Huvema HU 200-4 DB Service manual

Operating
Instructions and
Parts Manual
Deburring brush
machine
HU 200-4 DB

2
CE-Konformität / Conformité CE
Durch CEPROM S.A. gemäss folgenden Richtlinien geprüft und zertifiziert
-Maschinenrichtlinien 2006/42/EC
-elektromagnetische Verträglichkeit 2014/30/EU
- Niedervolt Direktiven 2014/35/EU
Erklärt hiermit, dass die folgende Maschine: HU 200-4 DB
sofern diese gemäss der beigelegten Bedienungsanleitung gebraucht und gewartet werden, den
Vorschriften betreffend Sicherheit und Gesundheit von Personen, gemäss den oben aufgeführten
Richtlinien der EG entsprechen.
La machine ci-dessous a été contrôlée etcertifiée par Durch CEPROM S.A. J selon les normes
suivantes
-les directives Européennes 2006/42/EC
-compatibilité électromagnétique 2014/30/EU
- Directives basses tension 2014/35/EU
Déclare que les machines sous-mentionnées: HU 200-4 DB
sont, sous condition qu’elles soient utilisées et maintenues selon les instructions du manuel
d’instruction joint, conformes aux préscription sur la santé et la sécurité des personnes, selon les
directives sur la sécurité des machines mentionnées ci-dessus.
** EN ISO 12100, EN 13898, EN 60204-1, EN 61000-6-2, EN 61000-6-4

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Table of Contents
Table of Contents……………………….………………………………………………………3
Warning………………………………………………..………………………………………4~5
Specifications………………………………………………..………………………………......6
Shipping Contents…………………………..…………………………………………………..7
Contents of the Carton…………….…………………………………………………………7
Assembly……………………………………………….………………………………………..7
Assembly………………………………………………………………………………………7
Controls and Indicators…………………………………………………………………………8
Foreword………………………………………………………………………………………8
Warranty………………………………………………………………………………………8
Communication………………………………………………………………………………8
Machine identification………………………………………………………………………8
Use and limitations to use…………………………………………………………………8
Expected machine life………………………………………………………………………8
Machine disposal……………………………………………………………………………8
Operations……………………………………...………………………………..………………9
Control board………………………………..……………………………………..…………9
Execution of the cutting…………………………….………………………..………………9
Setting and Adjustments…………………………………………………………………10~12
Clamps adjustment……………………………….…………………………………………10
Protecting the cutting area…………………………………………………………………10
Adjustment of angle to cutting……………………………………………………………..11
Description of cooling system…………………...…………………………………….…..11
Blade's access protection…………………..........…………………………………..11~12
Assembly of the blade…………………...……………..…………………………………..12
Adjustment of blade's way out speed……………………………………………………..12
Maintenance…..………………………………………………………………………..13
Other Risks………………………………………………………………………………..…13
Troubleshooting……………………………………………………………………14~15
Saw Assembly Drawing (1~3)……………………………….......................................16~18
Saw Assembly Parts……………………………………………………….....................19~21
Wiring Diagram and Parts…………………………………………….................................22
Warranty………………………………………………………………………………..23

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1. Read and understand the entire owner's manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with
all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This band saw is designed and intended for use by properly trained and experienced personnel only.
If you are not familiar with the proper and safe operation of a band saw, do not use until proper
training and knowledge have been obtained.
5. Do not use this band saw for other than its intended use. If used for other purposes, PROMAC,
disclaims any real or implied warranty and holds itself harmless from any injury that may result from
that use.
6. Always wear approved safety glasses/face shields while using this band saw. Everyday eyeglasses
only have impact resistant lenses; they are not safety glasses.
7. Before operating this band saw, remove tie, rings, watches and other jewelry, and roll sleeves up past
the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips
are recommended. Do not wear gloves.
8. Wear ear protectors (plugs or muffs) during extended periods of operation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
Lead from lead based paint.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated area and work with approved safety
equipment, such as face or dust masks that are specifically designed to filter out microscopic
particles.
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
11. Make certain the switch is in the OFF position before connecting the machine to the power supply.
12. Make certain the machine is properly grounded.
13. Make all machine adjustments or maintenance with the machine unplugged from the power source.
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately.
16. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended
function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting
and any other conditions that may affect its operation. A guard or other part that is damaged should
be properly repaired or replaced.

5
17. Provide for adequate space surrounding work area and non-glare, overhead lighting.
18. Keep the floor around the machine clean and free of scrap material, oil and grease.
19. Keep visitors a safe distance from the work area. Keep children away.
20. Make your workshop child proof with padlocks, master switches or by removing starter keys.
21. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are
careless acts that can result in serious injury.
22. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other
moving parts. Do not overreach or use excessive force to perform any machine operation.
23. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for
which it was not designed. The right tool will do the job better and safer.
24. Use recommended accessories; improper accessories may be hazardous.
25. Maintain tools with care. Keep blades sharp and clean for the best and safest performance. Follow
instructions for lubricating and changing accessories.
26. Make sure the work piece is securely clamped in the vise. Never use your hand to hold the work
piece.
27. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do
not use your hands.
28. Do not stand on the machine. Serious injury could occur if the machine tips over.
29. Never leave the machine running unattended. Turn the power off and do not leave the machine until
the blade comes to a complete stop.
30. Remove loose items and unnecessary work pieces from the area before starting the machine.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly
even death.
- - SAVE THESE INSTRUCTIONS - -

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B
r
ush Cover
Specifications
Model...........................................................................................................................................HU 200-4 DB
Stock Number .............................................................................................................................HU 200-4 DB
Max. Material Dimensions (mm) ........................................................................................................90 x 90
Brush Size (mm) ....................................................................................................................200 x 45 X 50.8
Running Speeds (RPM)..........................................................................................................................2850
Motor....................................................................................................................................1 kW, 400V, 3Ph
Machine Dimension (mm).................................................................................................... 370 x 310 x 370
Machine Package (mm)........................................................................................................ 390 x 310 x 390
Net Weight (kg.)..........................................................................................................................................25
Control Board
Fig 1
Motor
Motor S
p
eed select
Blade Cover
Stand
A
d
j
ustable Material Su
pp
ort for U
p
/ Down

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Shipping Contents
Contents of the Carton
1 Machine body (Fig 2) x 1
2 Fence A (Fig 3) x1
3 Screw C (Fig 3) x2
4 Material support down part D (Fig 3) x1
5 Material support UP part B (Fig 3) x1
6 Operating Instructions/Parts List
(not shown)
A
B
C
D
Fig 2
Fig 3

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Assembly
1 Assemble the Material support down
part D (Fig 3 ) as Fig 4 shown
2 Assemble the Material support Up
part B (Fig 3 ) as Fig 4 shown
3 Assemble the Fence A (Fig 3 ) as Fig
4 shown
Fig 4

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Controls and Indicators
Keep this manual in a good state and
available at a close distance from the
machine.
Foreword
For the preparation of this manual, we
have considered all operations referring
to normal use and regular maintenance
of the machine. Therefore, for correct
and optimal use of the machine, it is
necessary to carefully follow the
instructions described herein. The use
of the machine should be entrusted only
to authorized and skilled personnel.
Attention: It is recommended not to
carry out any repair or intervention
unless not indicated. All operations
requiring the disassembly of machine
parts should be entrusted to specialized
technical personnel.
Warranty
The machine is guaranteed for a period
of 12 months starting from the date of
the purchase invoice. It consists of a
free of charge replacement of all
mechanical parts showing material or
manufacturing defects.
All electric and electronic components
are excluded from this warranty. The
warranty does not cover breakages or
defects arising out of external factors,
maintenance mistakes or other causes,
improper use of the machine, use of the
machine overloaded, normal wear,
assembly mistakes which we may not
be held responsible for. Replacements
are shipped ex our factory. The machine
must be returned on a free port basis,
even when covered by the warranty.
Communication
For any written or verbal communication
with the Dealer or with the Firm about
the machine, it is necessary to supply
the following information:
Machine model
Serial number
Voltage and frequency of the
machine
Name of the dealer from which the
machine was purchased.
Description of the defect found, if any
description of the type of operation
carried out working hours per day.
Machine identification
The machine model is identified by a
plate situated at the front of the base,
showing the following data:
Serial number
Year of manufacture
Manufacturer’s name
Use and limitations to use
The machine is for professional use and
has been designed and conceived for
cutting wooden semi-finished materials
and their sub-products and, with suitable
adaptations (a suitable blade and a
“vise” accessory plastic materials (PVC)
or light alloys (aluminum).The protection
rating of the electrical installation is IP
54. Only the user may be held
responsible for any damage arising out
of a different use of the machine other
than that indicates.
Attention:
1. In particular, the machine is not
suitable for cutting ferrous materials.
2. The machine cannot be used in
explosive environments.
Expected machine life
The expected life of the machine under
conditions of normal use and regular
maintenance is to be considered of at
least 5 years.
Machine disposal
When the machine is no longer
operative, it can be disposed of by
means of a standard disposal center for
industrial wastes, as it is classified as
standard solid waste material.

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Operations
Control board (Fig. 6)
E Start Motor Switch
F Stop Motor Switch
G Selector Motor Speed
H E-Stop
Execution of the deburring
1. Press the motor start switch E (Fig.4).
2. Select the motor speed G (Fig.4)
3. Put the material into the position I
(Fig.5)
4. Turn the material , and pull out
5. Turn off the engine by pressing the
button F (Fig 4 ).
Fig 4
E
F
G
H
I Fig 5

11
Setting and Adjustment
Support adjustment
Adjust the support plate J ( Fig 6 ) to
near the brush as close as possible
Protect Cover adjustment
Adjust the cover K (Fig 6) to against the
chips .
Brush's access protection
To enter the brush , operate as follows:
1. Check that Stop Motor Switch F
(Fig.4) is off.
2. Disassembly the plug
3. Disassembly screw L (Fig.7) then
take out the cover M (Fig.7)
4. Pull a shaft or hex-wrench O (Fig 9 )
to stop the hole N (Fig 8)
5. use the wrench P (Fig 9) to take out
the screw S ( Fig11)
Fig 6
J
Fig 7
L
M
N
K
Fig 8

12
Q
Fig 10
Assembly of the brush
For the assembly of brush operate by
press it into the shaft Q (Fig 10 )
Assemble the motor shaft cover R
(Fig 11) on .
Use the screw S (Fig 11) to lock the
cover
Insert Hex-Wrench O (Fig.9) in the hole
N (Fig 8) situated on the top of the
motor spindle. And lock well the screw
Put the steel cover M (Fig 7) back
Lock well the screw L (Fig 7)
R
S Fig 11
Fig 9
P
O
Fig 8

13
Maintenance
Maintenance must be carried out by
qualified staff. The various operations
for the ordinary and extra ordinary
maintenance are indicated in the last
pages of this manual.
It is compulsory to switch off the general
electrical equipment, when it is
necessary to adjust the machine or to
disassemble any protection, by pointing
out such operation through a clearly
visible placard.
An important security factor is the
cleaning of the machine, of the working
tables, of the floor and the surrounding
places.
It is very useful to read carefully through
this manual before starting the machine:
1. In this way you will realize that the
machine has been concerned to
offer the best performances together
with the highest security.
2. Encumbering and mobile objects,
which could come into contact with
the moving organs, are very
dangerous.
3. A certain risk factor, which is
eliminable with a good technique and
with a constant.
4. Attention by your side, exists in every
work.
5. Before starting the machine, make
sure that there are no other people
carrying at maintenance operations.
OTHER RISKS
In spite of the adopted security
directions, some other risks could
remain.
1. Electrical cabinet. The grid-feeding
voltage persists, so pay attention
every time you enter it.
2. Due to high R.P.M of the blade,
although precautions (like the
polycarbonate guard) are adopted,
those could be rejected if wrongly
fitted therefore pay attention while
fitting the brush

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Troubleshooting
Spindle motor will not
turn
Electrical power supply Check: the cables, plug and socket. Also check
that the motor connections are in place.
Transformer Check that the voltages are present both on the
input and output. Otherwise replace.
Contactor
Check that the phases in it are present both on
the input and output, that it is not jammed, that it
closes when powered and that it is not causing
short circuits. Change if any of these problems
are found.
Thermal relay
Make sure it is closed, i.e. check that the phases
are present in input and output that it is not
causing short circuits and responds when the
reset coil is closed. If it has tripped to protect the
motor, check the amperage setting, reset, and
check the motor. Chan
g
e if necessar
y
.
Motor
Check that it has not burnt out, that it turns freely
and that there is no moisture in the connection
terminal board box. The winding can be rewound
or replaced.

15
Assembly Drawing

16
HU 200-4 DB PART LIST
No Description No Description
1 Screws Handle M6*12 12 Key
2 Washer M6*16*1.5 13 Screws M4*10
3 Adjust seat-01 14 Screws Handle M5*10
4 Adjust seat-02 15 Acrylic Blinkers
5 Screws M5*10 16 Screws Handle M5*10
6 brush protect cover 17 Electronic box set
7 Screws M16*30 18 Motor
8 Shaft Cover 19 Bearing cover
9 Brush 20 Screws M5*12
10 Screws M6*16 21 Screws M5*10
11 brush connect shaft 22 dust collector connect tube

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Assembly Parts
Wiring Diagram and Parts
ReferenceMODELNODESCRIPTION
2KM1S‐P09‐S/AC24Velectromagneticswitchformotor
AC‐600VAZ1=1TH=20ACE
2QM1KEDUZH‐HC‐4speedcontrolswitch
25/16A250V‐7.5HP400V‐3HPCE
2HL1RENYR9PDNVOlightformotorstart
BA9S2WMAX24VMAXCE
2TC1Transformer400V/24V/10AV
2SB1APAUSPICIOUSITH10A‐Ui600V
120V/6A/240V/3ACE
2SB2RENYR9C01VNMotorstopswitch
AC15‐DC13ITH10A‐Ui600VCE
2SB3RENYR9C10VNmotorstartswitch
AC15‐DC13ITH10A‐Ui600VCE

18

Our products are frequently updated and improved. Minor changes may not yet be incorporated in this manual.
Always state the year of build, type and serial number of the machine in correspondence.
Manufacturer and importer assume no responsibility for defects which result from not reading the manual carefully
or wrong use of the machine. No rights can be derived from this manual.
All rights reserved. No part of this booklet may be reproduced in any form, by print, photoprint, microfilm or any
other means without written permission from the publisher.
© Huberts bv, Kennedylaan 14, Veghel, the Netherlands. Internet: www.huvema.nl

2018 V1