Huvema CRDM 3040x920 User manual

RADIAL DRILLS
Operation Manual
CRDM 3040x920
CRDM 3040x1100

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Section Content page
CHAPTER 1Safety Guidelines….……………………………………………….. 1-1
1.1 Please follow the below basic safety principles..……………………….. 1-1
1.2 Precautions for the transportation and installation..…………………….. 1-1
1.3 Precautions for operation....…………………………………………….. 1-2
1.4 Precautions for checking and maintenance...…………………………… 1-2
1.5 Warning labels and mark on the machine………………………………. 1-3
1.5.1 Warning labels and mark introduction …………………………………. 1-3
1.5.2 Labels Warning labels and mark positions ……………………………... 1-4
CHAPTER 2 General specifications………………………………………….….. 2-1
2.1 The anticipated machine life..…………………………………………... 2-1
2.2 Machine dimensions..…………………………………………………... 2-1
2.3 The machine...…………………………………………….…………….. 2-2
2.3.1 Description….………………………………………………………..…. 2-2
2.3.2 Parts...…………………………………………………………………… 2-2
I CRDM 3040x920 ………………….………………….…………. 2-2
II CRDM 3040x1100 …………………………………….………….. 2-3
2.4 Specifications …………………………………………………………. 2-4
2.4.1CRDM3040x920 specification ………………………………………. 2-4
2.4.2CRDM 3040x1100 specification …………………………………………. 2-5
2.5 Standard and Option Accessories….……………………………………. 2-6
2.6 Operation position and noise level...……………………………………. 2-6
2.6.1 Operation position………………………………………………………. 2-6
2.6.2 The noise level...………………………………………………………... 2-6
CHAPTER 3Preparation to install……………………………………………… 3-1
3.1 Space and room requirement…………………………………………… 3-1
3.1.1 Floor requirement……………………………………………………….. 3-1
3.1.2 Space requirement...…………………………………………………….. 3-2
3.2 Environment requirement...…………………………………………….. 3-3
3.3 Power supply requirement...……………………………………………. 3-3
3.4 Electric system calculation……………………………………………... 3-4
CHAPTER 4 Transportation and Installation….…………………………….. 4-1
4.1 Disassembly and packaging..…………………………………………… 4-1
4.1.1 General………………………………………………………………….. 4-1

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4.1.2 Packaging……………………………………………………………….. 4-1
Section Content page
4.2 Transportation..……………………………………………………….…4-2
4.2.1 The diagram of the machine weight and its gravity center...…………… 4-2
4.2.2 The movement of the machine……. …………………………………… 4-2
4.2.3 The order to pack..……………………………………………………… 4-3
4.3 Installation of the machine..…………………………………………….. 4-4
4.3.1 Have the machine set onto the fastening bolts of the crate base...……… 4-4
4.3.2 Level adjusting………………………………………………………….. 4-5
4.3.3 The installation of the electricity...……………………………………... 4-5
4.4 The test after installation………………………………………………... 4-6
4.5 The procedure for dismantling the machine…..………………………... 4-6
CHAPTER 5 Operation…………………………………………………………….. 5-1
5.1 A brief introduction to the relevant operation hardware………………... 5-1
5.1.1 ( For CRDM3040x920) ………………….………………….………… 5-1
5.1.2 ( For CRDM 3040x1100)…………………………………………………5-4
5.1.3 Safty protective device………………………………………………….. 5-7
5.2 Instruction to switches..………………………………………………… 5-8
I ( For CRDM3040x920) ………………….………………….………… 5-8
II ( For CRDM 3040x1100)….……………………………………………... 5-11
5.3 Installation of the clamp（work piece….………………………………. 5-12
5.3.1 General...………………………………………………………………... 5-12
5.3.2 Introduction of the vise and the clamping of the work piece...…………. 5-12
5.3.3 Universal clamp and the clamping of the work piece…………………... 5-13
5.4 Installation and change of the drilling bit………………………………. 5-15
5.4.1 The assembly and disassembly of the drilling head and clamp...………. 5-16
5.4.2 The assembly and disassembly of the straight handle drill bit….……… 5-18
5.5 Power on and off..………………………………………………………. 5-19
5.5.1 Power on..………………………………………………………………. 5-19
5.5.2 Power off..………………………………………………………………. 5-19
5.6 Work light..……………………………………………………………... 5-19
5.7 Cutting fluids...…………………………………………………………. 5-19
5.8 Elevating the arm..……………………………………………………… 5-20
5.9 Rotate the arm right or leftwards.………………………………………. 5-21
5.10 Rotate the arm to or backwards...………………………………………. 5-22
5.11 Change the spindle speed.………………………………………………. 5-23
5.11.1 For CRDM3040x920 ……………………….………………….………. 5-23
I Speedometer...…………………………………………………………... 5-23
II Change spindle speed...…………………………………………………. 5-24
5.11.2 For CRDM 3040x1100 ….……………………………………………... 5-25
I The speedometer at the time when the pole switch is in high position…. 5-25

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II Change spindle speed…………………………………………………... 5-26
III The speedometer at the time when the pole switch is in low position….. 5-27
Section Content page
5.12 Automatic Feed...……………………………………………………….. 5-28
5.12.1 Automatic feed rate table……………………………………………….. 5-28
5.12.2 Change the feed rate as the following way……………………………... 5-28
5.12.3 Suppose that the work piece is by the machine.………………………... 5-28
5.12.4 How to preset the depth of the power-feed..……………………………. 5-29
I (For CRDM3040x920) ………………….………………….………… 5-29
II (For CRDM 3040x1100)……………………………………………... 5-30
5.13 The spindle……………………………………………………………… 5-31
5.14 Threading.………………………………………………………………. 5-31
5.15 The assembly and disassembly of the work table...…………………….. 5-32
5.16 Cutting fluids for all kinds of material………………………………….. 5-32
CHAPTER 6Adjustment………………………………………………………….. 6-1
6.1 General...………………………………………………………………... 6-1
6.2 The arm clamping lever….……………………………………………... 6-1
6.3 The gap adjustment between the gearbox and the arm rail……………... 6-2
6.3.1 (For CRDM3040x920) …………………….………………….…….. 6-2
6.3.2 (For CRDM 3040x1100) ……………………………………………… 6-3
6.4 Adjust the engagement between the feed trip lever and the clutch……... 6-4
CHAPTER 7 Maintenance………………………………………………………….7-1
7.1 General………………………………………………………………….. 7-1
7.2 Daily Maintenance..…………………………………………………….. 7-1
7.2.1 Clearing...………………………………..……………………………… 7-1
7.2.2 Please clean every parts using a metal brush and a rag, dipped with oil,
to rub them ……………………………………………………………...
7-1
7.2.3 The way to clean iron filings..………………………………………….. 7-2
7.2.4 Lubrication..……. ……………………………………………………… 7-3
7.2.5 Change oil inside of the speed reduction of the arm elevating motor….. 7-4
7.2.6 Chang the oil inside the gearbox...……………………………………… 7-5
7.3 Replace the cutting fluids……………………………………………….. 7-6
7.4 Maintenance and replacement period….……………………………….. 7-7
7.5 Waste disposition..……………………………………………………… 7-7
CHAPTER 8 Troubleshooting…………………………………………………….8-1
8.1 The spindle overloads and the relay jumps...…………………………… 8-1
8.1.1 The cause..………..…………………………………………………….. 8-1

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8.1.2 The solution..………..………………………………………………….. 8-1
8.2 The spindle overloads and the fuse burns out….……………………….. 8-1
Section Content page
8.2.1 The cause……………………………………………………………….. 8-1
8.2.2 The solution.………...………………………………………………….. 8-1
8.3 What if the drill bit get broken？.………………………………………. 8-2
8.4 What if the screw tap get broken?...…………………………………….. 8-2
8.5 How if a person is entangled?..…………………………………………. 8-2
CHAPTER 9 Annex
9.1 Electrical circuit diagram(CRDM 3040x920 CE Standard) ………….9-1
9.2 Electrical circuit diagram(CRDM 3040x1100 CE Standard)…………... 9-2
9.3 Electrical main part list(CRDM 3040x920 CE Standard).……………... 9-3
9.4 Electrical main part list (CRDM 3040x1100 CE Standard)……………. 9-4
9.5 Earth System Diagram(CRDM 3040x920 CE Standard) ……………… 9-5
9.6 Electrical circuit diagram(CRDM 3040x920 Standard)………………….9-6
9.7 Electrical main part list (CRDM 3040x920 Standard) ………………… 9-7
9.8 Electrical circuit diagram(CRDM 3040x1100 Standard)………………. 9-9
9.9 Electrical main part list (CRDM 3040x1100 Standard)………………... 9-10

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CHAPTR 1
Safety Guidelines
1.1 Please follow the below basic safety principles﹕
(1)
Have only sophisticated or experienced personal perform the machine operation or
maintenance.
(2)
Please read and understand the operation manual thoroughly before operation.
(3)
Please place the manual close to the machine for easy access.
(4)
Please have only authorized person keep the keys to the machine.
(5)
All operation and maintenance personnel need to know the location of the emergency
switch, its function and operation.
1.2 Precautions for the transportation and installation.
(1)
Please make sure that the floor is solid enough to support the machine.
(2)
Only one person is allowed to lift and move the machine for safety reason.
(3)
When lifting and moving, Nobody is allowed to be under or near the machine.
(4)
Please wear protective helmet when moving, installing or clearing the machine.
(5)
All levers, which tighten, need to be tightened.
(6)
If the moving object weighs over 25kgs, Please use only proper movement equipment
for it.
(7)
Please make sure that the slings are strong enough to lift the machine or the subjects.
(8)
Please power off before movement and installation. If necessary to power on, please
let other persons know the location of the emergent stop.
(9)
Please put on leather gloves or similar protective equipments when moving,
installing or clearing the machine.

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1.3 Precautions for operation:
(1)
Please don’t remove any protection guard or any safety installation.
(2)
Please don’t remove or alter any location of the limit switches, restraint blocks or
interlocking mechanisms.
(3)
Don’t touch any switch with wet hand.
(4)
Please don’t put any part of your body on the moving parts of the machine or near
to them.
(5)
The operation person have better no long hair, if it is impossible, please have it
coiled in a topknot and wear a safety helmet.
(6)
Please wear no hand ring, watch, pearls or loose clothes. Operation should wear a
safety clothes.
(7)
Please wear no slippery shoes while operating.
(8)
Wearing gloves is needed when loading and unloading material.
(9)
Only one person is allowed to operate the machine.
(10)
While operation, Debris may fly off. So please wear a protective mask to prevent
from being injured.
(11)
Please power off after work.
(12)
Please wear a gauze mask if you are working, using cutting fluids.
(13)
Please don’t use the machine in a explosive environment.
(14)
A risk of being squeezed is composed when the gearbox and the arm are descending
or the spindle is descending to the worktable. (The arm screw moves at a low speed
of 0.8 m/min.)
(15)
Operator should stand in front of the machine. That’s the operation position.
1.4Precautions for checking and maintenance.
(1)
Please power off first before performing maintenance or checking job.
(2)
Only have authorized electric technician carry out maintenance or checking job
when Power-on is needed in it
(3)
Please power off after work.
(4)
Adding or replacing hydraulic oil or lubricant, Please use Tailift recommended oil
type or its equivalent. For details, please refer to the chapter 7.
(5)
Basically, only one person is needed to serve. If more than one person is called for,
Good communications is required.
(6)
Please power off first before getting rid of the iron filings or cleaning the machine.

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1.5 Warning labels and mark on the machine
1.5.1 Warning labels and mark introduction
labels
Description
Please secure the machine with the base
fixing bolts, to prevent from any risk.
台勵福股份有限公司
台品工業股份有限公司
TAI PIN INDUSTRIAL CO., LTD

機型號碼
MODEL NO.
製造日期
MFG.DATE
機台重量
NET WEIGHT
製造號碼
SERIAL NO.
電源供應量
POWER SUPPLY kva
通 訊 地 址 :台 中 縣 大 雅 鄉 員 林 村 神 林 路 1段269號
N O . 2 6 9 S E C . 1 , S H E I N L I N R D . , Y U A N L I N T S U N ,
T A Y A H S I A N G , T A I C H U N G H S I E N , T A I W A N .
TEL:[phone] FAX:[phone]
kg
Model of a machine.
Please watch out the running tools.
Please operators wear a protective glasses
during work.
CE Mark（option）
Oil filler position.
Oil drain outlet position.
Risk of high voltage.

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1.5.2 Warning Labels and mark positions
a. The front view.
b-1. The rear view (For CRDM 3040X920)
台勵福股份有限公司
台品工業股份有限公司
TAI PIN INDUSTRIAL CO., LTD

機型號碼
MODEL NO.
製造日期
MFG.DATE
機台重量
NET WEIGHT
製造號碼
SERIAL NO.
電源供應量
POWER SUPPLY kva
通 訊 地 址 :台 中 縣 大 雅 鄉 員 林 村 神 林 路 1段269號
N O . 2 6 9 S E C . 1 , S H E I N L I N R D . , Y U A N L I N T S U N ,
T A Y A H S I A N G , T A I C H U N G H S I E N , T A I W A N .
TEL:[phone] FAX:[phone]
kg

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b-2.
The rear view (only for CRDM3040x1100)
C. Oil filler position and Oil Drain outlet position
Gearbox