Hydro systems 113228R User manual

Operating Manual•Mode D'Emploi
Bediehnungs Handbuch •Manual de Operación
Manual de operação • Manuale d'uso
Fluid Flow Range:
Débit d'eau:
Durchussmenge:
Caudal de trabajo:
Vazão Operativa:
Velocità di usso:
0.04 gpm to 20 gpm
0,15 l/mn to 76 l/mn
Injection Range
Dosage:
Dosierung:
Dosicación:
Injeção:
Dosaggio:
0.025% to 10%
1:4000 to 1:10
Operating Pressure:
Pression:
Druck:
Presión operativa:
Pressão operativa:
Pressione operativa:
5 to 100* psi
0,34 to 6,9 bar
*Specications vary by model.
*Les données techniques varient
selon les modèles.
* Technische Daten sind je nach
Modell unterschiedlich.
* Características técnicas varían
según modelo.
* Características técnicas variam
conforme o modelo.
* Le speciche variano a seconda
del modello.
Model 0.3%
Model 0.3% PAA
Model 2.5%
Model 2.5 % WSP
Model 5%
Model 10%
20

English: 2
Quick Start Up
Démarrage Rapide
Schnell Antrieb
A
A
2
51
Puesta en marcha rápida
Inicialização rápida
Part # 013825 Rev. G
↓
B
C
A
B
C
A
→

English
English: 3
English....................................................3-21
Français................................................22-32
Deutsch.................................................33-43
Español.................................................44-54
Português.............................................55-65
Italiano..................................................66-83
North America &
Global Headquarters:
Hydro Systems Company
3798 Round Bottom Road
Cincinnati, OH 45244
Phone: [phone]
Fax: [phone]
Toll Free: 800-543-7184
Europe, Middle East,
Africa, & India
Hydro Systems Europe
Unit 3, The Sterling Centre,
Eastern Road
Bracknell, Berkshire
RG12 2PW
Europe
Phone: [phone]
Fax: [phone]
Asia Pacic:
Hydro Systems Asia Pacic
Unit A
1 Kelham Place
Glendenning, NSW 2761
Australia
Phone: [phone]
Fax: [phone]
South America:
Hydro Systems South America
Rua Mogiana, 172,
Chacarras Reunidas,
Sao Jose Dos Campos,
Brasil
Phone: [phone]
Fax: [phone]
Hydro Systems Company Ofces:

English: 4
Installed directly in the uid supply line, the injector operates without electricity, using uid (water)
pressure as the power source. The uid drives the injector, which pulls the required percentage of
concentrate directly from the chemical solution container. Inside the Hydro Systems patented mixing
chamber, the concentrate is mixed with the uid, and the uid pressure forces the mixed solution
downstream. The amount of concentrate will be directly proportional to the volume of uid entering
the injector, regardless of variations in ow or pressure.
Fluid ow drives
motor piston.
Chemical does not
come in contact
with the motor.
Chemical is mixed
in the patented
mixing chamber.
Blended solution
Intake from chemical
container
Operating Principle
Accurate and Reliable
→
→
→
→
→
*MiniDos model shown, example only.
SuperDos 20 is not equipped with on/
off lever.

English
English: 5
This document does not form a contractual engagement on the part of Hydro Systems and is for
information only. Hydro Systems reserves the right to alter product specications or appearance without prior notice.
For Your Records
The serial number of your Hydro Systems injector is located
on the injector body. Please record this number in the space
below and reference it when calling your distributor or Hydro
Systems for information, parts and service.
Serial #..............................................................................
Date Purchased ................................................................
Please read this manual carefully before putting the Hydro Systems injector into operation.
This booklet has the information you will need for the use and care of your new Hydro Systems
injector. If you have any further questions about your injector, the warranty, routine maintenance or
proper usage, please contact your nearest distributor or Hydro Systems customer service.
These models are designed to inject liquid concentrate or soluble powder that are recommended
and approved for injection into uid systems.
lt is the responsibility of the operator to determine the correct dosage settings of the unit using the
chemical manufacturers’ recommendation for dispensing their product, and to assure that proper
dosage is being maintained.
Maintenance and Warranty
Hydro Systems offers a three year limited warranty from the original date of purchase for
manufacturing or materials defects only. With proper use and care, your injector should provide you
long-term performance. Please review the complete warranty information on page 21.
English
Contents
Operating Principle ......................................................................................................................4
Package Contents ........................................................................................................................6
Specications ..............................................................................................................................6
Safety Precautions .......................................................................................................................7
Warranty Compliance ...................................................................................................................7
General Tips ................................................................................................................................7
Operations ...................................................................................................................................8
Installation and Start-up ..............................................................................................................9
Suggested Installation Diagram ...................................................................................................9
Maintenance .............................................................................................................................10
Remote Injecting ........................................................................................................................10
Routine Maintenance Instructions .............................................................................................. 11
0.3%, 2.5%, 5% ........................................................................................................................11
Routine Maintenance Instructions - 10% ....................................................................................12
Troubleshooting .........................................................................................................................13
Injector Repair Parts .................................................................................................................14
Lower end & wear parts kits 0.3% PAA(Rotating): .......................................................................15
Lower end & wear parts kits 0.3% (Rotating): ............................................................................16
Lower end injector & wear parts kits 2.5%: ................................................................................ 17
Lower end injector & wear parts kits 2.5% WSP: ........................................................................18
Lower end injector & wear parts kits 5%: ...................................................................................19
Lower end injector & wear parts kits 10%: .................................................................................20
Warranty ....................................................................................................................................21

English: 6
Specications
Package Contents
2.5% WSP
194022
44
2.5%
010044
10% 011849M
0.3% 003067
2.5% 011017
5% 011018
25 5% 011025
0.3% 010025
2.5% 010025
27
212005VH (black)
17
44
5%
194309
194909
10%
56 194006
57 194016
44
194017
58
14
212007V on the 10%
212005V on the 2.5% & 5%
51
0.3%
011803
44
95 195950
Injector (not shown) Mounting Bracket
Dosage Piston Mounting Nuts and Bolts
O-ring Filter
Manual (not shown) Suction Tube
Lower End Wrench (0.3% only)
The injector is packaged
with the following items:
Housing Proprietary Engineered
Composite Material
Dosing Accuracy +/- 10% of ratio
Repeatability +/- 3% of ratio
Pressure Loss Available upon request
Maximum Temp. 100ºF (38ºC)
Minimum Temp. 34ºF (1ºC)
Maximum vertical suction
of concentrate
13 Feet (3.6 Meter)
Maximum horizontal
suction of concentrate
49 Feet (15 Meter)
Self-Priming Yes
Seal Material Available:
*Contact your representative for
specic chemical information
Aas
Viton
EPDM
FFKM
Teon Coated
Maximum Viscosity 1,500 cP (Ex. Honey)
Recommended
Accessories
140 mesh (104 micron)
lter, check valve, pressure
regulator, ow restrictor.
Certied ISO 9001:2008 QMS
for the Hydro Systems Brand
Model NPT BSP
0.3% Rotating 113228R 113728R
0.3% PAA Rotating 113228RK 113728RK
2.5% 113205 113705
2.5% WSP 113205WSP 113705WSP
5% 113206 113706
10% 113207 113707
10% Remote
Injection
113232 113233
SuperDos 20 gpm (100 max. psi)
Model 0.3% 0.025% - 0.30% (1:4000 - 1:333)
Model 2.5% 0.20% - 2.5% (1:500 - 1:40)
Model 5%** 0.4% - 5% (1:250 - 1:20)
Model 10%* 2% - 10% (1:50 - 1:10)
Flow Rate: 0.04 - 20 gpm (0,15 - 76 l/mn)
Operating Pressure: 5 - 100 psi** (0,34 - 6,9 bar)
Pipe Coupling: 1” NPT/BSP
* 10% model maximum operating pressure is
65psi (4,5 bar)
**5% with remote injection kit maximum
operating pressure is 60 psi (4bar).

English
English: 7
Remove Red Caps Prior to Installation
Your injector is 100% factory tested before delivery and
may contain a small amount of water. The three red
plastic caps are tted after testing to ensure cleanliness
of the injector.
Before Applying Aggressive Chemicals
Please consult your distributor, chemical manufacturer
or contact Hydro Systems's customer service to conrm
compatibility with your injector. Always wear proper safety
protection as recommended by chemical supplier.
Label all Fluid Lines, Valves and Connections
If the solution that is being injected is not suitable for
drinking, all uid lines should be labeled:
Warning not for human consumption!
Monitor Outlet Flow
It is the user's responsibility to monitor the output of
chemical injected.
A Filter is Recommended and Required
Install a lter of 140 mesh (104 micron) or ner
depending on your uid quality to prolong the working
life of the injector and for the warranty to be valid. A
lter is imperative since most uid contains impurities or
particles, especially if the uid source comes from a well,
pond or lake.
General Tips
For A Long Service Life
Start with clean uid by using an inline lter to reduce
impurities. Keep the solution container covered and
clean. Keep the suction tube lter 2" (5 cm) from
the bottom of the container. Perform maintenance
procedures as recommended (see Maintenance page 10).
Liquid Concentrate, Soluble Product, Soluble and
Wettable Powder use
Ensure that the chemical, when mixing with water, is
thoroughly mixed and or completely dissolved before
using injector. For soluble and wettable powder injection,
it is recommended to use a Hydro Systems WSP injector
or install a WSPL lower end conversion kit to an existing
Hydro Systems dosage piston model injector.
!
Please read this instruction manual thoroughly.
Following the procedures, will increase the life of your injector.
Warning, Please read precautions thoroughly before operation. Must meet all applicable
local codes and regulations.
Avoid a Potentially Hazardous Chemical Accident
Select a safe location. Chemical container should be
kept away from children and/or high usage areas and
the location must also not be susceptible to freezing
temperatures.
Avoid Solution Contamination
Use only clean FILTERED uid. Do not allow contaminants
to enter the solution container. They can be pumped into
the uid line and may cause the spread of disease. Dirt,
debris and other contaminants in the solution container
may cause excessive wear to the unit.
Fluid Temperature
Min: 34°F (1°C) Max: 100°F (38°C)
Maximum Fluid Pressure
0.3%, 2.5%, 5% - 100 psi (6,9 bar)
10% - 65 psi ( 4,5 bar)
5% model with remote injection kit has maximum operating
pressure of 60 psi (4 bar).
Install a pressure regulator and/or pressure relief valve to
ensure operating pressure does not exceed the maximum
specication.
Before Removing An Injector From The System
Release uid pressure. While the system is in operation, turn
off the incoming uid valve. Leave the out going valve open
this will relieve the pressure at the injector and all parts of
the system after the injector. Injector is now safe to remove.
Safety Precautions
Warranty Compliance
Keep From Extreme Temperature
Protect the injector from freezing temperatures or excessive heat.
Rinse Injector After Each Use
Additive allowed to remain in injector can dry out, foul
or damage the lower end at the next start-up (see
Maintenance page 10).
Injector Not in Use for an Extended Period
If the injector has not been stored properly deposits may have
dried onto the motor (see Maintenance page 10). Before
operation, soak entire unit into room temperature water
approx. 72°F (22°C) for an eight hour period.

English: 8
Operations
Clicking Sound is Normal
Fluid owing through the injector will automatically cause
the injector to “click” and inject a set amount of solution
into the uid line. The higher the ow rate the more
frequent the "clicking". The injector is designed to inject
solution proportionally (at the same set ratio) regardless
of uid ow.
Service Fluid Flow
Fluid ow and pressure must be within the established
specications (see Specication on page 6) for your
model.
Change Feed (Injection) Rate
The feed rate on the injector is adjustable EVEN WHILE
OPERATING AND UNDER PRESSURE. To change feed
rate see (Fig. 1 and Fig. 2). Do not remove #79 when
injector is under pressure.
SuperDos 20 0.3%, 2.5% 5%
1. Remove Upper Interlock Pin (#65) (Fig. 1).
2. Rotate Ratio Adjuster Sleeve (#61) up or down to the
desired setting (Fig. 2). Use the top of the Ratio Adjuster
Sleeve to line up with the desired feed rate on the
setting (Fig. 2a).
3. Re-insert Upper Interlock Pin (#65). Clip must be
parallel with settings to be able to re-insert.
SuperDos 20 10%
1. Remove Ratio Locking Pin (#79) (Fig 1a.).
2. Rotate Outer Cylinder (#7) up or down to the desired
setting (Fig. 2b). Use the bottom of the Ratio Adjuster to
line up with the desired feed rate setting (Fig 2c)
NOTE: Do not screw Ratio Adjuster Sleeve below lowest
setting line. Measure outlet uid to assure desired feed
rate is being delivered.
Fig. 1
Fig. 2
Fig. 3
A
Typical wall
mounting
Fig. 2a
A
A
#61
#65
B
C
A
B
C
A
#79
Fig. 2b
#7
Fig. 1a
Fig. 2c
#79

English
English: 9
Fluid Filter (Required)
Install a lter of 140 mesh (104 micron) or ner depending
on your uid quality to prolong the working life of the injector
and for the warranty to be valid. Hydro Systems recommends a
Twist II Clean® lter that can be ordered with your injector.
Mounting Injector
Securely fasten your injector to a solid object such as a wall or in
a cold uid line. Note arrow on injector indicates uid ow.
Backow Preventor (Recommended)
Install one that meets local code requirements.
Pressure Safety Release Device (Recommended)
Prevents pressure from exceeding specications of the unit.
Bypass Valve Set-up (Recommended)
Allows the injector to be taken off-line for maintenance
or storage when not in use.
Fluid-Hammer Arrester (Recommended)
Prevents uid-hammer damage to the injector when operating
quick closing solenoid, pneumatic or hand-operated ball valves
on the uid system.
Anti-Siphon Valve (Optional)
To prevent solution from being siphoned out (from the solution
container) into the feed lines when the upstream valve is shut off.
The anti-siphon valve must be installed on the downstream outlet.
Additional Siphoning Prevention
Place solution container on a level below the injector suction tube
tting. Using the inlet side as a shut-off valve could cause full
strength solution to siphon into the feed line.
Solution Container
Use any size container. A lid or cover is recommended. To connect
your solution container, gently push the end of the suction tube
onto the bottom of the suction tube tting assembly.
Place the lter into the solution container at least 2" (5cm) from
the bottom and ll with at least 2" (5cm) of chemical solution.
Never Use Petroleum Based Lubricants
The injector is shipped with a thin coat of silicone around the
seals for ease-of-assembly. Petroleum based lubricants such as
Vaseline©, baby oil, WD40©, or motor oil on the O-rings or any part
of the injector should never be used as this can cause particles to
adhere and clog or damage the injector.
Check System for Leaks and Start-Up Procedures
Open the bypass valve (A), close inlet valve (B) and outlet
valve (C) to prevent uid ow into the injector. SLOWLY
turn on the main uid line. Run uid ows between 5 -12
gpm (11-45 l/m) through the plumbing system. Turn on all of the
valves located downstream from your injector to release trapped
air. SLOWLY turn on the inlet valve (B). Open the outlet valve (C)
and close valve (A). As uid travels through the injector, you will
hear a “clicking” sound. Check for leaks and correct if necessary.
COVERED CONTAINER
INLET FILTER
INLET VALVE
(RECOMMENDED)
BYPASS VALVE
(RECOMMENDED)
OUTLET VALVE
(RECOMMENDED)
SUCTION TUBE
SOLUTION FILTER
50 MM
2" REQUIRED
(A)
(B) (C)
FLOW INDICATOR
BACK FLOW
PREVENTORBYPASS
DIRECTION OF FLOW
140 MESH / 104 MICRON
(MINIMUM REQUIRED)
FLOW CONTROL
VALVE @ OUTLET
ANTI-SIPHON
VALVE
(OPTIONAL)
(OPTIONAL)
FLUID HAMMER
ARRESTER
PRESSURE
REGULATOR
(RECOMMENDED)
(RECOMMENDED)
PRESSURE
GAUGE
(OPTIONAL)
(OPTIONAL)
FILL
VALVE
(OPTIONAL)
6" minimum
152.4 mm
PRESSURE SAFETY
DEVICE
(RECOMMENDED)
Installation and Start-up
Fig. 4
Refer to Fig. 3 and Fig. 4
Suggested Installation Diagram
!

English: 10
Remote Injecting
RINSE INJECTOR AFTER EACH USE
Additive allowed to remain in injector can dry, foul or
damage the lower end at the next start-up. Place suction
tube into a 1 qt. (0.95 liters) or more container of fresh
ltered water. Flow fresh water through the injector by
operating until container is empty. This procedure is not
needed for continuous operation.
CLEAN SOLUTION CONTAINER
Keep covered to prevent dirt, debris from entering the
container. Rinse container thoroughly and often. Do not
mix chemicals together that might react and cause a
precipitate. Use FILTERED uid when lling container.
CLEAN SUCTION TUBE FILTER SCREEN
Inspect each time new solution is added. Clean lter
screen (#27) and suction tube (#25) as necessary by
rinsing in fresh water. Replace if necessary. Keep lter
screen off bottom of solution container to prevent dirt
and precipitate from clogging lter.
CLEAN INLET FILTER
Clean or replace inlet lter as required to increase the life
of the unit as well as reduce pressure loss.
BYPASS INJECTOR
When not in use place the injector in bypass mode by
using the three valve bypass.
STORAGE
For extended storage, rinse injector (see "Rinse Injector
After Each Use") and place underwater in a container.
Apply monthly, <0.1 oz. (29 ml) of chlorine bleach to
avoid algae growth. KEEP FROM FREEZING.
Maintenance
Remote Injector Kit (not included)
Is recommended for the following:
Single Injector:
To prevent mineral buildup within the body of the unit.
Use when injecting chemicals that cause minerals to
precipitate from uid (see Fig. 5)
NOTE: when mixing more than one chemical, always refer
to your chemical manufacturer information guide for
proper application. Contact your local distributor or Hydro
Systems customer service for information or to order.
Remote Injector
Kit shown on a
single injector.
Fig. 5
Perform these maintenance
procedures to extend the life of your unit.
Every 3 - 6
Months
Every 6 - 12
months
Replace as
necessary
1. Clean seal areas (#13).
2. Check #17 O-ring,
#68 Cylinder, clean
and/or replace as
necessary.
1. Replace #17 O-ring
and #51 Dosage Piston
Shaft Assembly.
2. Clean and/or replace
#13 Check Poppet, #11
Suction Tube Fitting.
1. #68 Cylinder
2. #51 Shaft
Assembly
Refer to page 15 & 16
SuperDos 20 (0.3%) Model (Including PAA)
Every 3 - 6
Months
Every 6 - 12
months
Replace as
necessary
1. Clean seal areas
(#14 & #13, #44 -
WSP).
2. Check #17 O-ring,
#7 Cylinder, clean
and/or replace as
necessary.
1. Replace #17 O-ring
and #44 Dosage Piston/
gasket (WSP model).
2. Clean & inspect #13
Check Poppet , #11
Suction Tube Fitting.
1. #7 Cylinder
2. #14 (#44 - WSP)
O-ring
Refer to page 17, 18 & 19
SuperDos 20 (2.5% & 2.5% WSP), (5%) Models
Reference numbers refer to Pages 14 - 20
Kit Part Numbers
012705
Every 3 - 6 Months Every 6 - 12
months
Replace as
necessary
1. Clean seal areas (#14).
2. Check #17 O-ring, #7
Cylinder, clean and/or
replace as necessary.
1. Replace #17 O-ring
and #44 Dosage Piston.
Clean and/or replace.
2. Replace #60 hose kit.
1. #7 Cylinder
2. #14 O-ring
Refer to page 20
SuperDos 20 (10%) Models
10% Models
0.3%, 2.5% & 5%
Models

English
English: 11
Routine Maintenance Instructions
0.3%, 2.5%, 5%
Step 1.
Unscrew LOWER END
CYLINDER ASSEMBLY from
body. Remove LOWER END
CYLINDER ASSEMBLY
Step 3.
Pry the #15 SEAL RETAINER from
the injector. Pry #17 O-RING from
the unit. NOTE: O-ring may still be
seated at the base of the unit.
Step 2.
Rotate #51 SHAFT 90º and pull
from body.
Step 4. For 2.5% & 5%
Replace #44 DOSAGE PISTON
ared-end up and #14 O-RING.
Step 6.
Reinsert #15 SEAL RETAINER
and #17 O-RING onto # 51
SHAFT ASSEMBLY.
Step 7.
Reinsert #51 SHAFT ASSEMBLY into
body and rotate 90º to lock. Conrm
the shaft is locked in by gently
tugging on the shaft. Shaft should
remain inserted.
Step 8.
Screw LOWER END CYLINDER
ASSEMBLY onto body. Ensure
#16 GASKET is seated on the top
of cylinder assembly.
Step 5a. For 0.3%.
Replace LOWER SHAFT ASSEMBLY
#51 into upper shaft.
↓↓
Step 5. For 2.5% WSP
Pinch and pull #44 DOSAGE
GASKET over the retainer lip. Slide
off the #51 SHAFT ASSEMBLY.
↓

English: 12
Routine Maintenance Instructions - 10%
Step 1.
Unscrew LOWER END
ASSEMBLY from body.
Step 2.
Remove LOWER END ASSEMBLY .
Step 4.
Remove the #73 DOSAGE PISTON
GUIDE and replace #44 DOSAGE
PISTON and #14 O-ring.
Step 3.
Remove #93 CAPSCREW from the
end of the shaft using a wrench
and nut driver.
Step 5. Unscrew #72 ADAPTER and
remove.
Step 6.
Remove and replace #17 O-RING
Step 7.
Re-install the new #44 DOSAGE
PISTON and #73 DOSAGE PISTON
GUIDE. Tighten snug using a nut
driver.
Step 8.
Screw LOWER END ASSEMBLY
onto body. Hand tighten only.
↓
↓
↓
Step 7a.
NOTE: #44 DOSAGE PISTON must
be installed ared end up.
↓
↓

English
English: 13
New Install - Always Pressure Up Slowly (Follow start up on page 9)
Problem Cause Solution
No Clicking
Sound
Fluid not owing through system
Are the red plugs at the inlet, outlet and suction tube tting openings removed?
Is the unit installed backward? The arrow on the unit must point in the
direction of the uid ow.
If still not clicking, do not open the upper body. Call Hydro Systems
Customer Service.
Fluid owing through system
Fluid rate is below or exceeds rated service ow of injector. (see
Specications page 6).
Has the new injector been stored for an extended period. If so, submerge
the injector in room temperature uid for 24 hours so that the working
parts can reabsorb uid and swell back to the proper size.
If below increase ow rate, if above, reduce ow rate.
Operating pressure exceeds maximum limit. Install a pressure reducer
valve. (see Specications page 6).
By-Pass Valve (A pg.9) not closed. Check and set valve to the OFF
position.
Problem Cause Solution
Clicking
Sound
No Suction Of
Solution
Cylinders #7 or #68 worn. Replace.
Dosage piston/gasket (WSP model)
#44 (0.3% model #51) worn or
installed incorrectly
Replace. Ensure during maintenance replacement that #44 was
installed correctly ared-end up.
O-ring retainer #15 installed
incorrectly
Install correctly.
O-ring seat #14 or dosage piston/
gasket #44 (0.3% model #51)
damaged
Replace.
#17 O-ring worn and/or loose Replace.
Suction tube #25 or suction tube
tting #11 cracked, leaking or
clogged suction tube lter
Replace and/or clean as necessary.
Check valve #13 leaking Clean & replace as necessary.
Problem Cause Solution
Fluid
Re-lling
Solution Tank
Check valve #13 leaking Check seat area on suction tube tting #11. Check valve and seal must
t loose in the suction tube tting. Clean seal and inside tting for debris.
Washer seal on #13 is swollen or
chemical attack
Replace with new check valve assembly.
Problem Cause Solution
No Clicking
Sound
Main Piston Assembly #9 worn Replace # 9 Main Piston Assembly. Clean uid lter.
Cover #1 or main body #40 worn
or scored Replace and install or clean uid lter.
By-Pass Valve (A) not closed Set By-pass valve (A) to the closed position.
Dirty or plugged inlet lter Ensure mesh size is correct for proper ltration. Clean lter.
#17 Worn or not seated properly Re-seat #17 or replace.
Troubleshooting
Injector in Operation or After Scheduled Maintenance
Problem Cause Solution
Clicking
Sound.
Under
Injecting
#44 (0.3% model #51) Dosage
Piston/gasket (WSP model) worn
Replace.
#7 (#68 - 0.3%) Inner Cylinder worn Replace.
Unit operates at high-ow and not
at low ow Replace #17 O-ring.
Main Piston Assembly #9 worn Replace # 9 Main Piston Assembly. Clean uid lter.
Cover #1 or main body #40 worn
or scored Replace and install or clean uid lter.

English: 14
Injector Repair Parts
1194610
011172
21
9
011879T 10%
011876
011031 NPT
011031B BSP
85 194612
88 194615(2x)
34 004014
3194605
40
89 197090
Ref. # Part # Description
1194610 Upper Body (Must Order W/#88)
3194605 Mixing Chamber Gasket
9011876VH Piston Assembly (Must Order With #21)
9011879T Piston Assembly 10% (Must Order With #21)
21 011172 Shaft Assembly
34 004014 Hairpin
40 011031 Lower Body NPT 1"
40 011031B Lower Body BSP 1"
85 194612 Upper Shaft Pin
88 194615 Non Bypass Plug
89 197090 Washer

English
English: 15
Manual
Reference
Part # Description of Part
7 194408 Cylinder, inner
10 194418H Spring
11 011452 Suction tube tting
12 212120X O-ring
13 011453F Check poppet
15 194004 Seal retainer, O-ring
16 010016S Lower End Gasket
17 212005K O-ring
25 010029 Suction tube, 1/4” ID x 5ft
27 005230 Compression tting
51 011803K Lower shaft Assy.
52 194007 Upper shaft
61 194406P Ratio adjustment sleeve
63 212516X O-ring
64 212017X O-ring, inner cylinder, lower end
65 194310D Pin, upper interlock
66 212025V O-ring, outer cylinder, lower end
67 194611 Cylinder, outer
68 194030 Cylinder, inner for #7
71 194414 Nut, suction tube tting
78 194620 Lower end stop
79 194410SS Pin, narrow interlock
80 194415 Twistlock
79 194410
16 010016
17 212005K
15 194004
61 194406
78 194620
7194408
68 194030
63 212516X
64 212017X
52 194007
65 194310
66 212025V
67 194611
51 011803K
13 011453F
71 194414
80 194415
10 194418
11 011452
12 212120X
27 005230
25 010029
79 194410
16 010016
17 212005K
15 194004
61 194406
78 194620
7194408
68 194030
63 212516X
64 212017X
52 194007
65 194310
66 212025V
67 194611
51 011803K
13 011453F
71 194414
80 194415
10 194418
11 011452
12 212120X
27 005230
25 010029
Lower End
Assembly
Kit A – Wear Parts Kit (shaft assy,
O-ring)
012310K 17, 51
Kit C – Wear Parts Kit (Kit A, inner
cylinder, O-ring)
012311RK 17, 51, 63, 68
Kit D – Suction Tube Fitting Assy
(O-ring, spring, tting, twistlock,
check poppet)
011463RK 10, 11, 12, 13, 80
Kit E – Wear Parts Kit (Kits C & D,
gasket)
012312RK 10, 11, 12, 13, 16, 17,
51, 63, 68, 80
Kit F – Lower End Cylinder Kit (inner
& outer cylinder, ratio adjuster,
O-rings, pins, gasket, lower end stop)
012313RK 7, 16, 61, 63, 64, 65,
66, 67, 68, 78,79
Kit G - Complete Lower End, solution
tube, compression tting
012314RK 7, 10, 11, 12, 13, 15,
16, 17, 25, 27, 51, 52,
61, 63, 64, 65, 66, 67,
68, 71, 78, 79, 80
Kit H – Motor Piston Assy 011863 9, 21
Kit M – Mounting Bracket Kit
(mounting bracket, 4 hex caps &
nuts)
011432 56, 57, 58
Lower end & wear parts kits 0.3% PAA(Rotating):

English: 16
Lower end & wear parts kits 0.3% (Rotating):
Kit A – Wear Parts Kit (shaft assy, O-ring) 012310 17, 51
Kit C – Wear Parts Kit (Kit A, inner cylinder,
O-ring)
012311R 17, 51, 63, 68
Kit D – Suction Tube Fitting Assy (check
poppet, O-ring, spring, tting, twistlock)
011463V 10, 11, 12, 13,
80
Kit E – Wear Parts Kit (Kits C & D, gasket) 012312R 10, 11, 12, 13,
16, 17, 51, 63,
68, 80
Kit F – Lower End Cylinder Kit (inner & outer
cylinder, ratio adjuster, O-rings, pins, gasket,
lower end stop)
012313R 7, 16, 61, 63,
64, 65, 66, 67,
68, 78,79
Kit G - Complete Lower End, lter, solution
tube
012314R 7, 10, 11, 12,
13, 15, 16, 17,
25, 27, 51, 52,
61, 63, 64, 65,
66, 67, 68, 71,
78, 79, 80
Kit H – Motor Piston Assy 011863 9, 21
Kit M – Mounting Bracket Kit (mounting
bracket, 4 hex caps & nuts)
011432 56, 57, 58
79 194410
52 194007
17 212005
15 194004
16 010016
51 011803
66 212025
67 194611
61 194406
64 212017
7194408
68 194030
63 212516
65 194310
78 194620
27 003067
25 010025
11 194417
80 194415
10 194418
12 212120
71 194414
13 011453A
65 194310
63 212516
52 194007
17 212005
15 194004
16 010016
51 011803
66 212025
67 194611
61 194406
64 212017
7194404
68 011458
79 194410
78 194620
27 003067
25 010025
194414
194417
71
194416
80 194415
10 194418
12 212120
11
194413
13 011453A
Lower End
Assembly
Manual
Reference
Part # Description of Part
7 194408 Cylinder, inner
10 194418H Spring
11 194417 Fitting, suction tube, ¼”
12 212120
*Must specify material
O-ring
13 011453A Check poppet
15 194004 Seal retainer, O-ring
16 010016 Lower End Gasket
17 212005
*Must specify material
O-ring
25 010025 Suction tube, ¼” x 5’
27 003067 foot valve ¼” ID
51 011803
*Must specify material
Lower shaft assy.
52 194007 Upper shaft
61 194406P Ratio adjustment sleeve
63 212516
*Must specify material
O-ring, inner cylinder
(#68)
64 212017
*Must specify material
O-ring, inner cylinder,
lower end
65 194310D Pin, upper interlock
66 212025
*Must specify material
O-ring, outer cylinder,
lower end
67 194611 Cylinder, outer
68 194030 Cylinder, inner for #7
71 194414 Nut, suction tube tting
78 194620 Lower end stop
79 194410SS Pin, narrow interlock
80 194415 Twistlock

English
English: 17
Lower end injector & wear parts kits 2.5%:
194416
80 194415
10 194418
12 212120
194414
71
194413
66 212025
44 010044
16 010016
15 194004
51 194301
61 194406
7194404
13 011453A
11 194417
010025
011017
25
27
79 194410
65 194310
17 212005
14 212005
67 194407P
64 212017
Lower End
Assembly
Kit A – Wear Parts Kit (dosage
piston and O-rings)
011850V 14, 17, 44
Kit B – Wear Parts Kit (Kit A &
shaft)
011945V 14, 17, 44, 51
Kit C – Wear Parts Kit (Kit A,
inner cylinder and O-ring)
011850CV 7, 14, 17, 44, 64
Kit D – Suction Tube Fitting Assy
(check poppet, O-ring, spring,
tting, twistlock)
011463V 10, 11, 12, 13, 80
Kit E – Wear Parts Kit (Kits C &
D, shaft, gasket)
011833PV 7, 10, 11, 12, 13,
14, 16, 17, 44, 51,
64, 80
Kit F – Lower End Cylinder Kit
(inner & outer cylinder, ratio
adjuster, O-rings, pins, gasket)
011961V 7, 16, 61, 64, 65, 66,
67, 79
Kit G - Complete Lower End,
lter, solution tube
011843PV 7, 10, 11, 12, 13, 14,
15, 16, 17, 25, 27,
44, 51, 61, 64, 65,
66, 67, 71, 79, 80
Kit H – Motor Piston Assy 011863 9, 21
Kit M – Mounting Bracket Kit
(mounting bracket, 4 hex caps
& nuts)
011432 56, 57, 58
Manual
Reference
Part # Description of Part
7 194404P Cylinder, inner
10 194418H Spring
11 194417 Fitting, suction tube,
1/4”
12 212120
*Must specify material
O-ring
13 011453A Check poppet
14 212005
*Must specify material
O-ring
15 194004 Seal retainer, O-ring
16 010016 Lower End Gasket
17 212005
*Must specify material
O-ring
25 010025 Suction tube, 1/4” x 5’
27 011017 Filter, for suction tube,
1/4” ID
44 010044P Dosage Piston
51 194301F Shaft
61 194406P Ratio adjustment sleeve
64 212017
*Must specify material
O-ring, inner cylinder,
lower end
65 194310D Pin, upper interlock
66 212025
*Must specify material
O-ring, outer cylinder,
lower end
67 194407P Cylinder, outer
71 194414 Nut, suction tube tting
79 194410SS Pin, narrow interlock
80 194415 Twistlock

English: 18
Lower end injector & wear parts kits 2.5% WSP:
79 194410
13 011453A
16 010016
15 194004
17 212005
44 194022
51 194019
66 212025
7194023
64 212027
61 194406
65 194310
67 194407P
194416
80 194415
10 194418
12 212120
11 194417
194414
71
194413
27 011017
25 010025
Kit A – Wear Parts Kit (dosage
gasket and O-rings)
011850WSP 17, 44
Kit B – Wear Parts Kit (Kit A,
& shaft)
011945WSP 17, 44, 51
Kit C – Wear Parts Kit (Kit A,
inner cylinder and O-ring)
011850CWSP 7, 17, 44, 64
Kit D – Suction Tube Fitting
Assy (check poppet, O-ring,
spring, tting, twistlock)
011463V 10, 11, 12,13, 80
Kit E – Wear Parts Kit (Kits C &
D, shaft, gasket)
011833WSP 7, 10, 11, 12, 13,
16, 17, 44, 51,
64, 80
Kit F – Lower End Cylinder Kit
(inner & outer cylinder, ratio
adjuster, O-rings, pins, gasket)
011961WSP 7, 16, 61, 64, 65,
66, 67, 79
Kit G - Complete Lower End,
lter, solution tube
011843WSP 7, 10, 11, 12, 13,
15, 16, 17, 25, 27,
44, 51, 61, 64, 65,
66, 67, 71, 79, 80
Kit H – Motor Piston Assy 011863 9, 21
Kit M – Mounting Bracket Kit
(mounting bracket, 4 hex caps
& nuts)
011432 56, 57, 58
16 010016
15 194004
17 212005
51 194019
44 194022
67 194407P
66 212025
64 212007
7194023
61 194406
65 194310
79 194410
13 011453A
25 011015
27 011026
194416
80 194415
10 194418
12 212120
11 194412
194414
71
194413
Lower End
Assembly
Manual
Reference
Part # Description of Part
7 194023 Cylinder, inner
10 194418H Spring
11 194417 Fitting, suction tube,
1/4”
12 212120
*Must specify material
O-ring
13 011453A Check poppet
15 194004 Seal retainer, O-ring
16 010016 Lower End Gasket
17 212005
*Must specify material
O-ring
25 010025 Suction tube, 1/4” x 5’
27 011017 Filter, for suction tube,
1/4” ID
44 194022 Dosage Gasket
51 194019 Shaft
61 194406P Ratio adjustment sleeve
64 212027
*Must specify material
O-ring, inner cylinder,
lower end
65 194310D Pin, upper interlock
66 212025
*Must specify material
O-ring, outer cylinder,
lower end
67 194407WSP Cylinder, outer
71 194414 Nut, suction tube tting
79 194410SS Pin, narrow interlock
80 194415 Twistlock
194407WSP

English
English: 19
Lower end injector & wear parts kits 5%:
011025
011018
194310
194004
194309
194301
194406
194405
194410
212005
212005
011918P
212025
011453A
13
12
11
71
17
15
16
44
14
51
67
66
61
64
7
25
212017
27
010016
65
194415
194413
194416
011452
194414
194418
212120
80
10
77
003039
79
65
194415
194413
194416
011452
194414
194418
212120
80
10
77
003039
79
194310
194004
194309
194301
194406
194405
194410
212005
212005
011918P
212025
011453A13
12
11
71
17
15
16
44
14
51
67
66
61
64
7
25
212017
27
010016
011025
011018
Lower End
Assembly
Kit A – Wear Parts Kit (dosage
piston and O-rings)
011852PV 14, 17, 44
Kit B – Wear Parts Kit (Kit A, &
shaft)
011950V 14, 17, 44, 51
Kit C – Wear Parts Kit (Kit A, inner
cylinder and O-ring)
011856PV 7, 14, 17, 44,
64
Kit D – Suction Tube Fitting Assy
(check poppet, O-ring, spring, tting,
twistlock, barb)
011462V 10, 11, 12, 13,
77, 80
Kit E – Wear Parts Kit (Kits C & D,
shaft, gasket)
011836PV 7, 10, 11, 12,
13, 14, 16, 17,
44, 51, 64,
77, 80
Kit F – Lower End Cylinder Kit (inner
& outer cylinder, ratio adjuster,
O-rings, pins, gasket)
011963PV 7, 16, 61, 64,
65, 66, 67, 79
Kit G - Complete Lower End, lter,
solution tube
011846PV 7, 10, 11, 12,
13, 14, 15, 16,
17, 25, 27, 44,
51, 61, 64, 65,
66, 67, 71, 77,
79, 80
Kit H – Motor Piston Assy 011863 9, 21
Kit M – Mounting Bracket Kit
(mounting bracket, 4 hex caps &
nuts)
011432 56, 57, 58
Manual
Reference
Part # Description of Part
7 194405P Cylinder, inner
10 194418H Spring
11 011452 Suction Tube Ftting
12 212120
*Must specify material
O-ring
13 011453A Check Poppet
14 212005
*Must specify material
O-ring
15 194004 Seal retainer, O-ring
16 010016 Lower End Gasket
17 212005
*Must specify material
O-ring
25 011025 Suction tube, 1/2” x 5’
27 011018 Filter, for suction tube, 1/2” ID
44 194309 Dosage Piston
51 194301F Shaft
61 194406P Ratio adjustment sleeve
64 212017
*Must specify material
O-ring, inner cylinder, lower end
65 194310D Pin, upper interlock
66 212025
*Must specify material
O-ring, outer cylinder, lower end
67 011918P Cylinder, outer
71 194414 Nut, suction tube tting
77 003039 Hose Barb 1/2” x 3/8”
79 194410SS Pin, narrow interlock
80 194415 Twistlock

English: 20
Lower end injector & wear parts kits 10%:
60 011849M (Kit)
212402
194831
66
194342
194343
61
194344
194832
53
011921P
51 011908
7
212010
(#51 is part of the
011879T piston assy)
14 212007
17 212005
15 194004
68 212002
72 194830
44 194909
73 194833
91 212518
92 195861
93 193003
94 212012
79 195911
Lower End
Assembly
Kit A - Wear Parts Kit (Dosage Piston,
O-rings)
011138 14, 17, 44
Kit B – Wear Parts Kit (Hose kit) 011849M 60
Kit C - Wear Parts Kit (Kit A, O-ring) 011107 7, 14, 17, 44, 91
Kit H – Motor Piston Assy 011879T 9, 21
Kit M – Mounting Bracket Kit
(mounting bracket, 4 hex caps &
nuts)
011432 56, 57, 58
Manual
Reference
Part # Description of Part
7 011921P Outer Cylinder
14 212007
*Must specify material
O-ring, Dosage Piston Guide
15 194004 Seal Retainer, O-ring
17 212005
*Must specify material
O-ring
44 194909 Dosage Piston
51 011908 Shaft Assembly, Stainless Steel
53 194344 Klipring
61 194831 Ratio Adjuster
66 212402
*Must specify material
O-ring, Outer Cylinder, Lower End
68 212002
*Must specify material
O-ring, Cylinder Adapter, Lower End
72 194830 - Standard
190830 - Remote Injection
Adapter
73 194833 Dosage Piston Guide
79 195911 Ratio Locking Pin
93 193003 Capscrew 10-32 X 1/2” Ss Hex
92 195861 Shaft Cap
94 212012
*Must specify material
O-ring, Outer Cylinder
91 212518
*Must specify material
O-ring, Dosage Piston Guide
60 011849M
*Must specify material
Hose Kit
Remote Injection Kit
(Factory Installed)
212005
011908
51
194342
194343
212010
15
194344
53
194832
68 212002
72 190830
44 194909
73 194833
94 212012
7011921P
79 195911
61 194831
66 212402
93 193003
92 195861
91 212518
14 212007
194004
17
Remote Injection Port
(# 51 is part of the
011879T piston assy)
60 011849M (Kit)