Huskie Tools REC-3410 Instruction Manual

OPERATING INSTRUCTION MANUAL
REC-3410
12 TON BATTERY- POWERED COMPRESSION TOOL
1” JAW OPENING

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SPECIFICATIONS
REC-3410
Output: 12Ton
Weight: 19 Ibs. with battery
Size: 18” L x 10.5” H x 3.5”W
Jaw Opening: 1”
CRIMPING ESTIMATES
BP-80
4/0 Cu 90
500 MCM Cu 60
CONNECTOR RANGE
Lugs #8 AWG-750 MCM Cu
#10 AWG-750 MCM Al
Splices #8 AWG-400 MCM Cu
#10 AWG-400 MCM Al
FEATURES
• Tested up to 75kV
• Rotational Head
• Rapid Advance
• Ergonomically Balanced
• Weather Resistant Housing
• Audible Bypass when Predetermined Pressure
is Achieved.
• Includes DIE-CASE
• Protective Rubber Boot on “C” Head For Brush
Contact.
• 5 Year Warranty on Tool, Battery & Charger
BATTERY CARTRIDGE (BP-80)
Battery Type: Lithium Ion
Voltage: 14.4V DC
Rated Current: 3 Ah
Charge Time: 1 Hour
Dimensions: 3.5”L x 2.7”W x 5.3”H
Weight: 1.25 lbs.
BATTERY CHARGER (CH-90)
Input Voltage: 120V AC
Charging Capacity: 20VA
Dimensions: 4.5”L x 3.5”W x 3”H
Weight: 1.5 lbs.

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DC CHARGER CORD
CH-DCC
Battery and Charger
• BP-80 Huskie Tools Lithium Ion Battery
• CH-90 Huskie Tools Tri-Chemistry Charger
• This charger can charge the BP-80 and ALL previous
Huskie Tools batteries, including the BP-70, BP-70EI
and the BP-70MH.
• 1 Battery Powered Tool
• 1 Carrying Case
• 1 CH-90 Tri-Chemistry Charger
• 2 BP-80 Lithium Ion Batteries
• 1 Carrying Strap
OPTIONAL ACCESSORIES
KIT INCLUDES

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OPERATING INSTRUCTIONS
CHARGING THE BATTERY
ATTACHING THE BATTERY CARTRIDGE
1. While pressing the latch, pull out the battery cartridge. To
replace the battery cartridge, push the new cartridge rmly into
place.
2. After inserting a battery cartridge, check that it is securely in
place by pulling gently. Do not press the latch when pulling the
cartridge.
TRIGGER AND RELEASE BUTTON
1. The ram advances when the trigger is pressed and stops when
the trigger is released.
2. To retract the ram, push the release button. The ram continues
to retract while the release button is pressed.
1. Insert the plug end into a 120V power source. The LED (Power) indicator will be
steady green indicating the charger is now in “stand-by” mode and ready to
charge the battery. Do not plug the charger into a generator as this will likely
cause the fuse in the charger to short, and will not operate.
2. To charge a drained battery, insert the battery into the charger. The LED
indicator shows a steady amber while charging. A depleted battery will be
completely charged in approximately 50-70 minutes. The LED indicator will show
a steady green when the battery is fully charged.
3. If the LED indicator goes out or is ashing quick amber, this could be a possible
short in the battery circuit, or a problem with the charger itself. It is best to consult
the factory at 1-800-860-6170 for service if such a condition occurs.
4. For technical questions or difculty in operation, please call our customer service
department at 1-800-860-6170.

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OPERATING INSTRUCTIONS
COMPRESSION
1. Select the appropriate size dies for the connector being used.
2. Insert half of the die into the C-head by sliding it while lifting the die release pin.
3. Press the rocker switch to advance the ram until the die release pin is accessible. Then insert
the other half of the die into the ram while pressing the die release pin.
4. Press the rocker switch to advance the ram so the connector is held between the dies.
5. Insert the conductor into the connector.
6. Press the rocker switch until the compression is completed. A series of clicks will be heard
followed by a release in pressure when compression is completed.
7. Press the rocker switch to retract the ram. The ram continues to retract while the rocker button
is pressed. The ram stops when it reaches the lower end.
8. Remove the conductor from the tool.

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IMPORTANT OPERATING PRECAUTIONS
PRECAUTION FOR THE TOOL
1. Select appropriate dies for the connector to be compressed. Incorrect combinations result in
inferior connections of the conductors. Consult your connector manufacturer for the recommended
die/connector combinations.
2. Always point the tool AWAY from other people.
3. If the tool is stored for an extended period at a temperature of less than 25º F (-5ºC), the tool
should be allowed to return to room temperature to ensure smooth operation Use the tool only
after it has been at room temperature for 1 hour.
4. Do not drop the tool. Dropping the tool may damage the hydraulic circuit and result in the tool not
functioning correctly.
5. Keep the head and ram clean and free of debris. Solvents can be used to clean the head, but
should not be used on the plastic body. Use soap and water to clean the body.
1. Do not short circuit the contacts or expose the cartridge to water, oil or solvents.
2. Do not disassemble or attempt to repair the battery cartridge or dispose of in a re.
3. Do not drop or otherwise abuse the battery cartridge.
4. Do not leave the cartridge in locations where it will be exposed to a temperature greater than 140ºF
(60ºC) for an extended period.
5. The battery has a limited life. When the crimping capacity becomes about 1/2 that of the original
capacity, the battery should be replaced.
6. If the battery cartridge is stored without being charged, natural drainage will cause the power to be
reduced. The battery should be charged every 3 months if not in use.
PRECAUTION FOR THE BATTERY CARTRIDGE
PRECAUTION FOR THE CHARGER
1. The LED indicator lights up amber and remains lit when the unit starts charging a battery cartridge.
The indicator turns green when charging is completed.
2. This unit is for charging battery cartridges BP-80, BP-70E, BP-70EI and BP-70MH only. Do not use
the charger for any other devices.
3. Allow battery cartridges to cool before charging. Allow at least 15 minutes between charges when
charging several cartridges in succession.
4. Charge batteries at an ambient temperature of 50º-95ºF (10º-35º C). Charging time is approxi
mately 50-70 minutes for the BP-80, 50 minutes for the BP-70E and BP-70EI, and 70 minutes
for the BP-70MH.
5. Never short circuit the output terminals.
6. Do not expose the charger to water, oil or solvents.
7. Do not disassemble, attempt to modify, drop or otherwise abuse charger.

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BREAKDOWN

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REC-3410 PARTS LIST
NO DESCRIPTION S CODE QTY
11 M4 X 15 Screw R150-01 10
12 Housing (R) 351-01 1
13 Control Unit 351-02 1
15 Binder HR-30 3
16 Housing (L) 351-03 1
17 Hanging Ring Ass'y ROB-101A 2
18 4 X 12 Parallel Pin 351-04 2
19 Oil Feed Cap 351-05 1
20 Cartridge Cap ROB-103 1
21 Sw itch Knob 351-06 1
22 Release Unit 351-07
1
23 M4 X 10 Screw 351-08 2
24 M4 Flat Washer 16-81 6
25 M2.3 X 25 Screw ROB-86 2
26 M2.3 Hex Nut P500-22 2
27 Pow er Unit 351-09 1
28 M4 X 14 Screw ROB-128 4
29 Reservoir Cap 410-55 1
30 Magnet ROB- 25 1
31 Oil Reservoir (37) 351-10 1
32 P-40 O-Ring 700S-27 1
33 SI-20 Ring 410-74 2
34 Filter Screen 410-73 2
35 Strainer 9H-43A 2
36 Strainer Bushing (1) 351-11 1
37 Copper Gasket (20) 100W-17 1
38 3/16" Ball 16-49 4
39 Spring (340) 51-27 1
40 Strainer Bushing (2) ROB- 82 1
41 M5 X 5 Screw (F.P.) 510A-05 3
42 5/32" Ball 22-21 4
43 3 X 8 Dow el Pin (D) 610F-11 2
44 PS-8 Pent Seal 16-44 2
45 P-8 Back-Up Ring (B.C.) 85-33 2
46 7/32" Ball 16-26 1
47 M3 Flat Washer 16-38 1
48 Spring (76) 16-39 1
49 9/32" Ball 16-40 3
50 M10 X 12 Screw (F.P.) 40-47 1
51 Release Pin 351-12 1
52 P-3 O-Ring 16-36 1
53 Valve Cartridge R510-18A 1
54 S-9 O-Ring 410-71 1
55 P-8 O-Ring (B) 700S-15 1
56 M5 X 5 Screw 300-73 1
57 Valve Screw (4) 351-13 1
58 Spring (595) 351-14 1
59 Reduction Valve 351-15 1
60 P-5 Back-Up Ring (B.C.) E3-126 1
61 P-5 O-Ring 5N-35 1
62 Spring (371) 51-17 1
63 Stopper Pin 351-16 1
64 Body 351-17 1
65 Spring (66) 85-40 2
66 Spring (67) 85-39 2
67 Valve Screw (2) 351-18 1
68 Spring (340) 51-27 1
69 Valve Screw (3) 351-19 1
70 P-7 O-Ring 16-60 2
71 Valve Screw (1) R510A-09 1
72 S-5 O-Ring 351-20 1
73 Inner Pipe 341-01 1
74 P-41 O-Ring L100-23 1
75 P-41 Back-Up Ring (B.C.) 16B-04 1
76 P-16 Back-Up Ring (B.C.) 22-24 1
77 P-16 O-Ring 22-25 1
78 Ram 341-02A 1
79 Spring (596) 341-03 1
80 Guide Ring 341-04 1
81 SER-30 Scraper R510-03 1
82 Ram Head 341-05A 1
83 M5 X 8 Screw (C.P.) P55A-02 2
84 Die Release Pin 430-21 1
85 2.5 X 14 Drive Pin (BW) 410-11 1
86 Spring (177) 410-01 2
87 Retainer Pin (B) 410-12 1
89 Head 341-07 1
90 Key 410-08 1
91 M4 Lock Washer 410-07 1
92 M4 X 10 Screw 410-06 1
93 2.5 X 25 Drive Pin (BW) 410-04 1
94 Die Release Pin (A) 410-03 1
95 Retainer Pin (A) 410-02 1
96 M10 X 10 Screw (F.P.) 16-41 1
271 Pump Piston (2) P500-10 2
NO DESCRIPTION S CODE QTY

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TROUBLESHOOTING GUIDE
PROBLEM CAUSE SOLUTION
MOTOR RUNS, BUT THE
TOOL JAWS WILL NOT AD-
VANCE
Insufcient Hydraulic Oil Consult Factory for Repair Ser-
vice
Air Block in Hydraulic System Invert tool to allow air to rise to-
wards the top of the oil bladder
Defective Hydraulic Circuit Consult Factory for Repair Ser-
vice
MOTOR RUNS, TOOL JAWS
ADVANCE, BUT WILL NOT
BUILD PRESSURE
Insufcient Hydraulic Oil Consult Factory for Repair Ser-
vice
Defective Suction Valve or By-
pass Cartridge
Consult Factory for Repair Ser-
vice
MOTOR WILL NOT RUN AT
ALL
Defective Battery Charge or Replace Battery
Bad Contact or Loose Battery
Connections
Check all Connections and
Wires
Misaligned Switch
Check to Make Sure that Switch
is Properly Aligned with Trigger
Consult Factory for Repair Ser-
vice
TOOL JAWS WILL NOT RE-
LEASE
Tool Did Not Complete a Full
Cycle and Bypass
Press Trigger and allow Tool
to Bypass, Then Release Tool
Jaws
Connector is Jammed in Tool
Jaws
Press and Hold Release Trigger
While Prying Tool Jaws Apart
Release Trigger is Bent or Mis-
aligned
Consult Factory for Repair Ser-
vice

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Huskie Tools products carry a warranty that makes us a leader in the tool industry. No other manufacturer dares to back its
tools as we do.
All Huskie REC-SERIES battery operated products carry a 5 year warranty. The ECO-SERIES battery operated products
carry a 3 year warranty. The BP-70E, BP-70EI, BP-70MH, and BP-80 batteries carry a 5 year or 1,000 recharge cycles
warranty from the date stamped on the battery.
PRODUCT WARRANTY
REC-Series battery operated products 5 Years
ECO-Series battery operated products* 3 Years
Batteries (BP-70E, BP-70EI**, BP-70MH, BP-80) 5 years
Chargers (CH-35R, CH-70DCH, CH-90, CH-86) 5 Years
*There is also a 1 year warranty available for the ECO-Series, please make sure which was purchased with the tool.
**The BP-70EI is no longer available. The LED indicator on the BP-70EI carries a 1 year warranty from purchase date.
The warranty does not cover any damages incurred from a Huskie tool including damages to property, bodily injuries and
lost wages resulting from such injuries. This warranty solely covers the repair or replacement of tools supplied by Huskie.
These remedies are exclusive, and the total liability of Huskie Tools, Inc. whether based on contract, warranty, negligence,
indemnication, strict liability or otherwise, shall not exceed the purchase price of the tool. In no event shall Huskie Tools,
Inc. be liable for consequential, incidental or special damages.
HUSKIE TOOLS, INC. MAKES NO OTHER WARRANTIES OF ANY KIND, EXPRESSED OR IMPLIED, AND ALL IMPLIED
WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
ARE DISCLAIMED.
Huskie reserves the right to determine all warranty claims. Huskie will not warranty tools containing parts or batteries not
originally supplied by Huskie. Failure due to misuse, improper maintenance, misapplication, not following instructions or
warnings, abuse or repairs attempted by anyone other than Huskie Tools, Inc., or an authorized service center renders this
warranty null and void.
Repair and Warranty Claims
All claims must be sent to Huskie for inspection and authorization. A Return Goods Authorization (RGA) is required before
shipping tools to Huskie. Secure the authorization by telephoning or writing to Huskie’s main ofce with details of the claim.
Non-warranty repairs are handled using the same procedure. Repairs exceeding 50 percent of the cost of a new tool will be
advised before repairs are made.
Payment Terms
Upon credit approval Huskie’s standard payment terms are net-30 days. Visa, Mastercard, Discover and American Express
are also accepted.
Freight
All Huskie tools are FOB, Glendale Heights, Illinois. Goods will be shipped pre-paid and added, unless otherwise specied.
Freight shipments over $17,000 are pre-paid.
Quotations
Special quantity quotations should be phoned in to discuss the scope of your tool requests.
Complete Support Services
Our customers have direct access to us for training, service, and problem solving. As specialists in tools, we maintain a
trained repair staff and a large stock of parts. This contrasts with many tool suppliers who carry tools as a sideline without
offering support services. Here are some reasons why our customers love to do business with us:
• Quick delivery
• We maintain inventory at our headquarters.
• Training and troubleshooting services.
• Fast repair service.
• Design and engineering service for special tool needs.
WARRANTY

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HOW TO GET SERVICE UNDER THE TERMS OF THE LIMITED WARRANTY
Return your product directly to Huskie Tools, Inc. as our representative network is not
Prepared to service the product under the terms of this warranty.
1. Write, call or fax Huskie stating the tool’s purchase date and problem. You will be given a RGA #
to assure that your merchandise will be properly handled upon its receipt.
2. CAUTION: Make sure the product is packaged adequately so as to prevent damage or loss during
transit. The shipment must be prepaid and we recommend that it be insured. A cover letter
indicating the reason for the return should be included in order to facilitate repairs.
3. To ll out an RGA online, go to Huskietools.com and click on “Repairs.”
WARRANTY

198 N. Brandon Drive
Glendale Heights, Illinois 60139
Toll Free 1-800-860-6170
Fax [phone]
huskietools.com
[email protected]
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