Huge Pump HP 05 User manual

HP 05 PUMP USER’S MANUAL
MODEL HP 05 PUMP Page 1
USER MANUAL
HP 05 PLASTIC/ METAL PUMPS

HP 05 PUMP USER’S MANUAL
MODEL HP 05 PUMP Page 2
HP 05 PUMPS DEVIDED INTO TWO CATEGORIES WHICH ARE:
METALLIC PUMPS PLASTIC PUMPS

HP 05 PUMP USER’S MANUAL
MODEL HP 05 PUMP Page 3
COMPRESSED AIR DOUBLE DIAPHRAGM
TRANSFER PUMPS
TABLE OF CONTENT
METALLIC PUMP’S PERFORMANCE CURVES 4
METALLIC PUMP’S DIMENSIONS 5
METALLIC PUMP’S PACKAGING 6
METALLIC PUMP’S SPARE PARTS DRAWINGS 7
METALLIC PUMP’S SPARE PARTS LIST 8
PLASTIC PUMP’S PERFORMANCE CURVES 10
PLASTIC PUMP’S DIMENSIONS 11
PLASTIC PUMP’S PACKAGING 12
PLASTIC PUMP’S SPARE PARTS DRAWINGS 13
PLASTIC PUMP’S SPARE PARTS LIST 14
DIAPHRAGM MATERIALS 16
PRINCIPLE OF PUMP OPERATİON 17
INSTALLATION &START UP 17
AREAS OF APPLICATION 19
AIR CONNECTION 21
AIR VALVE LUBRICATION 21
AIR LINE MOISTURE 21
AIR INLET AND PRIMING 21
FREQUENCY OF USE 22
TROUBLESHOOTING 22
WARNINGS 23
PUMPING HAZARDOUS LIQUIDS 25
AIR VALVE ASSEMBLY 26
AIR VALVE MAINTENANCE 27
PILOT VALVE ASSEMBLY 28
PILOT VALVE MAINTENANCE 29
DIAPHRAGM MAINTENANCE 30
INTERMEDIATE ASSEMBLY MAINTENANCE 32
METALLIC CHECK VALVE MAINTENANCE 33
PLASTIC CHECK VALVE MAINTENANCE 34
ADRESS 35

HP 05 PUMP USER’S MANUAL
Page 4
0
1
2
3
4
5
6
7
020 40 60 80 100 160 140120
4,1 bar
5,5 bar
2,8 bar
1,4 bar
Basma Yüksekliği
( bar) 10 m3/h (hava giriş debisi)
6,7 bar (hava giriş basıncı)
Dakikadaki Litre Kapasitesi ( lt/dk)
67 m3/h
50 m3/h
40 m3/h
35 m3/h
20 m3/h
16 m3/h
PERFORMANCE CURVES
HP 05 (3/4”) METALLIC PUMP
The operation pressure is 0 to 7 bars.
Operation temperature is between (-18 ˚Cand 100 ˚C.)
Suction / Discharge 3/4"
Max. Capacity 150 lpm
Max. Solid particle
permeability (3 mm)
Max. Operation pressure
7 bar
Weight 4,8 kg (Aluminum)
Volumetric Capacity - LPM
Pump Head

HP 05 PUMP USER’S MANUAL
Page 5
METRIC DIMENSIONS [ mm ]
Dimensional tolerances ± 3 mm
A
B
C
D
E
F
G
H
I
J
K
264,6
169
215
294
155,5
138,5
267
94
109
209
200

HP 05 PUMP USER’S MANUAL
Page 6
PACKING DIMENSIONS[ mm ]
A
B
C
325
270
381

HP 05 PUMP USER’S MANUAL
Page 7
COMPOSİTE PARTS DRAWING OF HP 05 (3/4”) METALLIC PUMP

HP 05 PUMP USER’S MANUAL
Page8
METALLIC PUMP COMPOSITE PARTS LIST
1S010530 Suction Line 1
2S020530 Discharge Line 1
3H010533 Main Body 1
4S030530 Outer Chamber 2
5S040545 Check Ball 4
S040546 Check Ball 4
S040547 Check Ball 4
S040548 Check Ball 4
S040550 Check Ball 4
S040551 Check Ball 4
6S050536 Check Ball Seat 4
S050545 Check Ball Seat 4
S050546 Check Ball Seat 4
S050547 Check Ball Seat 4
S050548 Check Ball Seat 4
S050550 Check Ball Seat 4
S050551 Check Ball Seat 4
7S060545 Diaphragm 2
S060546 Diaphragm 2
S060547 Diaphragm 2
S060548 Diaphragm 2
S060550 Diaphragm 2
S060551 Diaphragm 2
8H030533 Air Valve Repair Kit 1
9H040533 Pilot Valve Repair Kit 1
10 H050547 Bumper 2
11 H060536 Pin Bushing 2
12 H070533 Cover, Air Inlet Assembly 1
13 H080547 Gasket, Air Valve 1
14 H090547 Gasket, Pilot Valve, Front 1
15 H100547 Gasket, Pilot Valve, Rear 1
16 H120547 O-ring, Pin 2
17 H130590 Inner Diaphragm Holder 2
18 S070533 OuterDiaphragm Holder 2
19 H140590 Actuator Pin 2
20 H150590 Diaphragm Rod 1
21 H160545 Oil Seal 2
22 H170536 Muffler 1
23 PM6-P Washer, M6 8
PM6 Washer, M6 8
24 CM6X30-Pİ Capscrew M 6 X 30 (imbus)4
CM6X30-İCapscrewM 6 X 30 (imbus)4
25 CM6X35-P CapscrewM 6 X 35 4
CM6X35-İCapscrewM 6 X 35 4
26 CM8X35-P CapscrewM 8 X 35 8
CM8X35 CapscrewM 8 X 35 8
27 CM8X25-P CapscrewM 8 X 25 12
CM8X25 CapscrewM 8 X 25 12
28 CM8X40-P Capscrew M 8 X 40 12
CM8X40 Capscrew M 8 X 40 12
29 PM8-P Washer, M8 8
PM8 Washer, M8 8
30 SM8-PRing Nut, M8 8
SM8 Ring Nut, M8 8
31 SM8-PF Ring Nut, M8, Flanged 12
SM8-F Ring Nut, M8, Flanged 12

HP 05 PUMP USER’S MANUAL
Page9
MATERIAL CODES
30 ALUMINUM 45 NEOPRENE
31 CAST IRON 46 SANTOPRENE
32 STAINLESS STEEL 47 BUNA-N
33 POLYPROPYLENE 48 EPDM
34 DELRIN 50 TEFLON
35 PVDF 51 VİTON
36 POLYETHYLENE 70 DIA SPECIAL MATERIAL
38 BRONZE 90 STEEL

HP 05 PUMP USER’S MANUAL
Page10
0
1
2
3
4
5
6
7
020 40 60 80 100 160 140120
4,1 bar
5,5 bar
2,8 bar
1,4 bar
Basma Yüksekliği
( bar) 10 m3/h (hava giriş debisi)
6,7 bar (hava giriş basıncı)
Dakikadaki Litre Kapasitesi ( lt/dk)
67 m3/h
50 m3/h
40 m3/h
35 m3/h
20 m3/h
16 m3/h
HP 05 PLASTIC PUMP PERFORMANCE CURVES
HP 05 (3/4”) PLASTIC PUMP
The operation pressure is 0 to 7 bars.
Operation temperature is between (0 ˚Cand 82 ˚C.)
Suction / Discharge 3/4"
Max. Capacity 55lpm
Max. Solid particle
permeability (3 mm)
Max. Operation pressure
7 bar
Weight 4 kg (PPT)
Volumetric Capacity - LPM
Pump Head

HP 05 PUMP USER’S MANUAL
Page11
METRIC DIMENSIONS [ mm ]
Dimensional tolerances ± 3 mm
PACKING DIMENSIONS [ mm ]
A
B
C
D
E
F
G
H
I
J
K
261.5
151,5
178
328
113
170
225,5
78,5
93,5
208,5
143

HP 05 PUMP USER’S MANUAL
Page12
COMPOSİTE PARTS DRAWING OF HP 05 (3/4”) PLASTIC PUMP
A
B
C
325
270
380

HP 05 PUMP USER’S MANUAL
Page13

HP 05 PUMP USER’S MANUAL
Page14
PLASTIC PUMP COMPOSITE PARTS LIST
1S010533 Suction Line 1
S010535 Suction Line 1
1-A S260533 Suction Line Elbow 2
S260535 Suction Line Elbow 2
1-B H300532 Bracket 2
2S020533 Discharge Line 1
S020535 Discharge Line 1
2-A S600533 Discharge Line Elbow 2
S600535 Discharge Line Elbow 2
2-B S240533 T Flanged 2
S240535 T Flanged 2
2-C S160550 Bracket Gasket 4
3H010533 Main Body 1
4S030533 Outer Chamber 2
S030535 Outer Chamber 2
5S040545 Check Ball 4
S040546 Check Ball 4
S040547 Check Ball 4
S040548 Check Ball 4
S040550 Check Ball 4
S040551 Check Ball 4
6S050533 Check Ball Seat 4
S050535 Check Ball Seat 4
6-A S080550 Check Ball Seat Gasket 8
7S060545 Diaphragm 2
S060546 Diaphragm 2
S060547 Diaphragm 2
S060548 Diaphragm 2
S060550 Diaphragm 2
S060551 Diaphragm 2
8H030533 Air Valve Repair Kit 1
9H040533 Pilot Valve Repair Kit 1
10 H050547 Bumper 2
11 H060546 Pin Bushing 2
12 H070533 Cover, Air Inlet Assembly 1
13 H080547 Gasket, Air Valve 1
14 H090547 Gasket, Pilot Valve, Front 1
15 H100547 Gasket, Pilot Valve, Rear 1
16 H120547 O-ring, Pin 2
17 H130590 Inner Diaphragm Holder 2
18 S070532 Outer Diaphragm Holder 2
S070533 Outer Diaphragm Holder 2
19 H140590 Actuator Pin 2
20 H150590 Diaphragm Rod 1
21 H160545 Oil Seal 2
22 H170536 Muffler 1
23 PM6-P Washer, M6 8
PM6 Washer, M6 8
24 CM6X30-Pİ Capscrew M 6 X 30 (imbus) 4
CM60X30-İCapscrew M 6 X 30 (imbus) 4
25 CM6X35-P Capscrew M 6 X 35 4
CM6X35 Capscrew M 6 X 35 4
26 CM8X35-P CapscrewM 8 X 35 8
CM8X35 CapscrewM 8 X 35 8
27 CM8X30-P Capscrew M 8 X 30 24
CM8X30 Capscrew M 8 X 30 24
28 CM8X40-P Capscrew M 8 X 40 12
CM8X40 Capscrew M 8 X 40 12
29 CM8X25-P Capscrew M 8 X 25 4
CM8X25 Capscrew M 8 X 25 4

HP 05 PUMP USER’S MANUAL
Page15
30 SM8-P Ring Nut, M8 36
SM8 Ring Nut, M8 36
31 PM8-P Washer, M8 80
PM8 Washer, M8 80
32 KSM8-P Ring Nut, Square 8
KSM8 Ring Nut, Square 8
MATERIAL CODES
30 ALUMINUM 45 NEOPRENE
31 CAST IRON 46 SANTOPRENE
32 STAINLESS STEEL 47 BUNA-N
33 POLYPROPYLENE 48 EPDM
34 DELRIN 50 TEFLON
35 PVDF 51 VİTON
36 POLYETHYLENE 70 DIA SPECIAL MATERIAL
38 BRONZE 90 STEEL

HP 05 PUMP USER’S MANUAL
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DIAPHRAGM MATERIALS AND OPERATION TEMPERATURES
Material
Maximum
Minimum
Neoprene
It is resistant to the vegetable oils. Its abrasion resistant is very
good. The fluids like acids, esters, ketones can cause damages
to the material of construction and therefore they are not
recommended.
90 ˚C
-22 ˚C
Buna-N
It is generally used for oils. It is very durable to the transfer of
water and hydraulic oil.
87 ˚C
-22 ˚C
EPDM
It is durable to chemicals. It is not durable to oil and solvents. It
has moderate resistance to the alcohols and ketones.
138 ˚C
-40 ˚C
Teflon
It is generally used for heavy chemicals and acids. It features
good resistance. It is suitable for heat transfer at elevated
temperatures.
100 ˚C
-35 ˚C
Viton
It has very good resistance to acids, oils and solvents.
175 ˚C
-40 ˚C
Santopren
It is resistant to weak and medium acids. It features good
abrasion resistance.
135 ˚C
-40 ˚C
Polypropylene
It is resistant to chemicals. It is usually preferred for food,
chemicals and cosmetic products.
82 ˚C
0 ˚C

HP 05 PUMP USER’S MANUAL
Page17
PRINCIPLE OF PUMP OPERATION
The diaphragm pump is consisted of two diaphragm chambers and
two diaphragms.The diaphragms are connected to each other with a
diaphragm rod andmove in a reciprocating action.As one diaphragm
performs thedischarge stroke, the other diaphragm which is
connected with the rod ispulled to perform the suction.At the end of
the stroke, an airdistribution valve automatically shifts, reversing the
entire sequence, filling and pumping from alternate chambers. Mutual
movements that repeatedcontinuouslyensure suction and discharge
movements onto the fluids in each chamber.Continuously repeated
reciprocal motions pump the liquid during entering to andexitingfrom
the chambers.The flow of the fluid from one chamber to another is
regulated by the suction and discharge valves.
The ball and butterfly valves automatically controls the fluid suction
and discharge of the fluid.The butterfly valves allow passage of the
solid particles with a size up to diameter of the pipe.The ball valves
regulate passage of the small-size particles.
INSTALLATION &START-UP

HP 05 PUMP USER’S MANUAL
Page18
The interconnections of the diaphragm pump are straightforward.The
fluid is taken from the bottom manifold and discharged at the upper
manifold.Diaphragm pumps are characterized by turbulence flow.To
prevent turbulence flow, the flexible hoses are installed upstream the
suction and the discharge port.
In order to observe the pressures at the suction and discharge parts
of the pump and adjust the flow rate,the manometers and valves are
attached at the suction and discharge ports. When one or both valves
are closed down, the pump will be stopped.When they are opened,
the operation will be resumed.
For the pump operation, the pressurized air is required.The pump is
operated at the full capacity, if the suction and discharge hoses are
the same size.A conditioner should be installed at the suction
port.The conditioner will allow the pressure adjustment and
lubricating the air direction valve.The valve installed downstream the
air inlet line the air flow is regulated by the valve operation.
Special precautions should be observed in the operation of
diaphragm pump.These precautions will provide the maximum
efficiency to thethe pump.
The pump should be located as close to the product being
pumped as possible.
The suction line length and number of fittings should be kept in a
minimum.
The size of the suction pipe should not less than the size of the
suction port of the pump.
For installations of rigid piping, short sections of flexible hose
should be installed between the pump and the piping.
The flexible hose reduces vibration and strain to the pumping
system.
The buffer tank should be provided at the discharge port of the
pump if discharge pipe assembly is long.The buffer tank will reduce
transfer of the vibration in the pipe assembly onto the pump.

HP 05 PUMP USER’S MANUAL
Page19
AREAS OF APPLICATION
Diaphragm pumps can also be used as submerged pump.
It is necessary to maintain the exhaust port of the pump
above the liquid surface with pipe or hose.
Diaphragm pumps can be used to transfer
the fluid in the tank readily by connecting
them to the bottom of the tank.

HP 05 PUMP USER’S MANUAL
Page20
Diaphragm pumps can also be used as barrel pumps.
They have effective suctions ability and able to transfer
allthe fluid in the barrel.
The diaphragm pumps are able to transfer fluids at 6 meter of deepness.
Cavitation might obstruct the operation.To prevent this, the air in the hose between
the pump and fluid should be discharged.
AIR CONNECTION