HSD SM 137 D User manual

Translation of the original instructions
ENGLISH
Serial number
SM 137 D
Synchronous motor with built-in drive
Assembly instructions
Edition.Revision 2.1
H5834D0189

Information about the publication
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Information about the publication
This manual has been prepared by the manufacturer to be used by customers only and it contains
information protected by copyright. It must not be photocopied or reproduced in any form, either
fully or in part, without the prior written consent of the manufacturer.
Code Issue Code of previous issue
H5834D0189 2 H5834D0154
Revision Description of updates
0 (07/2017) New document
1 (10/2019) Revision of paragraph 5.6.1, 5.6.2, 5.6.3, 5.8, 5.8.2, 5.8.3, 5.8.4, appendix C
Addition of paragraph 5.9.1

Information about the publication
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Table of contents
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Table of contents
Preliminaries
1 Preliminary information
Introduction ................................................................................................................. 11
1.1 Scope of the manual ........................................................................................................ 11
1.2 Symbols used in the manual ............................................................................................ 12
1.3 Documents supplied with the product .............................................................................. 12
EC Declaration of Conformity ..................................................................................... 13
1.4 Identification of the product and manufacturer ................................................................. 14
1.5 Orders and requests for information ................................................................................ 14
1.6 Warranty ........................................................................................................................... 15
2 Safety information
2.1 Safety regulations ............................................................................................................ 17
2.2 Safety warnings for maintenance ..................................................................................... 17
2.3 Risks associated with the use of the product ................................................................... 18
2.3.1 Prohibitions and risks associated with improper handling and/or use ........................... 18
2.4 Residual risks ................................................................................................................... 18
2.5 Signs fixed to the product ................................................................................................. 19
Descriptions
3 Main parts
3.1 SM 137 D General description and applications .............................................................. 23
3.2 SM 137 D General overview and main parts .................................................................. 24
3.3 Identification of the manufacturer and the product ........................................................... 25
3.4 Safety and information signs ............................................................................................ 25
4 Transport, packing, unpacking, storage
4.1 Warnings .......................................................................................................................... 27
4.2 Overall dimensions and weight of the packed product .................................................... 27

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4.3 Transport and packing ..................................................................................................... 28
4.4 Unpacking ........................................................................................................................ 28
4.5 Storage ............................................................................................................................ 28
5 Installation and commissioning
5.1 Preliminary installation checks ......................................................................................... 29
5.2 Preparing the factory services ......................................................................................... 29
5.3 Work environmental requisites ......................................................................................... 29
5.4 Mechanical connections ................................................................................................... 30
Fixing .......................................................................................................................... 30
Overall dimensions ..................................................................................................... 30
5.5 Electrical connections ...................................................................................................... 31
General regulations for using the electric connectors ................................................ 32
Electric connector ....................................................................................................... 32
5.6 Fieldbus interfaces ........................................................................................................... 33
5.6.1 E-NETx .......................................................................................................................... 33
5.6.2 CANopen ...................................................................................................................... 33
5.6.3 RS-485 .......................................................................................................................... 34
5.7 Regenerative effect on DC BUS (dynamo effect) ............................................................ 34
5.8 Configuration of the dip-switch ......................................................................................... 35
5.8.1 Configuration following a replacement .......................................................................... 35
5.8.2 E-NETx configuration .................................................................................................... 36
Setting the E-NETx address ....................................................................................... 37
5.8.3 CANopen configuration ................................................................................................. 38
CANopen node address setting ................................................................................. 39
Standard or compatible operating mode .................................................................... 40
Additional functions .................................................................................................... 41
Transmission speed setting (bit-rate) ......................................................................... 42
High node address bit settings ................................................................................... 43
Resetting the default parameters ............................................................................... 43
5.8.4 RS-485 configuration .................................................................................................... 44
Setting the RS-485 address ....................................................................................... 45
5.9 Diagnostics ...................................................................................................................... 46
5.9.1 Meaning of the green led in the CANopen version ....................................................... 46
5.10 General checks after installation ...................................................................................... 47
5.11 Running-in ........................................................................................................................ 47
5.12 Environmental conditions ................................................................................................. 47
Maintenance
6 Maintenance
6.1 General cleaning .............................................................................................................. 51

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Appendices
A Technical characteristics
A.1 General data .................................................................................................................... 55
SM 137 D torque curve .............................................................................................. 58
SM 137 D mechanical power curve ............................................................................ 58
S1 continuous service ................................................................................................ 59
B Disposal
C Spare parts
Compatibility for replacements ................................................................................... 64
Dip-switch configuration for replacements ................................................................. 64
D Assistance service
D.1 Customer service ............................................................................................................. 65
Analytical index ......................................................................................................................... 67

Table of contents
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Preliminaries

1 Preliminary information
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1 Preliminary information
Introduction
This document, with any enclosures, provides the proper information for a correct installation. The
procedures described must only be carried out by suitably trained personnel.
In order to prevent incorrect operation that could constitute a hazard for personnel and/or cause
damage to the product, all the documents supplied must be read and fully understood. HSD (or its
representative), from here on the manufacturer, cannot be held responsible or legally liable for
any damage resulting from incorrect use of the documentation.
The description or illustration /of certain devices may differ slightly from the actual ones without in
any way compromising their comprehension. Some devices indicated and described in this
manual may not be present on the product.
1.1 Scope of the manual
This manual is geared to the manufacturer who will integrate this HSD product onto his own
machinery or partly completed machinery. It provides the necessary information for proper
installation and maintenance of the unit in order to maintain it efficient and safe over time.
The manual forms an integral part of the product and as such must accompany it at all times,
otherwise the product will be lacking one of its primary safety requisites.
The manual must be well taken care of, distributed and made available to all personnel involved.
The purpose of the warnings contained in the manual is to safeguard the health and safety of
personnel exposed to residual risks.
The manual provides information on the most appropriate behaviour to adopt for the correct use of
the product as provided for by the manufacturer.
In the case where the information contained in the manual conflicts with health and safety
standards, contact the manufacturer to request the necessary corrections and/or adaptations.
The manual must be stored in an appropriate location and must always be readily available for
consultation. The information contained in the manual is indispensable for using the product in a
safe and correct manner for the purposes for which it has been designed.

1 Preliminary information
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1.2 Symbols used in the manual
The parts of the text requiring special attention are highlighted and preceded by the symbols
illustrated and explained below.
Danger
Indicates a procedure, practice or similar action that could cause injury if not
respected or carried out correctly.
Caution
Indicates an operating procedure, practice or similar action that could damage or
completely destroy the product if not respected or carried out correctly.
Information
Highlights particularly important information of a general nature that must not be ignored.
1.3 Documents supplied with the product
The supplied documents must be stored in an appropriate location and must always be readily
available for consultation.
The following is a list of the documents supplied with the product (unless otherwise agreed with the
customer).
Assembly instructions (this manual). It contains warnings and instructions for the transport,
installation, use, maintenance and disposal of the product.
To read it, Adobe®Reader®(www.adobe.com) is required.
Test report. Contains the testing results performed on the unit.
EC Conformity Declaration. This certifies that the product complies with the directives
indicated. It is only issued for machines sold in EEC and EFTA (European Free Trade
Association) countries.
Check that all the documents listed above are present on delivery of the product. If necessary,
further copies can be obtained on request from the manufacturer.
Annexes (if included). These contain additional information that completes and/or replaces
the information in the document with which they are enclosed.

1 Preliminary information
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EC Declaration of Conformity
The product is built in conformity with pertinent and applicable EU Directives at the time of its
market release, as stated in the EC declaration of conformity for which the facsimile is attached.
DICHIARAZIONE DI CONFORMITÀ UE (2014/30/UE ALLEGATO IV)
EU DECLARATION OF CONFORMITY (2014/30/EU ANNEX IV)
EU-KONFORMITÄTSERKLÄRUNG (2014/30/EU ANHANG IV)
DÉCLARATION UE DE CONFORMITÉ (2014/30/UE ANNEXE IV)
DECLARACIÓN UE DE CONFORMIDAD (2014/30/UE A DJUNTO IV)
IL FABBRICANTE:
THE MANUFACTURER:
DER HERSTELLER:
LE FABRICANT:
EL FABRICANTE:
Luogo e data / Place and date / Ort und Datum /
Lieu et date / Lugar y fecha:
Procuratore Speciale
Special Attorney
Sonderbevollmächtiger
Fondé de pouvoir extraordinaire
Mandatario Especial
Modello / Model / Modell / Modèle / Modelo:
SM 137 D
HSD S.p.A.
MOTORE SINCRONO CON AZIONAMENTO INCORPORATODICHIARA SOTTO LA PROPRIA ESCLUSIVA RESPONSABILITÀ CHE IL MATERIALE ELETTRICO:
SYNCHRONOUS MOTOR WITH INCORPORATED DRIVEDECLARES UNDER HIS OWN SOLE RESPONSIBILITY THAT THE ELECTRONIC EQUIPMENT:
SYNCHRONMOTOR MIT INTEGRIERTEM ANTRIEBERKLÄRT EIGENVERANTWORTLICH, DASS DAS ELEKTROMATERIAL:
MOTEUR SYNCHRONE À ACTIONNEMENT INCORPORÉDÉCLARE SOUS SA SEULE RESPONSABILITÉ QUE LE MATÉRIEL ÉLECTRIQUE: MOTOR SÍNCRONO CON ACCIONAMIENTO INCORPORADODECLARA BAJO SU EXCLUSIVA RESPONSABILIDAD QUE EL MATERIAL ELÉCTRICO:
Denominazione commerciale / Commercial name /
Handelsbezeichnung / Nom commercial / Denominación comercial
IT
EN
DE
FR
ES
registered office: Via Della Meccanica, 16 - 61122 Pesaro (PU) Italy
factory headquarters: Via Pesaro, 10A - 61012 Gradara (PU) Italy
Tel.: [phone] - Fax: [phone]
E CHE SONO STATE APPLICATE LE PARTI PERTINENTI DELLE SEGUENTI NORME ARMONIZZATE:
EN 60034-1:2010+AC:2010, EN 61800-3:2004+A1:2012.
È CONFORME ALLA PERTINENTE NORMATIVA DI ARMONIZZAZIONE DELL’UNIONE:
x2014/30/UE
DEL PARLAMENTO EUROPEO E DEL CONSIGLIO del 26 febbraio 2014, concernente l’armonizzazione delle legislazioni
degli Stati membri relative alla compatibilità elettromagnetica
A ND THAT THE RELEVANT PARTS OF THE FOLLOWING HARMONISED STANDARDS HAVE BEEN APPLIED:
EN 60034-1:2010+AC:2010, EN 61800-3:2004+A1:2012.
I S IN CONFORMITY WITH THE RELEVANT UNION HARMONISATION LEGISLATION:
x2014/30/EU
OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 26 February 2014, on the harmonisation of the laws of the
Member States relating to electromagnetic compatibility
U ND DASS DIE EINSCHLÄGIGEN TEILE FOLGENDE HARMONISIERTEN NORMEN ANGEWANDT WURDEN:
EN 60034-1:2010+AC:2010, EN 61800-3:2004+A1:2012.
D IE EINSCHLÄGIGEN HARMONISIERUNGSRECHTSVORSCHRIFTEN DER UNION ERFÜLLT:
x2014/30/EU
DES EUROPÄISCHEN PARLAMENTS UND DES RATES vom 26. Februar 2014, zur Harmonisierung der
Rechtsvorschriften der Mitgliedstaaten über die elektromagnetische Verträglichkeit
E T QUE LES PARTIES PERTINENTES DES NORMES HARMONISÉES SUIVANTES ONT ÉTÉ APPLIQUÉES:
EN 60034-1:2010+AC:2010, EN 61800-3:2004+A1:2012.
E ST CONFORME À LA LÉGISLATION D’HARMONISATION DE L’UNION APPLICABLE:
x2014/30/UE
DU PARLEMENT EUROPÉEN ET DU CONSEIL du 26 février 2014, relative à l’harmonisation des législations des États
membres concernant la compatibilité électromagnétique
Y QUE HAN SIDO APLICADAS LAS PARTES PERTINENTES DE LAS SIGUIENTES NORMAS ARMONIZADAS:
EN 60034-1:2010+AC:2010, EN 61800-3:2004+A1:2012.
E S CONFORME CON LA LEGISLACIÓN DE ARMONIZACIÓN PERTINENTE DE LA UNIÓN:
x2014/30/UE
DEL PARLAMENTO EUROPEO Y DEL CONSEJO de 26 de febrero de 2014, sobre la armonización de las legislaciones de
los Estados miembros en materia de compatibilidad electromagnética
)$&6,0,/(

1 Preliminary information
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1.4 Identification of the product and manufacturer
The serial number, together with the code and the revision number, represent the only means
recognised by the manufacturer of identifying the product. The product user is responsible for
ensuring that the serial number remains intact.
Chapter 3.3 “Identification of the manufacturer and the product” shows the position of the product
serial number and the plate that identifies the product and manufacturer.
1.5 Orders and requests for information
When requesting additional copies of the documentation supplied with the product or further
information on the documentation, services, assistance or machine parts, please send the request,
specifying:
product code and model
product serial number
product revision number
name of dealer
specific information on any faults encountered
periods of use

1 Preliminary information
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1.6 Warranty
HSD S.p.A. guarantees that the product has been inspected and tested at its works with positive
results.
The guarantee shall remain valid for a period of 12 months starting from the date of delivery .
Repairs and/or replacements under guarantee are carried out free ex works HSD S.p.A. upon
agreement with HSD S.p.A., with transport paid by the customer. HSD S.p.A. will not be held
liable for damages resulting from production stoppages during the guarantee period.
Defects due to normal wear of parts which, by their nature, are subject to rapid and continuous
wear (e.g.: gaskets, belts, bearings, etc..) are not covered by warranty. In particular, HSD S.p.A.
does not guarantee the life of any fitted bearings, in that this depends on a number of factors such
as the balance quality grade of the tool, the types of machining operation carried out, impacts and/
or mechanical stresses exceeding the values indicated by the manufacturer.
HSD S.p.A. will not be held liable for any defects in the conformity of the product caused by non-
compliance with the standards provided for by the Instruction Manual or caused by improper use
or mistreatment of the product. The buyer has the right to receive replacements for defective
parts, providing the defects in question are not the result of tampering, i.e. the fitting of
non-original HSD spare parts and/or the replacement of components not provided for or
authorised by this manual without the prior written consent of HSD S.p.A.
Under no circumstances will HSD S.p.A. or its suppliers be held liable for damages
(including, and without limit, due to physical damage, damages due to loss of earnings,
interruption in production, loss of data or any other economic losses) deriving from the use
of HSD products, including in the case where HSD S.p.A. has been informed beforehand of
the possibility of said damages.
The warranty will be rendered null and void if the buyer fails to inform HSD S.p.A. in writing and in
detail, the nature of any conformity defects encountered in the product within 15 days of the
identification of said defect. In addition, warranty is voided if the customer does not allow the seller
to carry out any inspection required or if, the seller having made the request to return the defective
piece, the purchaser fails to return it within two weeks of the request.
Dimensional drawings and photographs are provided for illustrative purposes only as a reference
for easier understanding.
In the pursuit of a constant development and improvement policy, the company reserves the right
to modify both the functional and aesthetic characteristics, to make changes to the design of any
functional part or accessory, or to discontinue the production and supply, without committing itself
to give notice to anyone and without incurring any obligation. In addition, HSD S.p.A. reserves the
right to make any structural or functional modifications to the product, or to modify the supply of
spare parts and accessories, without prior notification and without any other obligations.
The warranty will be annulled if any seals on the product are tampered with or broken.

1 Preliminary information
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2 Safety information
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2 Safety information
The product will operate in safety if it is installed and used by qualified personnel in accordance
with the recommendations and instructions given in this manual or supplied by HSD's technical
engineers at the time of installation.
Tampering with the safety devices to perform unforeseen operation causes the onset of serious
danger to the operator.
The manufacturer will not be liable in any way for any damage to persons or property deriving from
the use of unqualified operators, unintended use or deliberately incorrect use of the products or
failure to comply with the safety requirements and recommendations listed below.
2.1 Safety regulations
Read the instruction manual carefully for assembly and maintenance before starting up, using,
performing maintenance or any other operation on the product.
Always comply strictly with the warning, danger and caution indications provided in the
manual, and with the safety signs affixed directly to the product.
Never work in the dark; use all the available lights and make sure that they are efficient.
 Pay all due attention to what you are doing and take the necessary precautions before doing
anything.
Be careful, during the electrical installation, to not invert the phases.
2.2 Safety warnings for maintenance
In order to be able to work in complete safety on a product already installed on a machine,
refer to the machine's instruction manual.
It is strictly forbidden to work with powered up parts.
Isolate the product from the mains power supply before proceeding with any maintenance
operations.
Even though the product has been disconnected from the mains power supply, the rotating
and mobile parts may still be in motion due to inertia. Therefore, prior to carrying out any
maintenance operations, make sure that the rotating and mobile parts of the product are
stationary.

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2.3 Risks associated with the use of the product
HSD is not responsible for installations performed by persons who are unqualified and/or for
installations that do not comply with the conditions stated in this manual.
The equipment must only be fitted on machinery. The machine manufacturer must conduct a risk
analysis (focusing specifically on the installation type and method) before putting the machine into
service. This kind of analysis must take into account the whole machine life cycle.
2.3.1 Prohibitions and risks associated with improper
handling and/or use
It is absolutely forbidden to bypass, remove, modify or render inoperative any safety devices,
controls or guards protecting individual parts or the product as a whole.
The product must not be used in environments where there is an explosion or fire risk.
The elimination of faults or anomalies in the operation of the product or modifications to the
type of operation or installation must not be carried out by unauthorised personnel.
All guards and safety devices must be maintained efficient and in perfect condition. Warning
and danger signs and symbols must be clearly legible and must never be removed.
When performing troubleshooting operation on the product, take all the necessary precautions
described in the Instruction Manual to prevent damage or injury.
Remember to tighten all screws, nuts and ring nuts of each mechanical component that has
been adjusted or set-up.
Before running the product, make sure that all the safety devices are installed and in perfect
working order. If this is not the case, under no circumstances must the product be started,
instead inform the works safety manager or the department head.
It is not allowed to violate or avoid the prescriptions contained in this manual.
Any uses other than those intended by the manufacturer are not allowed.
Installations, modifications or adjustments not described in this manual, or not authorised by
the manufacturer, are not allowed.
Maintenance intervention modalities, other than those described in the Instructions, are not
allowed.
It is strictly forbidden to replace parts of the equipment. In case of malfunctions or failures,
don't try to repair but send the product to HSD.
2.4 Residual risks
In nominal conditions, the external surface of the device reaches temperatures of 70-80°C.
Wait for it to cool down before touching it.

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2.5 Signs fixed to the product
The signs on the product are shown below.
The signs fixed to the product must never be removed for any reason whatsoever.
The signs must be clearly legible.
Damaged signs should be replaced (request new ones from the manufacturer).
Make sure the information plates are clearly legible. If this is not the case, replace
them with new ones in the same positions.
DANGER, HOT SURFACES! High temperature component, risk of burning. Wear
suitable protective clothing.
USER MANUAL! It is compulsory to read the whole user manual
before performing any operations.

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