Husky 41214 User manual

1.5-GALLON OIL-FREE AIR COMPRESSOR
FOR SAFE OPERATION, READ AND UNDERSTAND
ALL CONTENTS OF THE INSTRUCTION MANUAL
Model # 41214
1
TOLL FREE HELPLINE: 1-877-888-3872

SPECIFICATIONS..........................................................................................
SAFETY .........................................................................................................
GLOSSARY OF TERMS.................................................................................
ASSEMBLE ACCESSORIES...........................................................................
ASSEMBLY.....................................................................................................
INSTALLATION...............................................................................................
OPERATION...................................................................................................
MAINTENANCE .............................................................................................
TROUBLESHOOTING....................................................................................
PART LISTS....................................................................................................
STORAGE...................................................................................................... 24
LIMITED WARRANTY ....................................................................................
Model No.: 41214
Motor....................................................................................120V 60Hz, 8-amp
Watts...................................................................................................960 watts
Tank Size............................................................................................1.5-gallon
Pump Type..............................................................Single Cylinder: Belt Drive
Air Hose Type...........................................................25 Recoil, MAX. 200 PSI
Air Delivery......................................................................3.0 SCFM @ 40 PSI
2.0 SCFM @ 90 PSI
Cut-in Pressure......................................................................................100 PSI
Cut-out Pressure....................................................................................135 PSI
Max. Pressure........................................................................................135 PSI
Power Cord.....................................................................6ft, 3-prong, 18 AWG
Weight................................................................................... 31.5lbs (14.3kg)
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TABLE OF CONTENTS
SPECIFICATIONS

SAFETY GUIDELINES - DEFINITIONS
Indicates an
imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
Indicates a
potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
Indicates a
potentially hazardous
situation which, if not avoided, may
result in minor or moderate injury.
Used without the
safety alert symbol
indicates a potentially hazardous
situation which, if not avoided, may
result in property damage.
This manual contains information that is important for you to know and
understand. This information relates to protecting YOUR SAFETY and
PREVENTING EQUIPMENT PROBLEMS. To help you recognize this
information, we use the symbols below. Please read the manual and pay
attention to these symbols.
IMPORTANT SAFETY INSTRUCTIONS
Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities contains chemicals
known (to the State of California) to cause cancer, birth defects or other
reproductive harm. Some example of these chemicals are:
lead from lead-based paints
crystalline silica from bricks and cement and other masonry products
arsenic and chromium from chemically-treated lumber
Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, always wear
MSHA/NIOSH approved, properly fitting face mask or respirator when using
such tools.
When using air tools, basic safety precautions should always be followed to
r
Household use only. this product is not intended for commercial purposes.
educe the risk of personal injury.
3

IMPORTANT SAFETY INSTRUCTIONS
Save these instructions
Improper operation or maintenance of this product could result in serious injury and
property damage. Read and understand all warnings and operation instructions before
using this equipment.
HAZARD
WARNING: Risk of explosion or fire
How To Prevent It
What Could Happen
It is normal for electrical contacts within
the motor and pressure switch to spark.
If electrical sparks from compressor
come into contact with flammable
vapors, they may ignite, causing fire or
explosion.
Restricting any of the compressor
ventilation openings will cause serious
overheating and could cause fire.
Unattended operation of this product
could result in personal injury or
property damage. To reduce the risk of
fire, do not allow the compressor to
operate unattended.
Always operate the compressor in a well
ventilated area free of combustible
materials, gasoline, or solvent vapors.
If spraying flammable materials, locate
compressor at least 20 feet away from
spray area. An additional length of hose
may be required.
Store flammable materials in a secure
location away from compressor.
Never place objects against or on top
of compressor. Operate compressor in
an open area at least 12 inches away
from any wall or obstruction that would
restrict the flow of fresh air to the
ventilation openings.
Operate compressor in a clean, dry well
ventilated area.
Always remain in attendance with the
product when it is operating.
Always disconnect electrical power by
moving pressure switch lever to the off
position and drain tank daily or after
each use.
4

WARNING: Risk of Bursting
Air Tank: The following conditions could lead to a weakening of the tank, and result
in a violent tank explosion and could cause property damage or serious injury.
How To Prevent It
What Could Happen
WARNING: Risk from Flying Objects
HOW TO PREVENT IT
WHAT CAN HAPPEN
The compressed air stream can cause
soft tissue damage to exposed skin and
can propel dirt, chips, loose particles,
and small objects at high speed,
resulting in property damage or personal
injury.
Always wear ANSI Z87.1 approved
safety glasses with side shields when
using the compressor.
Never point any nozzle or sprayer
toward any part of the body or at other
people or animals.
Always turn the compressor off and
bleed pressure from the air hose and
tank before attempting maintenance,
attaching tools or accessories.
HAZARD
HAZARD
Drain tank daily or after each use. If
tank develops a leak, replace it
immediately with a new tank or replace
the entire compressor.
1. Failure to properly drain
condensed water from tank,
causing rust and thinning of the
steel tank.
2. Modifications or attempted repairs
to the tank.
3. Unauthorized modifications to the
unloader valve, safety valve, or any
other components which control
tank pressure.
Never drill into, weld, or make any
modifications to the tank or its
attachments.
4. Excessive vibration can weaken
the air tank and cause rupture or
explosion
The tank is designed to withstand specific
operating pressures. Never make
adjustments or parts substitutions to
alter the factory set operating
pressures.
For essential control of air pressure, you
must install a pressure regulator and
pressure gauge to the air outlet (if not
equipped) of your compressor. Follow the
equipment manufacturers
recommendation and never exceed the
maximum allowable pressure rating of
attachments. Never use compressor to
inflate small low pressure objects such
as children’s toys, footballs,
basketballs, etc.
ATTACHMENTS & ACCESSORIES:
Exceeding the pressure rating of air
tools, spray guns, air operated
accessories, tires, and other inflatables
can cause them to explode or fly apart,
and could result in serious injury.
5

HOW TO PREVENT IT
WHAT CAN HAPPEN
WARNING: Risk to Breathing
WARNING: Risk of Electric Shock
HOW TO PREVENT IT
WHAT CAN HAPPEN
HAZARD
HAZARD
Your air compressor is powered by
electricity. Like any other electrically
powered device, If it is not used properly
it may cause electric shock.
Repairs attempted by unqualified
personnel can result in serious injury or
death by electrocution.
Electrical Grounding: Failure to provide
adequate grounding to this product
could result in serious injury or death
from electrocution.
See grounding instructions.
Never operate the compressor outdoors
when it is raining or in wet conditions.
Never operate compressor with
protective covers removed or damaged.
Any electrical wiring or repairs required
on this product should be performed by
authorized service center personnel in
accordance with national and local
electrical codes.
Make certain that the electrical circuit
to which the compressor is connected
provides proper electrical grounding,
correct voltage and adequate fuse
protection.
The compressed air directly from your
compressor is not safe for breathing.
The air stream may contain carbon
monoxide, toxic vapors, or solid
particles from the tank. Breathing these
contaminants can cause serious injury
or death.
Sprayed materials such as paint, paint
solvents, paint remover, insecticides,
weed killers, may contain harmful vapors
and poisons.
Air obtained directly from the compressor
should never be used to supply air for
human consumption. In order to use air
produced by this compressor for
breathing, suitable filters and in-line
safety equipment must be properly
installed. In-line filters and safety
equipment used in conjunction with the
compressor must be capable of treating
air to all applicable local and federal
codes prior to human consumption.
Work in an area with good cross
ventilation. Read and follow the safety
instructions provided on the label or
safety data sheets for the materials you
are spraying. Use a NIOSH/ MSHA
approved respirator designed for use
with your specific application.
6

HOW TO PREVENT IT
WHAT CAN HAPPEN
WARNING: RISK OF BURNS
HOW TO PREVENT IT
WHAT CAN HAPPEN
WARNING: RISK FROM MOVING PARTS
HOW TO PREVENT IT
WHAT CAN HAPPEN
WARNING: RISK OF FALLING
HAZARD
HAZARD
HAZARD
7
Touching exposed metal such as the
compressor head or outlet tubes,
can result in serious burns.
Never touch any exposed metal parts
on compressor during or immediately
after operation. Compressor will remain
hot for several minutes after operation.
Do not reach around protective shrouds
or attempt maintenance until unit has
been allowed to cool.
Moving parts such as the pulley, flywheel,
and belt can cause serious injury if they
come into contact with you or your clothing.
Never operate the compressor with
guards or covers which are damaged or
removed.
Attempting to operate compressor with
damaged or missing parts or attempting
to repair compressor with protective
shrouds removed can expose you to
moving parts and can result in serious injury.
Any repairs required on this product
should be performed by authorized
service center personnel.
A portable compressor can fall from a
table, workbench, or roof causing
damage to the compressor and could
result in serious injury or death to the
operator.
Always operate compressor in a stable
secure position to prevent accidental
movement of the unit. Never operate
compressor on a roof or other elevated
position. Use additional air hose to
reach high locations.

Review and understand all instructions
and warnings in this manual.
Become familiar with the operation and
controls of the air compressor.
Keep operating area clear of all persons,
pets, and obstacles.
Keep children away from the air
compressor at all times.
Do not operate the product when
fatigued or under the influence of
alcohol or drugs. Stay alert at all times.
Never defeat the safety features of this
product.
Equip area of operation with a fire
extinguisher.
Do not operate machine with missing,
broken, or unauthorized parts.
HOW TO PREVENT IT
WHAT CAN HAPPEN
WARNING: RISK OF UNSAFE OPERATION
Unsafe operation of your air compressor
could lead to serious injury or death to
you or others.
HAZARD
HOW TO PREVENT IT
WHAT CAN HAPPEN
WARNING: RISK OF SERIOUS INJURY OR PROPERTY
DAMAGE WHEN TRANSPORTING COMPRESSOR
Oil can leak or spill and could result in
fire or breathing hazard; serious injury or
death can result. oil leaks will damage
carpet, paint or other surfaces in vehicles
or trailers.
Always place COMPRESSOR on a
protective mat when transporting to
protect against damage to vehicle from
leaks. Remove COMPRESSOR from
vehicle immediately upon arrival at your
destination.
(Fire, Inhalation, Damage to Vehicle Surfaces)
HAZARD
8

Become familiar with these terms before operating the unit.
CFM: Cubic feet per minute.
SCFM: Standard cubic feet per minute; a unit of measure of air delivery.
PSI: Pounds per square inch; a unit of measure of pressure.
Code Certification: Products that bear one or more of the following marks:
UL, CUL, ETL, CETL, have been evaluated by OSHA certified independent
safety laboratories and meet the applicable Underwriters Laboratories
Standards for Safety.
Cut-In Pressure: While the motor is off, air tank pressure drops as you
continue to use your accessory. When the tank pressure drops to a certain low
level the motor will restart automatically. The low pressure at which the motor
automatically restarts is called "cut-in" pressure.
Cut-Out Pressure: When an air compressor is turned on and begins to run,
air pressure in the air tank begins to build. It builds to a certain high pressure
before the motor automatically shuts off - protecting your air tank from
pressure higher than its capacity. The high pressure at which the motor shuts
off is called "cut-out" pressure.
Branch Circuit: Circuit carrying electricity from electrical panel to outlet.
GLOSSARY OF TERMS
Air compressors should be operated on not more than a 50% duty cycle. This
means an air compressor that pumps air more than 50% of one hour is
considered misuse, because the air compressor is undersized for the required
air demand. Maximum compressor pumping time per hour is 30 minutes.
9
GLOSSARY OF TERMS

13 Pcs Accessories
ITEM
A-1
A-2
A-3
A-4
A-5
A-6
A-7
A-8
A-9
A-10
A-11
A-12
A-13
NAME
Recoil air hose
Inflation Needle
Rubber tip nozzle
Tapered Blow Gun Nozzle
Blow Gun Adapter
Blow Gun Safety Nozzle
Blow Gun
Tire Chuck
¼”Male Quick-Connect Plugs
Thread Seal Tape
Tire Gauge
Accessories Bag
¼” Female Quick-Connect Plug
AMOUNT
1
1
1
1
1
1
1
1
1
1
1
1
1
A-1
A-2
A-3
A-4
A-5 A-6
A-7
A-8 A-9
A-10
A-11
A-12
A-13
Assemble Accessories
The unit is supplied with an accessory kit and inflator/deflator kit, choose the
accessory needed.
10

ASSEMBLY
UNPACKING
This product has been shipped completely assembled.
Carefully remove the tool and any accessories from the box. Mark sure that all items
listed in the packing list are included.
Inspect the tool carefully to make sure no breakage or damage occurred during shipping.
Do not discard the packing material until you have carefully inspected and satisfactorily
operated the tool.
If any parts are damaged or missing, please call 1-877-888-3872 for assistance.
PACKING LIST
Air Compressor
Air Compressor
Accessories (13)(NOTE: Accessory items are located in the front compartment of the
compressor: Open to check)
Operator’s Manual
Operator’s Manual
11
Accessories

Unpacking
1. Remove unit from carton and discard all packaging.
NOTE: Save all parts.
ASSEMBLY
Fig. A
Attaching air hose to compressor (Fig. A)
1. Using your left hand push quick connect towards the body of the compressor.
2. Firmly press fit the male quick connect portion on the air hose into the female
quick connect and release female quick connect locking hose in place.
NOTE: When connecting or disconnecting air hose remove air from tank.
12

Fig. C
safety nozzle
b
a
c
e
h
g
f
d
ASSEMBLY
Fig. B
13
Assemble Accessory Kit (Fig. B)
To Assemble Female Tire Chuck
1. Assemble female tire chuck (a) to hose (b) and tighten securely with wrenches.
To Assemble Accessories
1. Attach the blow gun (c) to hose (b).
Risk of unsafe operation. If an accessory is not being used with the blow gun,
the safety nozzle MUST be assembled.
2. Assemble the safety nozzle (d), or blow gun adapter (e) to
blow gun.
NOTE:
To use the inflating needle (f) or the tapered inflator(g) or rubber blow
gun tip (h), need to use the blow gun adapter(e) to assembled to the blow gun.
3. Attach the inflation needle(f) to the blow gun adapter on the blower gun.

c
e
g
f
Fig. E
ASSEMBLY
Fig. D
14
Assembling Inflation needle or tapered nozzle
The blow gun (c) and blow gun adapter (e) from the accessory kit is needed to
use the inflator/deflator kit. (See Fig. C/Fig. D)
1. Attach the blow gun to hose.
2. Attach blow gun adapter to blow gun.
3. Attach the inflation needle (f), tapered nozzle (g).
Quick-Connect (Fig. E)
1. Assemble the 1/4” female quick-connect plug (k) or 1/4” male quick-connect
plug to the 1/4” Female quick-connect body.
2. Attach the quick-connect plug to the hose.
NOTE: Always use PTFE tape on all threaded components, to prevent leaks.
NOTE: FEMALE QUICK CONNECT SOLD SEPARATELY
j
k
i
PULL

15
INSTALLATION
HOW TO SET UP YOUR COMPRESSOR.
Location of the Air Compressor
Locate the air compressor in a clean, dry and well ventilated area. The air
compressor should be located at least 12" away from the wall or other obstructions
that will restrict the flow of air. The air compressor pump and shroud are designed
to allow for proper cooling. The ventilation openings on the compressor are
necessary to maintain proper operating temperature. Do not place rags or other
containers on or near these openings.

Extension Cords
NOTE: USE EXTRA AIR HOSE INSTEAD OF AN EXTENSION CORD TO
AVOID VOLTAGE DROP AND POWER LOSS TO THE MOTOR. IF AN
EXTENSION CORD MUST BE USED, BE SURE IT IS:
3-wire extension cord that has a 3-blade grounding plug, and a 3-slot receptacle that
will accept the plug on the product
in good condition no longer than 30 feet
14 gauge (AWG) or larger. (Wire size increases as gauge number decreases.
14, 12, 10, and 8 AWG may also be used.
Voltage and Circuit Protection
Refer to the specification chart for the voltage and minimum branch circuit
requirements.
Risk of Unsafe Operation. Certain air compressors can be
operated on a 15 A circuit if the following conditions are met.
1. Voltage supply to circuit must comply with the National Electrical Code.
2. Circuit is not used to supply any other electrical needs.
3. Extension cords comply with specifications.
4. Circuit is equipped with a 15 A circuit breaker or 15 A time delay fuse.
NOTE: If compressor is connected to a circuit protected by fuses, use only
time delay fuses. Time delay fuses should be marked "D" in Canada and "T"
in the US.
If any of the above conditions cannot be met, or if operation of the
compressor repeatedly causes interruption of the power, it may be necessary
to operate it from a 20 A circuit. It is not necessary to change the cord set.
Please contact a qualified technician.
16
INSTALLATION
GROUNDING INSTRUCTIONS (Fig. F)
DANGER!
IMPORTANT: The outlet being used must be installed and grounded in accordance
with all local codes and ordinances.
2. Make sure the outlet being used has the same configuration as the grounded plug.
DO NOT USE AN ADAPTER. (See illustration)
4. If these grounding instructions are not completely understood, or if in doubt as to
whether the compressor is properly grounded, have the installation checked by a
qualified electrician.
Risk of Electric Shock. IMPROPER GROUNDING CAN RESULT IN ELECTRICAL
SHOCK. When repair or replacement of the cord or plug is required, do not
connect the grounding wire to either flat blade terminal. The wire with insulation
having an outer surface that is green with or without yellow stripes is the
grounding wire. Do not modify the plug provided. If it does not fit the available
outlet, a correct outlet should be installed by a qualified electrician. Repairs to
the cord set or plug MUST be made by a qualified electrician.
Risk of Electric Shock. In the event of a short circuit, grounding reduces
the risk of shock by providing an escape
wire for the electric current. This air
compressor must be properly grounded.
The portable air compressor is equipped
with a cord having a grounding wire
with an appropriate grounding plug
(see following illustrations). The plug
must be used with an outlet that has
been installed and grounded in accor-
dance with all local codes and ordina-
nces.
1. The cord set and plug with this unit contains a grounding pin. This plug MUST be
used with a grounded outlet.
Fig. F

OPERATION
Know Your Air Compressor (Fig.G)
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
UNIT. Compare the illustrations with your unit to familiarize yourself with the location of
various controls and adjustments. Save this manual for future reference
Description of Operation
Become familiar with these controls before operating the unit.
Off/Auto-On Switch : Turn this switch to "ON" to provide automatic power to the
pressure switch and "OFF" to shut off the power.
Pressure Switch (not shown) : The pressure switch automatically starts the
motor when the air tank pressure drops below the factory set "cut-in" pressure. It
stops the motor when the air tank pressure reaches the factory set "cut-out" pressure.
Safety Valve : If the pressure switch does not shut off the air compressor at its
"cut-out" pressure setting, the safety valve will protect against high pressure by
"popping out" at its factory set pressure (slightly higher than the pressure switch
"cut-out" setting).
Outlet Pressure Gauge : The outlet pressure gauge indicates the air pressure
available at the outlet side of the regulator. This pressure is controlled by the
regulator and is always less than or equal to the tank pressure.
Overload Protection Switch :
Protects motor from overload. 17
Telescopic
handle
Power Cord
Safety
Valve
Regulator
Auto/On
Off switch
Outlet Pressure
gauge
Overload
Protection
Switch
Fig.G
Tank Pressure Gauge: The tank pressure gauge indicates the air pressure in tank.
Tank Pressure
Gauge
Female
Quick
connector

Regulator: Controls the air pressure shown on the outlet pressure gauge. Turn
knob clockwise to increase pressure and counterclockwise to decrease pressure.
Female Tire Chuck: Attaches to the hose end to be used to inflate tires.
Note: To ensure correct tire pressure use a tire pressure gauge. Blow Gun: Ideal
for blowing, cleaning, and inflating. Depress lever on to release the air. Attaches to
hose end.
Safety Nozzle: Prevents pressure build-up. Attaches to blow gun outlet.
Blow Gun Adapter: Attaches to the blow gun to allow the tapered Inflator, inflating
needle, or high flow inflator/deflator adapter body to be used.
Inflation needles: Used to inflate sport balls. Requires blow gun adapter.
Tapered Blow Gun Nozzle: Used to inflate toy infiatables/air mattresses. tapered
inflator attaches to blow gun Brass outlet and plastic tapered inflator requires the
blow gun adapter.
Rubber Tip Nozzle: Used to inflate toyinflatables/air mattresses. Attaches to blow
gun outlet.
Inflator/Deflator Adapter Body: Used with inflator/deflator nozzles it attaches
directly to the universal valve adapter to inflate or deflate air mattresses, small boats,
inflatable toys, and other inflatable items that use a large volume of low-pressure air.
Requires blow gun adapter.
Inflator/Deflator Nozzles: Used with the high flow inflator/deflator adapter body.
Thread Seal Tape: Used with inflator/deflator nozzles to prevent air from leaking out
of inflatables with very large air inlets.
Drain Valve (not shown): The drain valve is located at the base of the air tank and is
used to drain condensation at the end of each use.
Air Compressor Pump (not shown): Compresses air into the air tank. Working air is
not available until the compressor has raised the air tank pressure above that required
at the air outlet.
Risk of Unsafe Operation. Serious damage may result if the following
break-in instructions are not closely followed.This procedure is required before theair
compressor is put into service.
1. Make sure the Off/Auto-On switch is in the "Off" position.
2. Turn the regulator knob counterclockwise until it stops.
3. Plug the power cord into the correct branch circuit receptacle. (Refer to Voltage
and Circuit Protection paragraph in the Installation section of this manual.)
18
OPERATION
4. Open the drain valve fully (counterclockwise) to permit air to escape and prevent
air pressure build up in the air tank during the break-in period.
5. Move the Off/Auto-On switch to "Auto-On" position. The compressor will start.
6. Run the compressor for 15 minutes. Make sure the drain valve is open and there
is minimal air pressure build-up in tank.
7. After 15 minutes, close the drain valve (clockwise). The air receiver will fill to
"cut-out" pressure and the motor will stop.
The compressor is now ready for use.

Before Each Start-Up:
1. Place Off/Auto-On switch to "Off" and close air regulator.
2. Turn the regulator knob counterclockwise until it stops. Attach hose and
accessories. Risk of Bursting. Too much air pressure causes a hazardous
risk of bursting. Check the manufacturer's maximum pressure rating for air
tools and accessories. The regulator outlet pressure must never exceed the
maximum pressure rating. How to Start: (Fig. H)
1. Turn the Off/Auto-On switch to "Auto-On" and allow tank pressure to build.
Motor will stop when tank pressure reaches "cut-out" pressure.
2. Turn the regulator knob clockwise until desired pressure is reached.
NOTE: To use the suggested pressure readings on the label, turn the regulator knob
clockwise until the needle on the pressure gauge aligns with the desired suggested
pressure reading icons.
3. The compressor is ready for use.
19
OPERATION
Fig. H

20
OPERATION
How to Use Telescopic Handle and Wheels for Easier Mobility
1. Slide handle out until it locks into place.(Fig. I)
3. To lower handle, push handle until it snaps into place for storage.
2. Pull or push unit as shown.
IMPORTANT: This handle is for pushing or pulling the unit. DO NOT lift the unit by
this handle. (Fig. J)
Fig. I
Fig. J