Hydralok HS1 User manual

USER MANUAL
Hand Skiver
HS1

2
CONTENTS
WARRANTY CONDITIONS.................................................................................................3
SAFETY REGULATIONS....................................................................................................4
TECHNICAL / DIMENSIONAL DATA ..................................................................................5
HANDLING / TRANSPORT.................................................................................................5
PRELIMINARY CHECKS.....................................................................................................5
LIGHTING............................................................................................................................5
ROUTINE MAINTENANCE..................................................................................................5
DESCRIPTION OF THE MACHINE.....................................................................................6
OPERATING INSTRUCTIONS............................................................................................6
EXTERNAL SKIVING. .........................................................................................................6
INTERNAL SKIVING............................................................................................................8
SPARE PARTS....................................................................................................................9

3
WARRANTY CONDITIONS
1. Note that all machines undergo strict testing before shipment.
2. All machines are warranted against any defects for a period of 12 MONTHS starting
from the date of delivery to the customer. The company reserves the right to require
a copy of the sales invoice.
3. We must verify defects. Therefore, each defective item must be returned to our
address with SHIPPING CHARGES PREPAID. We will return the item with
CARRIAGE FORWARD. ANY DELIVERIES TO OUR COMPANY WITH
CARRIAGE FORWARD WILL BE SENT BACK TO THE SENDER.
4. This warranty covers replacement and repair of any component found to be
defective.
5. Replacements and repairs completed under this warranty cannot extend its 12
months validity.
6. This warranty does not cover any damages caused by deterioration from use.
7. This warranty is not valid for damage resulting from incorrect operation or use not in
compliance with the machine instructions.
8. This warranty is not valid in case of unauthorised machine modification.
9. This Instruction Manual is also to be considered as a warranty certificate, with
validity commencing from the date indicated on the freight bill.
GENERAL SALES TERMS AND CONDITIONS
For general sales terms and conditions, always refer to the catalogue Technical data -
General sales terms and conditions, page 59.

4
SAFETY REGULATIONS
Always work in safe conditions and with the necessary space around the machine. Ensure
that the machine is placed on a stable and appropriate working surface.
1. DO NOT USE the equipment before reading the user manual.
2. CAUTION! If improperly used, the equipment may be dangerous and may cause
injury. Do not touch any moving parts.
3. CAUTION! It is absolutely essential that all working operations are carried out by
one operator only
4. This manual must be provided for the machine operator. Ensure that the operator is
aware of his/her responsibilities.
5. Guards must never be removed or tampered with.
6. (Where applicable) A fully trained and competent electrician must connect the
machine to the appropriate electricity supply.
7. Always wear protective gloves, safety glasses and appropriate clothing.
8. (Where applicable) Disconnect the power supply before removing any covers, or
attempting any maintenance of the machine
9. Only original spare parts can be used in the maintenance of the machine.

5
TECHNICAL / DIMENSIONAL DATA
TECHNICAL / DIMENSIONAL DATA
HS1
External skiving capacity
1/4” - 2”
Internal skiving capacity
5/8” - 2”
Blade material
HSS
Dimensions [mm]
520x65x220
Net weight [kg]
8
HANDLING / TRANSPORT
The machine will be shipped inside a cardboard box, wrapped in film and protections.
PRELIMINARY CHECKS
To operate the Hand Skiver, the unit must be held in a vice.
LIGHTING
The equipment does not have its own lighting and so it must be used in a suitably
illuminated area.
ROUTINE MAINTENANCE
Ensure that moving parts are always lightly greased.

6
DESCRIPTION OF THE MACHINE
Internal/external skiving capacity of hoses up to 2”.
OPERATING INSTRUCTIONS
To operate the Hand Skiver, the unit must be held in a vice.
EXTERNAL SKIVING.
Position the Tool Post in the forward position for large hoses and the rear position for
smaller hose sizes.
Select the correct mandrel to suit the size of hose to be skived and insert it into the head
unit. Position the mandrel as indicated to give the required length of skive, and lock into
position with the screw.
Place the hose onto the end of the mandrel and lower the tool to the position of the outside
of the wire spirals, visible at the end of the hose. Clamp the tool in position.
Holding the hose lightly against the tool, rotate the handle in a clockwise direction ie. top
going and skive a short length of hose. Check the skive diameter and adjust the tool as
required.
Complete the skive by rotating the handle in a clockwise direction while feeding the hose
at a steady rate onto the tool. When the end of the hose reaches the shoulder of the
mandrel the correct skive length should be achieved. Remove the hose and check the
skive dimensions.

7

8
INTERNAL SKIVING
Remove the tool post and external mandrel from the head unit.
Select the correct internal skive tool to suit the hose size.
Fit the internal skive tool into the head unit.
Place the hose onto the mandrel and hold lightly against the tool. Adjust the tool using the
jacking screw until it is inline with the inside of the wire spirals visible at the end of the
hose and clamp the tool in position.
Holding the hose lightly against the tool rotate the handle in a counter clockwise direction
ie. top coming and skive a short length of bore.
Check the skive diameter and adjust the tool as required.
Set the length adjusting stop as indicated.
Replace the hose and complete the skive. Check the skive dimensions.

9
SPARE PARTS
External Skiving
REPLACEMENT CUTTING TOOLS
TOOL
PART NO.
HSS Blade
HS10015
REPLACEMENT MANDRELS
MANDREL SIZE Ø
MANDREL
1/4”
HS1-PE04
3/8”
HS1-PE06
1/2”
HS1-PE08
5/8”
HS1-PE10
3/4”
HS1-PE12
1”
HS1-PE16
1 ¼”
HS1-PE20
1 ½”
HS1-PE24
2”
HS1-PE32
Internal Skiving
MANDREL SIZE Ø
SKIVING KIT(*)
MANDREL
INT. BLADE
COLLAR
1/2"
HS1-PI08
HS10047
HS10048
HS10044
5/8”
HS1-PI10
HS10034
HS10035
HS10038
3/4”
HS1-PI12
HS10033
HS10035
HS10039
1”
HS1-PI16
HS10032
HS10036
HS10040
1 ¼”
HS1-PI20
HS10031
HS10036
HS10041
1 ½”
HS1-PI24
HS10030
HS10037
HS10042
2”
HS1-PI32
HS10029
HS10037
HS10043
(*) Complete kit, with all parts included.