HP 3000 Series User manual

HP 3000 Computer Systems.
HP 3000 SERIES 52/58 UPGRADE
Installation Manual
FliPW HEWLETT
~~ PACKARD

HP 3000 Series 52/58 Upgrade
HP 3000 SERIES 52/58 UPGRADE
Installation Manual
r/iOW HEWLETT
~~ PACKARD
8010 Foothills Boulevar, Roseville, CA 95678
Part No. 30477-90010
E0187 Printed in Mexico
*HP Confidential*

FEDERAL COMMUNICATION COMMISSION RADIO
FREQUENCY INTERFERENCE
STATEMENT
The United States Federal Communications Commission (in Subpart J, of Part 15, Docket 20780) has specified that
the following notice be brought to the attention of the users of this product:
"Warning: This equipment generates, uses, and can radiate radio frequency energy and [{not installed and used in
accordance with the instructions manual, may cause interference to radio communications. It has been testedfor
compliance with the limitsfor Class Acomputingdevices pursuant to Subpart J of Part 15 of FCC Rules, which are
designed to provide reasonable protection against such interference. Operation
of this equipmentinaresidentialarea
is like~l' to cause interference in which case the userat his own expense will be requiredtotake whatever measures may
be required to correct the interference".
NOTICE
The information contained in this document· is subject to change without notice.
HEWLETT-PACKARD MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS
MATERIAL, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Hewlett-Packard shall not be
liable for
errors contained or for incidental or consequential damages in connection with the furnishing,
performance or use of this material.
Hewlett-Packard assumes no responsability for the use
of reliability of its software on equipment that is not
furnished by Hewlett-Packard.
This
document contains propietary information which is protected by copyright. All rights are reserved. No part
of this document may be photocopied, reproduced or translated to another language without the prior written
consent
of Hewlett-Packard Company.
Copyright© 19.78 by HEWLETT-PACKARD COMPANY
ii
*HP Confidential*

LIST OF EFFECTIVE PAGES I
The List of Effective Pages gives the date of the most recent version of each page in the manual. To verify that your
manual contains the most current information, check the dates printed at he bottom of each page with those listed
below.
The date on the bottom of each page reflects the edition or subsequent update in which that page was printed.
Efective Pages Date
all Jan 1987
iii

PRINTING HISTORY
New edditions are complete revisions of the manual. Update packages, which are issued between editions, contain
additional and replacement pages to be merged into the manual by the customer. The dates on the title page change
only when anew edition
of anew updated is published. No information is incorporated into a reprinting unless is
appears as a prior update; the edition does not change when an update is incorporated.
First Edition JAN 1987
iv

PREFACE
This manual contains procedur~s for upgrading:
Series
39/40/42 systems to Series 52 (SPU and memory) systems
and
Series 44/48* systems to Series 58 (SPU and memory) systems.
The Series
52/58 systems require MPE V/ E (T-MIT or later versions).
Section Idescribes the
Serie~; 39/40/42 to Series 52 SPU and memory upgrade.
Section 2describes the 44/48*
to Series 58 memory upgrade.
Section 3descri'Jes the Seifte;t Console Messages.
Appendix Acontains brief imaructions for returning old system
PCAs for credit. Finance and Remarketing Division
supplies complete information in the Notice of Return folder.
Additiomd Hevvktt--Packard hlanuals required to perform the upgrade installation procedures are:
HP 3000 Series 39/ 4X/ 5X ('M P/ System Manual, P/ N 30090-90005
HP 3000 Series 42XP /52! SS\1emory Diagnostic ]\,Jlanual, P/ N 30477-90002
The instaliation procedure
d'te box (processing unit) swap upgrade to aSeries 52 (32552CH is induded in the
Series 52 Installation MarnaL N30179-90001.
The installation procedures for the box (processing unit) swap upgrade to aSeries 58 (32558Cl1:' IS in:::iuded in the
Series 58 Installation Manual, N30477-90001.
*The Series 44/48 must be atwo card cage configuration in
order to upgrade to aSeries 58 CPU and memory. Asingle
card cage system must first be upgraded using the Series 44 Expansion Kit (30087A).
v

_
vi

CONTENTS I
Section I
SERIES 39/40/42 TO 52 FIELD UPGRADE
Introduction - , _.. .. .. .. .. I-I
CPU Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1-2
Memory Installation -. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1-4
Changing the Nameplate 1-6
Upgrade Sticker Installation ;................................................................ 1-9
System Verification -.. .. 1-9
Section 2
SERIES 44/48 TO 58 CPU AND MEMORY UPGRADE
Introduction 2-1
CPU Installation ., . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-2
Memory Installation ..................................................•..................... -. .. 2-4
Memory Installation - No INPs in Card Cage 22-4
Memory Installation - With INPs in Card Cage 22-9
Changing the Nameplate. ....................................... .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-13
Upgrade Sticker Installation 2-14
System Verification 2-1,4
Section 3
SELFTEST CONSOLE MESSAGES
Introduction 3-1
Appendix A
RETURN PROCEDURE : A-I
vii

viii

SERIES 39/40/42 TO 52 ISECTIONI
~C_PU_A_N_D_M_E_M_O_R_Y_U_'_PG_R_A_D_E __ ----'------I OJ
INTRODUCTION
The Series 39/40/42 to 52 Field Upgrade, product number 30552C, includes:
CPU PCAs (CPS-F and ALU-F)
CMP-2 PCA
Memory Controller PCA
4 MB Memory Array PCA
Burgundy Color Nameplate
Card Cage Label
Upgrade Sticker
2
Flat Cable Assemblies(FCA)
The new hardware consists of a minimum of five PCAs that replace existing PCAs:
PCS
and CTL or CPS/ CPS-E PCA(s)
ALU
PCA
CMP PCA
Memory Controller(s)
256
kb Memory PCA(s)
-
-
-
-
-
CPS-F PCA (P / N 30476-60002)
ALU-F PCA (P/N 30476/60001)
CMP-2 PCA (P/N 30090-60087)
S58 Memory Controller
(P / N 30172-60001)
4MB Memory
PCA (P/N 30479-60001)
The Series
52 can include up to 8 MB of memory. Existing 1 MB memory PC As are supported, but 256'kb PCAsare
not supported.
See Figure 1-1 for agraphic representation of the Series 52 field upgrade.
39/40/42 PCS ClL ALU CMP
CPS
CPS-E
Pronto
Memory
Controller
256kb
Memory
1 MB
Memory
52
CPS-F ALU-F CMP-2 S58 4 MB
Memory Memory
Controller
Figure 1-1. Series 39/40/42 to 52 Field Upgrade
1-1

Series 39/40/42 to 52 Field Upgrade
CPU INSTALLATION
Materials used in this procedure are the CPS-F PCA (PIN 30476-60002), the ALU-F PCA (PIN 30476-60001), the
CM P-2 PCA (P IN 30090-60087), two four-card FeAs (P IN 30000-93054), anda card cage label (PI N30550-80202).
No tools
are needed.
See Figure I
-2 while performing the CPU and Memory installation procedures.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1819 20 21 22 232425
M
ccc;JU; U; U
. emory I- a..:::J (J) gU U
Z~--l a.. « (5(3
u u «u
- - - --1:. - n:.- It. -Q.-~- j---It - - - - - - - -- - - - - - - - - - - - ... - -
-~~--! -~-
J1
..... ..... ..... I-- -..-
- - rol I-- - I"' - I--~ 11 ~ l:- - -- - ,.. -. - ~ - - - - - - - - - - - -.-
I-- ~ __
J2
~ ~ ~
- --- ~--lf-~ ..... If-------r: -,..1--------------
I---
J3
-
...... - --1--- -f1--':JI.--~---- -- -1---------------
II .~~
Figure 1-2. Series 52 PCA Card Cage
I CAUTION I
ESD protection requires the use of a grounded wrist strap when handling PCAs.
1-2

Series 39/40/42 to 52 Field Upgrade
1. Verify that the system operator has backed up the system, logged offall users, and performed and MPE shutdown.
2. Set the POWER switch to OFF. Unplug the AC power cord or set the main breaker switc~ off.
3- Remove the back panel from the cabinet by loosening the captive screws, pulling the panel slightly forward, and
lifting tht1 panel off the bottom of the cabinet.
NOTE~
The existingcomputermay have eitheratwo - or three- PCA CPU. Steps 4and 5describe the procedurefor both CPU
configurations. Perform the procedure that applies to the existing computer.
4. Disconnect the cables at JI, 12 and J3 on the PCAs in slots 6, 9, 11, 13, and 15
(CMP, ALU, CPS-E, ADCC, and GIC).
Disconnect the cables
at 11,12, and J3 on the PCAsin slots 6, 7, 9,11,13, and
IS (CMF, PCS, ALU, CTL, ADCC, and GIC).
5.
ADCC, and GIC). Remove the
PCAs from slots 6, 9, 11, 13, and 15 (CMP, ALU, CPSj CPS-E,
ADCC, and GIC). Remove the PCAs from slots
6, 7, 9, 11, 13, and 15 (CMP, PCS, ALU, CTL,
ICAUTION I
Before performing Step 6, ensure that the correct PCAs have been removed. If the CPS-F PCA is installed with a
CTL,
PCS, or CPS PCA, all PCAs will be damaged at powerup.
6. Install the CMP-2 PCA in slot 6, the ALU-F PCA in slot 7, the CPS-F PCA in slot 9, the ADCC PCA in slot 13,
and the GIC PCAs in slots 15 and 16.
7. Reconnect the appropriate cables atlI, 12 and 13 ofthe CMP-2, the ALU-Fthe,CPS-Ij',lthe ADCC, and the GICs in
slots 6,
7, 9, 13, 15, and 16, respectively.
8. Attach the new card cage configuration label over the existing card cage label. If you have more than one label on
the existing
sYistem, you may want to use ascrewdriver to pry the old labels off before attaching the new label.
Verifty
that the new label correctly identifies the new card cage configuration.
1-3

Series 39/40/42 to 52 Field Upgrade
MEMORY INSTALLATION
,Materials used in this procedure are the S58 Memory Controller PCA (PIN 30172-60001), 4 MB Memory PCA(s)
(PIN 30479-600(1), 2 MB Memory PCA(s) (PIN 30478-60001, and existing 1 MB Memory PCAs (PIN 30161-
60001). The 256 kb Memory PCAs (PIN 30092-60001) are not supported. Up to four memory PCAs are supported,
for amaximum
of 8MB of memory.
See Figure 1-2 while performing the following procedure.
I. Remove the flat cable at J 1 on the Memory Controller and memory PCAs.
2. Remove the Memory Controller from slot 5 and the memory PCAs from slots 1 through 4.
3. Set the S58 Memory Controller configuration switch (located near the right backplane edge of the PCA) so that all
three switches are in the down position. See Figure 1-3 for switch positions.
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
Figure 1-3. S58 Memory Controller Switch Positions
4. Install the S58 Memory Controller PCA in slot 5.
5. Star with slot 1 and install the memory PCAs in the following order:
a. Installed all of the 2 MB Memory PCAs (PIN 30478-60001).
b. Then installed all of the 4 MB Memory PCAs (P IN 30479-60001).
c.
Finally installed all of the 1 MB Memory PC As (PIN 30161-60001).
Some of these PC As may not be present. Up to, but not more than, 8 MB of memory can be installed in the Series 52.
1-4

Series 39/40/42 to 52 Field Upgrade
6. You must set the memory address switches as shown in the table below that matches your memory configuration.
To understand the switch settings for the 2MB Memory PCAs(P / N 30478-60001) and the 4 MB Memory PCAs
(P / N 30479-6000I), consider these boards to be sets of two and four 1MB PCAs. The memory address switch
should be set to the position corresponding to the first megabyte of those sets.
Table
1.,.1. Series 52 with 5MB of Memory
Card Cage
Memory
Address
Slot
Number
PCA Size Switch
Setting
I
2MB
0
2
1MB 2
31 MB
3
41MB 4
Table 1-2. Series 52 with 6MB
of Memory
Card Cage
Memory
Address
Slot Number
PCA Size Switch
Setting
I4 MB
0
21
MB 4
3 1MB
5
4 --- ---
Table 1-3. Series 52 with 8 MB of Memory
Card Cage
Memory
Addresss
Slot
Number PCA Size Switch Setting
I4
MB
0
2 4 MB 4
3
--- ---
4 --- ---
1-5

Series 39/40/42 to 52 Field Upgrade
Table 1-4. Series 52 with 8MB of Memory
Card Cage
Memory Address
Slot Number
PCA Size Switch Setting
I2MB 0
2
4MB
2
3
1MB
6
,
4
1MB
7
7. Reinstall the flat cable at JI on the Memory Controller and memory PCAs.
8. Using standard field return shipping procedures, return the old PCAs for credit. Appendix Acovers these
procedures in more detail.
CHANGING THE NAMEPLATE
This procedure describes replancing the Series 39/40/42 nameplate with aSeries 52 nameplate. The new nameplate
will read Series 52, but will De burgundy color rather dark grey.
Tools required for this procedure are alarge Posidriv ®screwdriver, asmall Posidriv ®screwdriver, two flatblade
screwdrivers,
and a 3/ 16-inch nut driver.
I. Using alarge Posidriv® screwdriver, loosen the two blackscrews securing the shroud at top rear of the computer
cabinet (above card cage). Remove the shroud by sliding it back and away from the front of the computer cabinet.
ICAUTION I
ESD protection requirers the use of a grounded wrist strap when handling PCAs.
2. Jnside the cabinet and behind the nameplate is asmall LED PCA. Using asmall Posidriv® screwdriver, remove the
two screws securing
the PCA. Move the PCA to one side.
3. A ground wire is connected from chassis to the nameplate bolt. Using a 3/ 16-inch nut driver, remove the two nuts
holding the ground wire to the bolt. Remove flat washer and spacer.
1-6

Series 39/40/42 to 52 Field Upgrade
NOTE
At this point, the nameplate is still held in place by double-sided tape installed at the factory. Perform Step 4 to pry the
nameplate from the front panel. Pressure can be applied to the back side of the nameplate at two places: the bolt and a
small slot
just below the bolt.
4. Insert aflatblade screwdriver into the slot below the bolt and gently push the nameplate forward. Then push the
nameplate bolt until the top edge of the nameplate separates from the front panel. Be careful not to scratch the paint
on the front panel. Discard the old nameplate. Remove any remnants of old tape from the front panel before
installing the new nameplate.
5. Remove protective backing from tape on back side of new nameplate and install.
6. Reinstall spacer, flat washer, ground, wire, and two nuts.
7. Reinstalled LED PCA.
8. Reinstalled and secure the shroud to the computer cabinet.
1-7

Series 39/40/42 to 52 Field Upgrade
NOTE
Ensure that the RFI fingers on the front and back panels make complete contact with the RFI brackets around the
card cage. See Figure
1-4
.'..'..
'.
".
"..'.."'
..
, '.
RFI Brackets
Figure 1-4. Series 52 - Front View (RFI Brackets)
1-8

Series 39/40/42 to 52 Field Upgrade
UPGRADE STICKER INSTALLATION
Place the adhesive upgrade sticker on the top rear of compufer cabinet, near the serial number. See Figure 1-5 for the
correct location.
~Pl
I
Model
I
I Warranty
I
UL
CSA
~
'\
\.
I\I
Figure 1-5. Upgrade Sticker Location (rear view of 39/40/42)
SYSTEM VERIFICATION
I. Reinstall back cover.
2. Plug in AC power cord. Turn on power switch.
3. Execute
CM PI system selftest by typing SELFTEST at the CM P prompt (-». Refer to Section 3 of this manualfor a
description
of the selftest console messages. For additional selftest information, refer to the HP 3000 Series
39/4X/5X System CM PISelftest Manual (PIN 30090-90005).
4. Run the M DIAG 58 memory diagnostic to verify correct operation ofthe memory subsystem. Refer to the HP 3000
Series
42XP 152/58 M DIAG 5X Memory Diagnostic Manual (PIN 30477-90002) for instructions.
1-9