Hughes & Kettner SwitchBlade series User manual
Service Documents
Confidential, for authorized service technicians only!
Do not disclose this information to or share these documents
with third parties.
Vertraulich! Nur für autorisierte Servicetechniker!
Nicht zur Weitergabe an Dritte freigegeben!
TECHNICAL SERVICE:
Stamer Musikanlagen GmbH • Magdeburger Str. 8 • 66606 St.Wendel • Germany
Music & Sales P.E. GmbH • Leipziger Str. 3 • 66606 St.Wendel • Germany
Note!
The components used in this product - particularly parts
affecting safety as well as speakers and transformers -
were developed and manufactured to certain specifications.
Please use original spare parts only to ensure the product
remains fully functional and safe.
Achtung!
Die in diesem Produkt verwendeten Komponenten, insbeson-
dere sicherheitsrelevante Teile, Lautsprecher und Transforma-
toren wurden nach spezifischen Vorgaben entwickelt und ge-
fertigt. Bitte benutzen Sie ausschließlich Original-Ersatzteile –
nur so ist die volle Funktionalität und Sicherheit gewährleistet.
SwitchBlade
Series
SB Head
2008/06/14
features page: 3-11
drawing-numbers-example page: 12
standard for single wire confection page: 13
HU1405-SwitchBlade Head page: 14
exploded drawings: complete Rev.: A page: 15
wooden cabinet Rev.: A page: 16
chassis/ cabling Rev.: A page: 17-2
preamp assembly Rev.: A page: 21
poweramp assembly Rev.: A page: 22
preamp Rev.: 2B page: 23-25
poweramp Rev.: D page: 26-27
FX-board Rev.: C page: 28
footswitch Rev.: A page: 29
mains transformer 23 V / 245V Rev.: C page: 3
mains transformer 1 V / 117V Rev.: C page: 31
audio transformer Rev.: C page: 32
circuit diagrams preamp Rev.: 2B page: 33-35
poweramp Rev.: F page: 36-37
FX-board Rev.: C page: 38
footswitch Rev.: A page: 39
la out diagrams preamp Rev.: 2A page: 4
poweramp Rev.: D page: 41
FX-board Rev.: C page: 42
footswitch Rev.: A page: 43
Director
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Hl^iX]WaVYZ').IZX]c^XVaHeZX^[^XVi^dchÊiÛiÊ`V>ÌÃÊÀi>ÌiÊÌÊäÊ`6Ê£6Ê,-®°.#&>cejih>CHIGJB:CI>ceji«ÕÌ\ÊÊÈ°ÎÊÊ£É{»®Ê>V/Þ«i\ÊÊÕL>>Vi`«ÕÌÊ«i`>Vi\ÊÊ£Ê7-iÃÌÛÌÞ\ÊÊÊxäÊ`Êi>Ê>i®>Ý°Ê«ÕÌÊiÛi\ÊÊäÊ`;MGZijgc«ÕÌ\ÊÊÈ°ÎÊÊ£É{»®Ê>V/Þ«i\ÊÊÕL>>Vi`«ÕÌÊ«i`>Vi\ÊÊ{nÊÊ7>Ý°ÊÃiÃÌÛÌÞ\Ê£ä`ÊLÕÌÌÊi}>}i`\ÊÊÓ£Ê`]ÊÊ`Ãi}>}i`\ÊÊ££Ê`>Ý°Ê«ÕÌÊiÛi\Ê£ä`ÊLÕÌÌÊi}>}i`\ʳÊäÊ`]ÊÊ`Ãi}>}i`ʳʣäÊ`B>9>>C*ÀÌ\ÊÊ Ê{xÊÎÓÊÇ«Ê®>Ì>ÊÀiVi«Ì\ÊÊ*À}À>ÊV>}iÊ`>Ì>]Ê/>«Êi>ÞÊvÕVÌ>iÃ\ÊÊ£È]Ê"Ê`i*ÜiÀÊÃÕ««Þ\ÊÊ£x6ÊÊ>Ý°ÊÓää]Ê«ÊÈÊrÊ«ÃÌÛi]ÊÊ«ÊÇÊrÊi}>ÌÛi.#'Djiejih;MHZcY"ÕÌ«ÕÌ\ÊÊÈ°ÎÊÊ£É{»®Ê>V/Þ«i\ÊÊÕL>>Vi`"ÕÌ«ÕÌÊ«i`>Vi\ÊÊÓ°ÓÊÊ7"ÕÌ«ÕÌÊiÛi\ÊʳÊÎÊ`>Ý°ÊÕÌ«ÕÌÊiÛi\Ê£ä`ÊLÕÌÌÊi}>}i`\ÊÊÓÊ`]ÊÊÊ`Ãi}>}i`\ʳÊnÊ`B>9>I=GJ*ÀÌ\ÊÊ Ê{xÊÎÓnÊÊx«®>Ì>Ê>`}\ÊÊÊ`>Ì>ÊÃiÌÊÌÊÊ Ê>ÀiÊ«>ÌVi`ÊÊÕÌÊÕV>}i`°HeZV`ZgDjiejihÈ°ÎÊÊ£É{¸®Ê>VÃ\ÊÊ£ÊÝÊ{ÊÃ]ÊÓÊÝÊ£ÈÊÃÊÉÊ£ÊÝÊnÊÃ]ÊÊ£ÊÝÊ£ÈÊÃHeZV`Zg£ääÊLÊÓÊÝÊ£Ó¸ÊiViÁÊ,V`ÀÛiÀÊÈäÊxäÊLÊ£ÊÝÊ£Ó¸ÊiViÁÊ,V`ÀÛiÀÊÈä.#(<ZcZgVa:aZXig^XVa9ViVHl^iX]WaVYZ&%%=ZVY$8dbWdHl^iX]WaVYZ*%8dbWd>Ý°ÊVÕÀÀiÌÊVÃÕ«Ì\Ê{{äÊÜ>ÌÌÃÊÓäÊÜ>ÌÌÃ>Ý°Ê«ÜiÀÊVÃÕ«Ì\£°ÇxÊJÊÓ{äÊÛÌÃÊä°ÇÊJÊÓ{äÊÛÌã°nÊJÊÓÓäÓÎäÊÛÌÃÊ£°äÇÊJÊÓÓäÓÎäÊÛÌÃΰxäÊJÊ££Ç£ÓäÊÛÌÃÊÓ°ääÊJÊ££Ç£ÓäÊÛÌÃΰxÊJÊ£ääÊÛÌÃÊÓ°£xÊJÊ£ääÊÛÌÃ>ÃÊÛÌ>}iÊÌiÀ>ViÊÀ>}i\ʳÉÊ£äʯÝÌiÀ>ÊvÕÃiÃÊ>`i®\Ê£ÊÝÊ/ÊÈÎäÊÊÊ£ÊÝÊ/Ê{ääÊÌiÀ>ÊvÕÃiÃ\Ê£ÊÝÊ//Ê£äÊÊ-ÊÊ£ÊÝÊ//Ê£äÊÊ-ÊÊÓÊÝÊ/ÊÈÎäÊÊÓÊÝÊ/ÊÈÎäÊ>ÃÊvÕÃiÊxÊÝÊÓäÊ®\ÕÀ«i\ÊÛ>À>Li\ÊÓÓäÊ6ÓÎäÊ6ÊÉÊÓ{äÊ6£ÊÝÊÓxäÊ6ÊÉÊ/Ê£°ÈÊÊ£ÊÝÊÓxäÊ6ÊÉÊ/Ê£Ê1-É>>`>ÉÃ>\ÊÛ>À>Li\Ê£ääÊ6ÊÉÊ£ÓäÊ6®£ÊÝÊÓxäÊ6ÊÉÊ/Ê{ÊÊÊ£ÊÝÊÓxäÊ6ÊÉÊ/ÊÓÊLiÌÊ«iÀ>Ì}ÊÌi«iÀ>ÌÕÀiÊÀ>}i\ÊäÊcÊÌʳÊÎxÊcÊäÊcÊÌʳÊÎxÊc.#)<ZcZgVaBZX]Vc^XVa9ViV&%%=ZVY&%%8dbWd*%8dbWdiÃÃ\ÊVÕ`}ÊVÀiÀÃ]Ê>`iÃ]ÊviiÌ®7`Ì\ÊÊÇxäÊÊÊÈ{ÇÊÊÈääÊi}Ì\ÊÊÓnäÊÊÊxääÊÊxääÊi«Ì\ÊÊÓxnÊÊÊÓnxÊÊÓnxÊ7i}Ì\ÊʣǰÈÊ}ÊÎä°ÎÊ}ÊÓÓ°nÊ}
DRAWING-NUMBERS
EXAMPLE
HK0106-EX-R01-1A
PROJECT-NR.:
HK = HK AUDIO
HU = HUGHES&KETTNER
MP = MINDPRINT
CHARACTER:
BL = SHEET METAL / BLECH
EX = EXPLODED DRAWING / EXPLOSIONSZEICHNUNG
HZ = CABINET / HOLZGEHÄUSE
KU = PLASTIC / KUNSTSTOFF
LP = PCB / LEITERPLATTEN
SO = MISCELLANEOUS / SONSTIGES
SP = SCHEMATIC / SCHALTPLÄNE
TR = TRANSFORMER / TRANSFORMATOR
GK = WIRING DIAGRAM / GERÄTEVERKABELUNG
DEPARTMENT:
R = R&D
SERIAL NUMBER
VERSION
REVISION
Stand
Standard for single wire confection.
16 B 150 638 I -485 W Z I 1015
style 1015 according UL specifications
I= completely insulated with black shrinktube or appropriate sleeve
IT = partly insulated; only crimp connection insulated.
no marking = without insulation
Z= with additional junction
no marking = without additional junction
W= angled faston
no marking = straight faston
Faston connector brass tin-plated DIN 46245
638 = 6,3 * 0,8 [mm]
488 = 4,8 * 0,8 [mm]
485 = 4,8 * 0,5 [mm] if fully insulated (I) insulation with blue shrinktube
if partly insulated (IT) use IF 602 485 .
288 = 2,8 * 0,8 [mm]
285 = 2,8 * 0,5 [mm] if fully insulated (I) insulation with blue shrinktube
if partly insulated (IT) use IF 602 485
abiso = 5mm bared and tin-plated (teilabzug)
text for special constructions, (for example. 4mm ringshaped faston)
the larger faston connector always mentioned at first. (Nathan drawing number controlling)
lenght in mm within a 50 mm raster
colour
B= black (phase conductor)
R= red
BR = brown
BL = blue (neutral conductor)
W
= white
Y
G= yellow-green (ground bonding/ earthing connection)
cross section
16 = AWG 16 (prefered usage)
Q1.5 = H07VK 1,5mm² (prefered usage)
wire designation:
P + lfd Nr. = AWG single wire black, red, blue, brown or white
E + lfd Nr. = AWG single wire green- yellow
L + lfd N
r
. = twisted AWG double wire, lenght specification always in twisted condition
FQL + lfd Nr. = crossover wiring H07VK
17. Jun 04
Regarding special wirings like wiring harness or similar, drawings will be prepared and appropriate
drawing numbers will be stored in the article archive.
Service Documents
Confidential, for authorized service technicians only!
Do not disclose this information to or share these documents with third parties.
TECHNICAL SERVICE:
Stamer Musikanlagen GmbH • Magdeburger Str. 8 • 66606 St.Wendel • Germany
Music & Sales P.E. GmbH • Leipziger Str. 3 • 66606 St.Wendel • Germany
HU1405
SwitchBlade
Head
66606 St. Wendel / Germany
HU1405-EX-R01-1A-COMPLETE
HU1405-SWITCHBLADE HEAD
EXPLODED DRAWING COMPLETE
HU1405-EX-R01-1A
C. LORIS 1
1
12.07.2006
A1
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DRAWN BY: PAGE:
DATE:
DRAWING-NO.: VERSION: REVISION:
CHECKED BY: DATE:
MATERIAL: FINISH:
FILENAME:
PAGES
INDEX CHANGES RESP.
7E 974158
9E 980101
8E 974355
6E 974120
1 E 502191 (230V)
5E 970782
4 E 970781
2E 959072
pos. part-no. 1 part-no. 2 part-no. 3 description Beschreibung quantity
1502191 (230V) 502192 (100-120) chassis SwitchBlade Head Chassis SwitchBlade 1
2 959072 SwitchBlade Head cabinet complete SwitchBlade Head Holzgehäuse komplett 1
3959076 MIDI Footswitch FSM-432 MIDI Footswitch FSM-432 1
4 970781 sheet metal SwitchBlade rear panel Blech SwitchBlade Rückwand 1
5 970782 sheet metal SwitchBlade front grille Blech SwitchBlade Frontgitter 1
6 974120 ABC-Spax S, countersunk head, Pozidrive, 3.5x20. black Spax Senkkopf, 3,5*20 sw 6
7974158 snapon retaining ring (for logo) Schnellbefestiger f. Logo 8
8974355 cross recessed panhead tapping screw with collar, 3.9x30, black Blechschr. KFR-Kopf 3,9* 30 sw 14
9980101 Logo 3-teilig Silber Logo 3-teilig Silber 1
8
8
6
E 502192 (100-120)
HU1405-EX-R02-1A
HU1405-BL-R03-2B
HU1405-BL-R02-1B
HU1405-EX-R03-1A
3 E 959076
66606 St. Wendel / Germany
HU1405-EX-R02-1A-Cabinet
HU1405-SWITCHBLADE HEAD
EXPLODED DRAWING CABINET
HU1405-EX-R02-1A
C. LORIS 1
1
12.07.2006
A1
n/a
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DRAWN BY: PAGE:
DATE:
DRAWING-NO.: VERSION: REVISION:
CHECKED BY: DATE:
MATERIAL: FINISH:
FILENAME:
PAGES
INDEX CHANGES RESP.
3 E 970646
4E 976039
5E 976045 6 E 976047
8E 976092
7E 976073
13E C90178
12 E C90178
10E C90178
11 E C90178
9E C90178
1HU1405-BL-R05-1A
2 HU1405-HZ-R01-1B
pos. part-no. 1 description Beschreibung quantity
1shielding plate SwitchBlade Head Schirmplatte SwitchBlade Head 1
2wooden cabinet SwitchBlade Head Holzgeh. SwitchBlade Head 1
3 970646 sheet metal Warp X ventilation grille RAL 9005 Blech Warp X Lüftungsgitter RAL 9005 1
4 976039 foot, two-part, own design Fuss, 2 Teile, eigenes Design 4
5 976045 foam rubber punching D41mm x 6mm Moosgummi-Stanzteil D41mm x 6mm 4
6 976047 corner CR-2 Ecke Corner CR-2 f. 20mm Mat.par 4
7 976073 strap handle ´Hughes & Kettner´ Bandgriff ´Hughes & Kettner´ 1
8976092 corner CR-4 Ecke Corner CR-4 4
9 C90178 hexagon socket countersunk head screw, M5x30, black Inbussenkschraube M5x30 sw 2
10 C90178 ABC-Spax S, countersunk head, Pozidrive, 3.5x20. black Spax Senkkopf, 3,5*20 sw 12
11 C90178 ABC-Spax S, countersunk head, Pozidrive, 3x12, black Spax Senkkopf, 3*12 sw 8
12 C90178 cross recessed panhead tapping screw with collar, 3.9x13, black Blechschr. KFR-Kopf 3,9*13 sw 20
13 C90178 Insulation Sleeve M5, Polyamid PA 6 GV Isolierbuchse M5 2
7
12
12
6
8
12
12
12
12
12
item-no.: C90178 is a screw-set with all fittings used in HU 1405-SwitchBlade Head Cabinet
66606 St. Wendel / Germany
HU1405-EX-R03-1A-Chassis
HU1405-SWITCHBLADE HEAD
EXPLODED DRAWING CHASSIS
HU1405-EX-R03-1A
C. LORIS 1
4
13.07.2006
A1
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DRAWN BY: PAGE:
DATE:
DRAWING-NO.: VERSION: REVISION:
CHECKED BY: DATE:
MATERIAL: FINISH:
FILENAME:
PAGES
INDEX CHANGES RESP.
9E 948030
32E 974384
5 E 944007
8E 944029
11E 950035
10 E 948040 (230V)
12 E 952014
36E 976007
15E 966077
16E 966078
17E 966079
35 E 975416
29E 974197
24E 974102
33E 974494
25E 974110
28 E 974154
26 E 974135
30E 974286
23E 974100
31E 974354
21 E 974007
34E 974520
22E 974075
18E 970779
19 E 970780
1E 544081
3 E 544083
2 E 544082
6 E 944011
7E 944019
13E 958186 (230V)
14 E 958187
20E 972041
27 E 974137
4 E 932016 (230V)
16
30
31
33
26
21
1
23
1
26
31
21
23
34
31
21
23
HU1405-EX-R04-1A
HU1405-BL-R04-1B
HU1405-BL-R01-1I
E 958188 (100-120V)
E 932025 (117V)
E 932025 (100V)
E 948039 (117V)
E 948039 (100V)
pos. part-no. 1 part-no. 2 part-no. 3 description Beschreibung quantity
1544081 Switchblade Preamp 54 Switchblade Preamp 1
2544082 SwitchBlade FX board SwitchBlade FX Board 1
3544083 SwitchBlade Power Amp SwitchBlade Power Amp 1
4932016 (230V) 932025 (117V) 932025 (100V) microfuse slowblow 1,6A 5x20 IEC 127(230V); 4,0A (117/100V) Feinsicherung 1,6A Träge 5x20 IEC 127(für 230V); 4,0A Träge(für 117/100V) 1
5944007 tube ECC83-CZ Tesla Röhre ECC83-CZ Tesla 2
6944011 Tubeclamp Röhrenhaltedraht VRA 10.01 2
7944019 Tube Bracket 6L6GC Röhrenhalteklammer 6L6GC 4
8944029 power tube EL34B China Endst. Röhre EL34B STR China 4
9948030 FPLR lens for PilotLight blue FPLR Linse für PilotLight blau 1
10 948040 (230V) 948039 (117V) 948039 (100V) fuse case for power inlet SI-Einsatz Netzbuchse 1
11 950035 mains switch, rocker, on-on Netzschalter-Kipphebel-on-on 2
12 952014 power inlet MS3 SKT MS-3 Euronetzbuchse MS3 SKT MS-3 1
13 958186 (230V) 958188 (100-120V) mainstransformer TI-053252 EU/UK (230V); TI-053253 JP/US (100-120V) Ringkerntrafo TI-053252 EU/UK (230V); TI-053253 JP/US (100-120V) 1
14 958187 Power Audio Transformer TI-053434 100W Übertrager TI-053434 100W 1
15 966077 knob Modern Tube Knopf-Poti Modern Tube 1
16 966078 Chrome Knob big 18mm, straight knurled with dot Knopf Chrome Knob big 18mm 7
17 966079 Knopf Chrome Knob small 15mm, straight knurled with dot Knopf Chrome Knob small 15mm 5
18 970779 sheet metal chassis, Swtichblade Blech Chassis Switchblade 1
19 970780 sheet metal shielding plate Blech Switchblade Schirmblech 1
20 972041 rubber punching 25x25x15 Zellkaut.-Stanzteil 25x25x15mm 2
21 974007 hexagon socket oval head screw, M3x6, black Linsenschr.m.Innens. M3*6 sw 14
22 974075 cross recessed panhead screw, M3x5, zinc plated Linsenschraube M3x5 vz 2
23 974100 toothed lock washer, D=3,2, AZ, black zinc plated Fächer-Scheibe az, 3,2 sw vz 7
24 974102 hexagon nut, class 8, M3, zinc plated Sechskantmutter M3 vz 1
25 974110 self locking hexagon nut with plastic insert, M3, zinc plated Stopmutter M3 vz 1
26 974135 spread rivet, polyamid PA6, 4x5, black PA-Spreizniet D=4mm L=5mm 6
27 974137 RICHCO, PCB spacer, snap in, H=11.1mm Dist.Halter RICHCO H=11,1mm 2
28 974154 blind rivet steel standard, 3.0x8, black Blindniete Stahl schw. 3,0*8 2
29 974197 hexagon PCB spacer, type B, M3x8, zinc plated Dist. Bol Innen/Außengew. M3*8 vz 1
30 974286 washer, form A, D=8.4mm, black Unterleg-Scheibe 8,4 sw 2
31 974354 toothed lock washer, D=8.4, AZ, black zinc plated Fächer-Scheibe az, 8,4 sw 4
32 974384 nut M14 brass Mutter FPLR Linse geschliffen 1
33 974494 hexagon nut, class 8, M8, black Sechskantmutter M8 sw 2
34 974520 hexagon socket oval head screw, M8x60, black Linsenschr.m.Innens. M8*60 sw 2
35 975416 hexagon PCB spacer, M3x17, zinc plated Dist. Bol 2*Innengew. M3*17 vz 2
36 976007 cable tie 2,5x100 (mm) Kabelbinder natur 2,5x100 (mm) 12
66606 St. Wendel / Germany
HU1405-EX-R03-1A-Chassis
HU1405-SWITCHBLADE HEAD
EXPLODED DRAWING CHASSIS
HU1405-EX-R03-1A
C. LORIS 2
4
13.07.2006
A1
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DRAWN BY: PAGE:
DATE:
DRAWING-NO.: VERSION: REVISION:
CHECKED BY: DATE:
MATERIAL: FINISH:
FILENAME:
PAGES
INDEX CHANGES RESP.
66606 St. Wendel / Germany
HU1405-EX-R03-1A-Chassis
HU1405-SWITCHBLADE HEAD
EXPLODED DRAWING CHASSIS
HU1405-EX-R03-1A
C. LORIS 3
4
13.07.2006
A1
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TITLE:
DRAWN BY: PAGE:
DATE:
DRAWING-NO.: VERSION: REVISION:
CHECKED BY: DATE:
MATERIAL: FINISH:
FILENAME:
PAGES
INDEX CHANGES RESP.
1 1 11 11 1
14 13
5 2
66606 St. Wendel / Germany
HU1405-EX-R03-1A-Chassis
HU1405-SWITCHBLADE HEAD
EXPLODED DRAWING CHASSIS
HU1405-EX-R03-1A
C. LORIS 4
4
13.07.2006
A1
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DRAWN BY: PAGE:
DATE:
DRAWING-NO.: VERSION: REVISION:
CHECKED BY: DATE:
MATERIAL: FINISH:
FILENAME:
PAGES
INDEX CHANGES RESP.
power audio transformer
mainstransformer
power inlet
chassis
chassis
E 962103
AWG16, UL, CSA
16-YG-100-638-638
E 962340
AWG16, UL, CSA
16-B-300-638I-488I
E 962184
AWG16, UL, CSA
16-R-200-488I-488I
pluged to Pre Amp
E 962054
stranded wire 2xJST 3pol, 140mm
AWG 26 style 1007
E 965624
flat ribbon cable 7-0-220mm
E 965625
flat ribbon cable 7-0-50mm
E 965627
flat ribbon cable 12-1-140mm
E 965321
flat ribbon cable 16-1-130mm
pos. part-no. 1 part-no. 2 part-no. 3 description Beschreibung quantity
1 962054 stranded wire 2xJST 3pol 140mm Litze 2xJST 3pol 140mm 1
2 962103 stranded wire 16-YG-100-638-638 AWG, UL, CSA Litze 16-YG-100-638-638 AWG, UL, CSA 2
3 962184 stranded wire 16-R-200-488I-488I AWG, UL, CSA Litze 16-R-200-488I-488I AWG, UL, CSA 2
4 962340 stranded wire 16-B-300-638I-488I AWG, UL, CSA Litze 16-B-300-638I-488I AWG, UL, CSA 1
5 965624 flat ribbon cable 7-0-220mm Flachbandkabel 7-0-220mm 1
6 965625 flat ribbon cable 7-0-50mm Flachbandkabel 7-0-50mm 1
7 965627 flat ribbon cable 12-1-140mm Flachbandkabel 12-1-140mm 1
blue 230V
white 245V
white 117V
blue 100V
VERSION 100V/117V
VERSION 220-230V/240V
E 962103 E 962340
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