HRS BM55 Series Instruction Manual

TITLE:
BM55 Series Guideline
ETAD-H1044-00
HIROSE ELECTRIC CO.,LTD.
PRODUCT:
HYBRID BOARD TO FPC CONNECTOR
Pitch:0.3mm, Width:1.5mm
Stacking height:0.5mm, Power:5A
PAGE: 1OF 10
BM55 Series Guideline
Approver
TY.OOI
20230322
Checker
RT.SHIMIZU
20230322
Designer
PAN YIWEI
20230322
REVISIONS
RevNo
0
Designer
Checker
Approver
DATE
Mar.1.2023Copyright2023HIROSEELECTRICCO.,LTD.AllRightsReserved.

TITLE:
BM55 Series Guideline
ETAD-H1044-00
HIROSE ELECTRIC CO.,LTD.
PRODUCT:
HYBRID BOARD TO FPC CONNECTOR
Pitch:0.3mm, Width:1.5mm
Stacking height:0.5mm, Power:5A
PAGE: 2OF 10
Table of contents
1. Notice for Device Handling........................................................................................................................................................ 3
1.1 Notice for mechanical designing............................................................................................................................................... 3
1.2 FPC fixing................................................................................................................................................................................. 3
1.3 Allocation of other components around connector ................................................................................................................... 4
1.4 Marking for mating position ..................................................................................................................................................... 4
2. Notice for PWB designing.......................................................................................................................................................... 5
2.1 Recommended PWB pattern and connector location................................................................................................................ 5
2.2 PWB designing ......................................................................................................................................................................... 5
2.3 FPC designing........................................................................................................................................................................... 5
2.4 Notice for PWB design ............................................................................................................................................................. 6
3. Notice for Mounting ................................................................................................................................................................... 7
3.1 Metal mask design .................................................................................................................................................................... 7
3.2 Fillet forming ............................................................................................................................................................................ 7
3.3 Reflow Profile........................................................................................................................................................................... 7
3.4 Repair Condition....................................................................................................................................................................... 7
4. Notice for Connector Handling................................................................................................................................................... 8
4.1 Connector insertion operation................................................................................................................................................... 8
4.2 Connector withdrawal operation............................................................................................................................................... 9
5. Additional information............................................................................................................................................................... 10
5.1 PWB cleaning ......................................................................................................................................................................... 10
5.2 PWB handling......................................................................................................................................................................... 10
5.3 Connector storage ................................................................................................................................................................... 10
Mar.1.2023Copyright2023HIROSEELECTRICCO.,LTD.AllRightsReserved.

TITLE:
BM55 Series Guideline
ETAD-H1044-00
HIROSE ELECTRIC CO.,LTD.
PRODUCT:
HYBRID BOARD TO FPC CONNECTOR
Pitch:0.3mm, Width:1.5mm
Stacking height:0.5mm, Power:5A
PAGE: 3OF 10
Cover case
Buffer material
Stiffener
（Ex. FR-4）
FPC
PWB
（Ex. FR-4）
Cover case
1. Notice for Device Handling
1.1 Notice for mechanical designing
There is still possibility that connectors are disengaged if strong impact, such as dropping, is put against
connectors in use. In order to prevent connectors from disengaging, please make sure to put buffer material
between a connector and a cover case to hold down the connector pair to the mating direction.
If a connector is directly pressed down by a cover case, there is a possibility that the cover case is bent and it
may cause connector disengagement when the device is dropped. Please avoid a design that the connector is
directly pressed by cover case, instead, use put the buffer material to press down the connector.
Buffer material must be the size which is able to cover all over the connector mounting area.
1.2 FPC fixing
If FPC position is fixed, connector will get direct stress from dropping impact. Please do not design FPC
positioning bosses which prevent flexibility of FPC.
Without buffer material
Boss of cover
FPC
Mar.1.2023Copyright2023HIROSEELECTRICCO.,LTD.AllRightsReserved.

TITLE:
BM55 Series Guideline
ETAD-H1044-00
HIROSE ELECTRIC CO.,LTD.
PRODUCT:
HYBRID BOARD TO FPC CONNECTOR
Pitch:0.3mm, Width:1.5mm
Stacking height:0.5mm, Power:5A
PAGE: 4OF 10
Please do not locate any material inside the red dashed.
Marking on PWB to
indicate appropriately.
1.3 Allocation of other components around connector
Please do not locate any material which may affect connector mating around the connectors.
1.4 Marking for mating position
When mating a connector on the FPC side against the other side manually, in order to operate mating in the
appropriate position without misalignment, please put some marking to indicate the exact mating position on
the PWB.
*For better mating operation, it is recommended that the
marking is done along the FPC outline.
Lager than receptacle size
Lager than receptacle size
Mar.1.2023Copyright2023HIROSEELECTRICCO.,LTD.AllRightsReserved.

TITLE:
BM55 Series Guideline
ETAD-H1044-00
HIROSE ELECTRIC CO.,LTD.
PRODUCT:
HYBRID BOARD TO FPC CONNECTOR
Pitch:0.3mm, Width:1.5mm
Stacking height:0.5mm, Power:5A
PAGE: 5OF 10
2. Notice for PWB designing
2.1 Recommended PWB pattern and connector location
For the recommended PWB pattern and the position between the connector and pad, please see the product
drawing.
2.2 PWB designing
-Please design PWB layout properly so that front fillet, back fillet and side fillet are formed.
The recommended PWB layout is designed so that the connector can be soldered to the PWB appropriately.
- In case that the pad layout is narrower than our recommendation, If the pad layout is not wide enough, there is
a possibility that solder wicking or flux splashing may occur.
Please contact and discuss with us if the PWB layout is different from the recommended PWB layout.
-If there is not enough clearance on the inner side of PWB pattern, there is a possibility that the connector is
pushed up by solder paste.
-In case those patterns are designed under a connector, there is a possibility to cause solder failure if there are
physical height. Please conduct mounting test for the check.
2.3 FPC designing
Please make sure to put a stiffener on the backside of the FPC.
Pad peeling or connector bent may occur.
【Note】Please consult HRS contact window when you use thinner stiffer than our recommendation.
Please consider the warpage of the FPC board when mounting. Warpage may occur during heating.
Please design the FPC to have a flexibility to absorb the displacement of the connecter caused by
PWB and battery, so that the load of the battery does not affect the connector. Drop impact, etc.,
may apply a large load to the connector and cause damage. If the recommended FPC design cannot
be performed, be careful not to apply any load to the connector.
Recommended thickness of stiffener
FR-4：0.3mm MIN
SUS：0.2mm MIN
Recommended FPC Routing
Mar.1.2023Copyright2023HIROSEELECTRICCO.,LTD.AllRightsReserved.

TITLE:
BM55 Series Guideline
ETAD-H1044-00
HIROSE ELECTRIC CO.,LTD.
PRODUCT:
HYBRID BOARD TO FPC CONNECTOR
Pitch:0.3mm, Width:1.5mm
Stacking height:0.5mm, Power:5A
PAGE: 6OF 10
2.4 Notice for PWB design
Recommended PWB pattern width is 1mm（Copper foil thickness=35μm）/1A
Please design circuit of power supply pad without splitting current flow.
Electric current might be concentrated in a certain circuit and cause over current.
Power supply part circuit
Unrecommended FPC Routing
(Too short, not winding)
Mar.1.2023Copyright2023HIROSEELECTRICCO.,LTD.AllRightsReserved.

TITLE:
BM55 Series Guideline
ETAD-H1044-00
HIROSE ELECTRIC CO.,LTD.
PRODUCT:
HYBRID BOARD TO FPC CONNECTOR
Pitch:0.3mm, Width:1.5mm
Stacking height:0.5mm, Power:5A
PAGE: 7OF 10
Side fillet
Side fillet
Front fillet
Back fillet
Front fillet
Back fillet
3. Notice for Mounting
3.1 Metal mask design
For the recommended metal mask design, please see the product drawing.
3.2 Fillet forming
Fillet forming on receptacle
Fillet forming on plug
Likewise the other (receptacle) side, as the contact lead edge, on where “front fillet” is formed is a metal cut surface,
phosphor bronze is exposed. The exposed area is easy to process thermal oxidation from reflow heating, so it is difficult for
soldering paste to get wet and be spread over the area. If the fillet formation needs to be judged defective/not defective,
please judge by “side fillet” forming.
3.3 Reflow Profile
For the recommended reflow profile, please see the product drawing.
3.4 Repair Condition
Soldering iron 350°C, 3seconds MAX
Notice:
•Please do not put stress on contacts.
•Please do not touch housing with a soldering iron.
•Please protect contact from flux or soldering paste splashing (ex. set a cover over the contact area).
Cut surface
Cut surface
Mar.1.2023Copyright2023HIROSEELECTRICCO.,LTD.AllRightsReserved.

TITLE:
BM55 Series Guideline
ETAD-H1044-00
HIROSE ELECTRIC CO.,LTD.
PRODUCT:
HYBRID BOARD TO FPC CONNECTOR
Pitch:0.3mm, Width:1.5mm
Stacking height:0.5mm, Power:5A
PAGE: 8OF 10
4. Notice for Connector Handling
4.1 Connector insertion operation
Please mate this connector by hands.
Manual for inserting operation
1) Find the alignment area with hand to locate the connector in the appropriate mating position. This
connector has alignment chamfer (guidance ribs) on receptacle side and R on plug side, so that the
connector can be self-aligned.
2) When the connector comes to the appropriate position, the connector comes into the aligned position.
If the connector comes into aligned position. It can be recognized by hand that the connector goes
down.
3) When the connectors are in alignment position, the connector pair cannot be moved back and forth and
around as they are mated in a parallel position. Please mate the connectors completely, by putting force
in this condition.
4) Please make sure connectors are mated completely. If one side is floating or the connectors are mated
at a slant, please unmate once, and then mate them once again, following the procedures above from
the beginning.
Go down one level
Mar.1.2023Copyright2023HIROSEELECTRICCO.,LTD.AllRightsReserved.

TITLE:
BM55 Series Guideline
ETAD-H1044-00
HIROSE ELECTRIC CO.,LTD.
PRODUCT:
HYBRID BOARD TO FPC CONNECTOR
Pitch:0.3mm, Width:1.5mm
Stacking height:0.5mm, Power:5A
PAGE: 9OF 10
4.2 Connector withdrawal operation
1) It is desirable to withdraw the connector in the vertical direction against mating direction. However, in the
case connector has high pin counts or thinner FPC and stiffener, it makes more difficult to withdraw the
connector in the vertical direction.
2) If it is difficult to withdraw the connector, please withdraw the connector diagonally against the contact
pitch direction. Please carefully withdraw the connector from the width side as a strong load is put on the
plug.
3) If the FPC is not strong enough, there is a possibility that contacts may be pulled off or broken. Please make
sure to conduct the test on FPC to repeat operation several times in an early stage build. Please carefully
withdraw the connector in the slanted direction, picking the FPC corner, as it can be a risk to put a strong
load on contacts.
Thin FPC
Mar.1.2023Copyright2023HIROSEELECTRICCO.,LTD.AllRightsReserved.

TITLE:
BM55 Series Guideline
ETAD-H1044-00
HIROSE ELECTRIC CO.,LTD.
PRODUCT:
HYBRID BOARD TO FPC CONNECTOR
Pitch:0.3mm, Width:1.5mm
Stacking height:0.5mm, Power:5A
PAGE: 10 OF 10
5. Additional information
5.1 PWB cleaning
Do not wash the board because it may be cause malfunction of the connector.
5.2 PWB handling
In the operation which could give stress to the mounted connector, including cutting or bending PWB, keep
soldering area from mechanical stress.
5.3 Connector storage
1) Void could be occurred on the housing surface due to high heat during reflow. In order to prevent this
problem, avoid storing connectors under humid condition. For long term storage, keep them at humidity
manageable place.
2) Depending on the production LOT of the connector, its housing color could be varied, or ultraviolet during
storage changes connector surface color. However, these color differences do not affect the connector
performance.
3) During PWB assembly and module assembly, make sure not to apply excessive stress to the stored
connectors.
4) Avoid storing connectors in dusty area, or it could cause contact failure.
End of report
Mar.1.2023Copyright2023HIROSEELECTRICCO.,LTD.AllRightsReserved.