HydroTherm OM 06 General instructions

Oil / Gas Fired Boiler
Cast iron
Triple -Pass Design
378 kW to 930 kW

CONTENTS Page
INTRODUCTION 3
GUARANTEE TERMS 4
GENERAL WARNINGS 5
GENERAL CHARACTERISTICS OF OM SERIES BOILERS 7
OM SERIES CAST IRON BOILER - TECNICAL DATA 8
OM SERIES CAST IRON BOILER - DIMENSIONS 10
BOILER ROOM SETTINGS AND BOILER PLATFORM DIMENSIONS 12
PLUMBING INSTRUCTIONS 13
A SAMPLE PLUMBING DIAGRAM FOR OM SERIES CAST IRON BOILERS 14
THE MEANING OF THE SYMBOLS USED IN THE DIAGRAM 15
DIAGRAM OF A SAMPLE SINGLE BOILER HEATING CIRCUIT WITH WATER HEATER 16
WATER CIRCULATION PRINCIPAL 17
INSTRUCTIONS ABOUT FLUE 18
INSTRUCTIONS FOR CONNECTING THE FUEL TANK 19
BOILER CONTROL PANELS 20
ELECTRICAL DIAGRAMS 21
CAST IRON SECTIONS WITH HIGH EFFICIENCY 3 DRAUGHT DESIGN 22
OPERATING INSTRUCTIONS 23
LOADING AND UNLOADING BOILER WATER,INSTRUCTIONS FOR PRODUCT DISPOSAL 24
OM SERIE CAST IRON BODY -BOILER CABIN PARTS LIST 25
DIAGRAMS - GAS SIDE RESISTANCE , EXIT FLUE GAS RESISTANCE 26
IMPORTANT INSTRUCTIONS ABOUT BOILER ROOM 28
BOILER ROOM AIRING 29
CHECKINGS AND STARTING THE BOILER 31
FAILURE FIRST CONTROL 32
CARE INSTRUCTIONS , PACKING 34
CLEANING THE BOILER 35
BURNER DOOR AND BURNER CONNECTION 36
BURNER CONNECTION FLANGE SIZES 37
INTRODUCTION
In this manual you will find the instructions for three pass cast iron boilers suitable for both gas
and liquid fuel.OM series hot water boilers and related informaton for installation,operation and mainta-
nance of the boiler. For high efficiency and proper working conditions please read this manual carefully.
For more information please check the product catalog or get in touch with technical services.
Please do not touch or remove any parts of the boiler for starting,adjusting or repairing the boiler except
the processes written in this manual
Please call services and technical officials for installing the boiler.
Our licensed frenchisers and services will
g
ive
y
ou instructions about workin
g
p
rinci
p
als
,
conditions and
care instructions after installing and starting the boiler.
And our professionals will be glad to answer all your questions at any time.
licensed services are in your service all kind of problems and questions. You may find the contact
informations in the licensed services manual which will be given to you with the boiler.
First of all we'd like to thank you for choosing our cast iron boilers.

GUARENTEE TERMS
*In the terms of obeying the instructions,warnings, points in this manual and the standards in charge
(EN norms and directives must be applied if mentioned standards are not in use.) cast body is under
5 (five) and other parts are under 2 (two) years guarantee.
Our company is responsible for repairing or renewing if the following conditions are available.
*Guarantee Document must be filled by the franchiser that you have bought the boiler and must be
send to
*Assembling and installing faults and problems, problems that will be occured because of wrong up-
kee
p
in
g
and workin
g
are not under
g
uarantee.Problems related to lime coatin
g
or/and an
y
other ma-
terials coatin
g
and corrosion on the heat transfer units of the boiler are not under
g
uarantee conditions.
*Minimum life of these kind of
p
roducts is mentioned as 15
(
fifteen
)
y
ears b
y
the minister of industr
y
and commerce. Manufacturer and sales companies are to suplly all spare parts and services to the
clients in this period.
! The problems happened by the following mentioned issues are out of guarantee conditions
! Boiler without guarantee document
! Boiler fixed,repaired or adjusted by unauthorized services
! Boilers with rong type selection, wrong installing and assembling, boilers used wrong conditions and
out of aim.
! Problems occured while transportation,stocking or problems occured under atmospheric conditions.
! The problems occured by physical or chemical effects.
! Wrong fuel selection and the problems occured by fuel conditions,
! Wrong installation or connection fo the boiler to water and other plumbing systems.
! Weak flue (gas output) system
! The problems occured by scratching,touching to control and safety systems of the boiler.
! Cold water load while the boiler is hot
! Starting the boiler without water or required water in it.
GENERAL WARNINGS
!
ted to use out of it's aim of use.
!
!
on.
!
future repairing operations.
!Starting and first operation of the boiler must be made by authorized technicians.
!
!
!
!The periodical controls of the boiler and the burner must be done. If not, the boiler can lose efficiency
and the fuel amount used can increase.
!The ca
p
acit
y
choice of the boiler must be made accordin
g
to the
p
ro
j
ects that
p
re
p
ared
p
ro
p
erl
y
in the
terms of related standards. If not the the efficiency will be low.
!OM series boilers are produced for heating only. For heating the sanitary water another equipment
such as water heater or heat exchanger is needed.And for proper efficiency in this operation,correct wa-
ter heater or heat exchanger must be selected.
culation pumps, must be started 1 -2 times per month for 5 minutes. (The water with chalk can cause
problems if the pump is not used for long time period.)
In summer months, when the boiler is off for a long term, for preventing probable problems with cir-
In the assembling of the boiler; there must be a proper and safe concrete platform for to put the boiler
surely be started while adding water to the system.If not,the sections may crack.
The electric must be cut off from the main shelter/fuse as the boiler is in repair,service or cleaning.
If the boiler will be kept off for a long time the electric system must be shut down from the main fuse.
OM series cast iron boilers are designed for working with hot water heating and/or hot water plumbing
Do not add or pump water to the boiler or plumbing system as it is working and hot.For adding water to
the boiler or to the systen please wait for water temperature to come 40ºC. Circulation pump must
of the boiler should also be made by licensed services, if not the risk of damage is high.
and produced with the proper technology and materials suitable to this design.This desing is restric-
OM series boilers are delievered as sections and services assemble the boilers in the operation
area. The assembling of the boiler must be made by technical services. Removing or re-assembling
In the assembling of the boiler,an empty space must be left from sides for safety requirements and for
5

!OM series boilers are delivered without burners. For suitable burner selection
p
lease
g
et in touch with
technicians. Suitable burners must be selected for takin
g
hi
g
h efficienc
y
.
!If the boiler is sto
pp
ed automaticall
y
because of over heatin
g
do not add cold water to the boiler for
restartin
g
. In this case wait for the boiler to cool down and re- tr
y
startin
g
.If it does not start
p
lease
g
et in contact with technical services.
!In cleanin
g
, re
p
air and other care o
p
erations the ori
g
inal s
p
are
p
arts which a
pp
roved and manufactured
b
y
manufacturer must be used.
!The
p
eriodical and
y
earl
y
controls of the boiler must be done
p
ro
p
erl
y
and on time.Natural
g
as is a clean
fuel and doesn't make a lot of dirt in the boiler.But the boilers that li
q
uid fuels are used as fuels are much
more easil
y
g
et dirt. Controls and care o
p
erations of the boiler is needed for kee
p
in
g
hi
g
h efficienc
y
and
lon
g
life of the boiler.
!Re
p
airin
g
and
p
eriodical controls of OM series boilers re
q
uire
p
rofession.In this manual the res
p
onsibilities
and re
q
uired information for users of the boiler is declared. Besides these declared o
p
erations, boiler
must not be started b
y
a
p
erson rather than the user or one our technicians.Please do not tr
y
to make
ad
j
ustment or do not touch an
y
p
arts of the boilers.
!The electric of the burner and the boiler is su
pp
lied b
y
cit
y
electric network.In this case the elecric and
li
g
htin
g
s
y
stems of the boiler room, burner and boiler electrical connections,
g
roundin
g
line of control
p
anel and boiler must be made b
y
p
rofessionals under the re
q
uired and related standards.
!In this manual
y
ou will find informations onl
y
for the boilers. Please do not for
g
et to
g
et the instruction
manual of the burner that
y
ou
p
urchase from the manufacturer of it. Burner is not delivered with the
boiler. In this case we do not
g
ive an
y
g
uarantee for the burner that
y
ou
p
urchase. Please
g
et th
e
q
uarantee certificate for the burner from
y
our su
pp
lier.
!Please be sure that the front door
(
burner door
)
for the boiler is strictl
y
closed and burner connections
are
p
ro
p
erl
y
made as the boiler is workin
g
.
GENERAL CHARACTERISTICS OF RS SERIES BOILERS
OM series boilers are, blowing burner, cast iron sectioned, between the capacities 378 – 930 kW with
proper burner connection, works with gas or liquid fuel in 11 different ( 6 – 16 sections) type.
OM series boilers operating pressure is 6 bar maximum, and working temperature is 90 °C maximum.
In OM series boilers,heat transfer surface areas are increased by the special wings in the burning room
and chimney ways.This inceases the high heat transfer ability of cast iron boiler to the maximum level.
OM series boilers are cast iron sectioned boilers.This brings easy assembling and easy capacity increasing
by adding sections to the boiler. The transportation and set up of the boiler is easy because boiler is
assembled in boiler rooms It is easily to carry or shift position without breaking walls etc.
OM series boilers are casted with s
p
ecial allo
y,
which is durable for heat extansions and chan
g
es
,
EN GJ
L
200. They are long life boilers according to this special cast iron alloy.
With the help of horizontal and three pass specially designed sections burning gases pass three times in
the boiler and transmits burning energy to the water inside the sections at high level.
OM series boilers are high efficiency boilers. ( According to the fuel bottom heating value % 91 – 93 ).
With this high efficiency and perfect isolation more energy is gained with less fuel. Heat loses are
minimized on OM series boilers.
By appropriate burning room, heat transfer surface, turbulator, collector and isolation high heat transfer
and optimum flue gas emition results are provided.
Boiler sections are delivered as assembled or not assembled according to the boiler room specifications
and dimensions.In not assembled deliveries, sections and assembling aparats are delivered on a pallet,
cabins,isolation and other elements are delivered in a box. technicians make the assembling of the
boiler.
Delivery Conditions
7

OM SERIES CAST IRON BOILER - TECNICAL DATA . I

OM SERIES CAST IRON BOILER - TECNICAL DATA . II

OM SERIES CAST IRON BOILER DIMENSIONS
BOILER ROOM SETTINGS AND BOILER PLATFORM DIMENSIONS
11
A
W
B
C
D
E

The measurements of the boiler room and the empty spaces must be arranged properly for future
assembling repairing, re-assembling, burner connecting issues.
* The concret platform must be in the mentioned dimensions.
* Concrete platfrom must not be coated with slipper materials such as ceramics etc.
* If sound izolaton will be made,first do the sound izolation than make the concrete for platform.
* Platfroms must be made of BS 25 concrete and scales.
* In OM series boilers burner doors can be o
p
ened to
both sides. Accordin
g
to this the re
q
uired em
p
t
y
s
p
aces for the both sides are
g
iven e
q
ual.
(
min. 700 mm
)
.
This will brin
g
advanta
g
es for o
p
erations.
If the boiler room area is not enou
g
h for thi
s
y
ou can choose one side and leve the bi
g
em
p
t
y
s
p
ace there. Half of this em
p
t
y
s
p
ace will be enou
g
h
for the other side in these conditions.
* There must be s
p
ace left for the tools that will be
used in boiler room.
PLUMBING INSTRUCTIONS
Fresh water must be added
p
eriodicall
y
to the
p
lumbin
g
. The chalk and other chemicals will connect
with the system and become solid . For avoiding this closed expansion tank must be used in the system.
In the systems that closed expansion tanks are used, water will flow in closed system so it will not
evaporate and lost.So in this kind of systems the water level wiill stay same and fresh water addition will
not be necessary. This will prevent chalk and dust and the life of the ssytem will be long.
The water in the radiator or heatin
g
s
y
stem is not health
y
.Do not use this water as drinkin
g
or cleanin
g
water.Do not take water from the system.If the water level is low water addition is needed.
For avoiding chalk and other chemical dust problems soft water must be used in the system.
Plumbing system water quality : Ph  7,2 Th  25 °Fr
If the city sanitary water is not in requested quality water addition from wells or other sources must
be made after testing it.For reaching the requested quality additional processes must be applied to the
water if needed.
For avoiding the chalk and other dust to get in to the boiler, or from boiler to plumbing system dust
holders must be placed in and out line of the system.
Circulation pump must be connected to the water output of the boiler and the capacity of the pump must
be suitable to the boiler capacity. If not,problems may occur in flowing of the water and heating efficiency
of the boiler.
For working the system properly 4 way mixture valve or thermostatic control by-pass pump must be
used for increasing return water temperature.
By connecting a three way motor valve between the forward and return line of heating system,the water
that flows to the system can be controlled in ratios.
There must be water inside of the boiler every time. If not corrosion can occur in the boiler and the
plumbing system.If the boiler will not be used in winter season,for avoid freezing anti-freeze solution must
be used.
13
12

A SAMPLE PLUMBING DIAGRAM FOR OM SERIES CAST IRON BOILERS
This dia
g
ram is a sam
p
le dia
g
ram and does not include all of the safet
y
re
q
uirements.Ever
y
s
y
stem has
its own characteristics and re
q
uirs a s
p
ecial
p
ro
j
ect accordin
g
to these s
p
ecifications. The t
yp
es and the
q
uantities of heat cells in the da
g
ram are exam
p
les. Maximum
q
uantit
y
of controlled heat cells, s
p
ecifi-
cations and the additional for controllin
g
are related with the control
p
anle t
yp
e of the boiler.In the
dia
g
ram the water heatin
g
p
rocess is mentioned as it is made b
y
water heter with ser
p
antine. Instead
of this exchan
g
er with
p
late+hot water acumulator can be used.In that case the dia
g
ram will be different.
* This diagram does not cancel the related standards requirements.
The Meanin
g
s Of The Shortenin
g
s In Dia
g
ram
KSD Boıler Water Heat Sense Element
KGS Boiler Leavin
g
Water
KDS Boiler Return Water
ID Heatin
g
Cell
KKPD Boiler Protection Pump Sense Element
IDSP Heatin
g
Cell Circulation Pump
ID
Ü
Heatin
g
Cell Three Way Valve
Ü
VD Three Way Valve Sense Element
BIP Water Heater Pump
BKSP Heater Water Circulation Pump
BKD Heater Water Heat Sense Elemen
t
DDE Outside Temperature Sense Element
THE MEANING OF THE SYMBOLS USED IN THE DIAGRAM
NOT :
It is better to choose the check valves and valves in
p
i
p
e dimension rather than
p
um
p
dimension.
Filter's dimension must be chosen 1 level bi
gg
er that the
p
i
p
es dimension and must be connected
in horizontal wa
y
. The out
p
ut of safet
y
ventiles must be connected to water collectin
g
p
ath with a
p
i
p
e. In the s
y
stems which thermostatic valve is used, in wet
p
laces normal radiator valve must be
used.
14

DIAGRAM OF A SAMPLE SINGLE BOILER HEATING CIRCUIT WITH WATER HEATER
16
OM SERIES CAST IRON BOILER

WATER CIRCULATION PRINCIPAL
For healthy working conditions of the boiler,temperature difference between water forward and water
return must not be more than 20 °C
And boiler must not be started or work under the water volumes which is mentioned in the above table.
Boiler Capacity
T
yp
ekCal/h kW Water Water Part Water Water Part
Volume Resistance Volume resistance
m³/h mbar m³/h mbar
OM 06 325.000 377,9 21,67 102 16,25 54
OM 07 385.000 447,7 25,67 147 19,25 80
OM 08 435.000 505,8 29,00 180 21,75 105
OM 09 485.000 564,0 32,33 160 24,25 78
OM 10 525.000 610,5 35,00 175 26,25 88
OM 11 570.000 662,8 38,00 200 28,50 115
OM 12 615.000 715,1 41,00 220 30,75 130
OM 13 665.000 773,3 44,33 160 33,25 85
OM 14 715.000 831,4 47,67 180 35,75 90
OM 15 755.000 877,9 50,33 205 37,75 125
OM 16 800.000 930,2 53,33 220 40,00 140
 t = 15 K
 t = 20 K
17
10 100
500
400
200
100
50
30
10
20
15
25
302015 40
50
150

INSTRUCTIONS ABOUT FLUE
Situations Can Make Problems In Flue:
INSTRUCTIONS FOR CONNECTING THE FUEL TANK
The platform of the fuel tank must be strong to carry the tank. If the fuel tank is outside tank and
connection pipes must be isolated. Fuel tank must be positioned in higher level than the burner.
the hei
g
ht difference between the burner and fuel tank
(
H
)
must be more than 4 m. In the season
s
that the boiler is not used,fuel tank must be empty for avoiding corrosion.
18
19
1. Fuel Tank 6.Level Sign
2. Air Pipe 7. Heater
3. Filling Pipe 8. Fuel Suction Pipe
4. Unloading Valve Pipe 9. Off Valve
5. Unloading Valve 10. Heater Filter

BOILER CONTROL PANELS
Standard Boiler Control Panel
Sin
g
le Level
Standard Boiler Control Panel
Dual Level
20

ELECTRICAL DIAGRAMS
Standard Boiler Control Panel (Single Level) - Electric Diagram
Electric feedings is 220 V 50 Hz. Monophase
Standard Boiler Control Panel (Dual Level) - Electric Diagram
Electric feedings is 220 V 50 Hz. Monophase
21

CAST IRON SECTIONS WITH HIGH EFFICIENCY 3 DRAUGHT DESIGN
3rd Pass
( Smoke Channels)
2nd Pass
3 draught design forces the flue gas to circulate inside the body of the boiler three times before the
chimney exit, transfering all usefull energy to the water inside the sections. The optimized combustion
chamber combined with perfect heat insulation provides maximum fuel efficiency.
The combustion room of the boiler is positive pressure. Boiler is working under horizontal 3 pass
principal.
OPERATING INSTRUCTIONS
Heating System
In the system the difference between direct flow temperature and the return temperature of the water
must not be over 20 °C. The return water temperature must be over 50-55 °C. Boiler protection pump
must be used for increasing the return water temperature. The water level of the system must be measu-
red every day (if it is open system by hidrometer,if it is closed system by manometer) and water must be
added if the level is measured low. But this water addition must not be made while the s
y
stem is hot. If
there are problems that cause water leakages they must be fixed as soon as possible.
Plumbing system must be made by certificated professionals, under the terms of EN standards. EN
approved materials must be used in the system.
Fuel And Electrical Connections
These connections must be made b
y
certified
p
rofesionals under the terms of EN standards.EN a
pp
roved
materials must be used in the system.
Burner,control panel, ecopanel etc. Manufacturers' or distrubutors warnings, instruction manuals must be
read .
Burner must not be started before boiler circulation starts.If circulation or protection pump has a failure
burner must be switched off. This system must work coordinarily. Turning the pumps on when the water
heat gets over 40 °C is completely wrong. Circulation pump and burner must work simultaneously.
Protection pump must be chosen properly accoridng to the capacity of the boiler.The connection of the
pump to the collectors must correctly made with valve and thermostat connection. This way,system can
stop in adjusted temperature.In any failure situation(contactor,tehermic failure,electric cut,other failures.)
when the pumps are not working ( heating and protection pumps etc..) burner must not start. Must be
switched off.System must do this automatically.
Electrical system must be made according to all above information.
22
23
1st Pass

LOADING AND UNLOADING BOILER WATER
Unloading Water Of The Boiler
Plumbing and all radiator valves must be opened if the boilers water will be unloaded.
All the s
y
stems water can be unloaded b
y
boilers draina
g
e as if the boiler is in the bottom of the s
y
stem.
If some part of heating system is under the boiler room,unloading the water process can be made at a
point at the bottom of the system.
Loading Water To The Boiler
Water must be loaded from the tap over the plumbing system to the boiler.
During the loading process all valves of the plumbing system and the radiators must be opened.
For preventing air fill to the system this operation must be made slowly and the stopper in the top
must be opened. When water comes from this stopper it means that the process is finished. Air must be
taken from every radiator.
Water must be in
q
ualit
y
which mentioned on Page 12
,
''
p
lumbin
g
instructions''.
Boiler must not be filled up with water when it is hot. This can cause cracks in sections.
INSTRUCTIONS FOR PRODUCT DISPOSAL
Cast iron heating boilers are used for long years according to the specifications of its materials and they
are long term equipments.
Life time period for these equipments which is declared in the legal documents is 15 years .
According to this situation renewing of these items are generally done because of technological reasons.
Cast iron boilers,which are produced with human-kind materials can be disposed of as follows .
Cast Iron Body (Grey Cast Iron ) Through iron scrap dealers and cast iron melting companies
Pi
p
es and Cabin Steels
Through iron scrap dealers
Other Metal Parts Through iron scrap dealers
Thermal Ceramic and other Isolation Materials Through common waste system
***For more information please get in contact with licensed services.
24

OM SERIE CAST IRON BODY - BOILER CABIN PARTS LIST
*** Safety valve and expansion tank must be connected directly to the boiler and the place of use,without using
any valve between
25
! IMPORTANT

26
0
,
30
1
,
20
2
,
70
3
,
30
3
,
90
4
,
50
2
,
10
100 200 300 400 500 600 800700
100
130
180
200
220
160
10 20 30 40 50 60 8070 90 100
900
5
,
10
5
,
70

IMPORTANT INSTRUCTIONS ABOUT BOILER ROOM
!There must not be an
y
other e
q
ui
p
ments such as as
p
irator, air condition central etc. in the boiler rooms.
These kind of e
q
ui
p
ments can make vacuum effect and defect boilers
p
ull force. This can cause burner
failures.
!The ceilin
g
of the boiler room can be isolated for sound and heat isolation.The
p
osition and
p
lace of the
boiler is important for sound isolation of the boiler.
!Boiler room must have a
g
ood li
g
htin
g
and control switches of li
g
htin
g
must be outside of the boiler room.
!There must not be e
q
ui
p
ments like water
p
um
p
,contactor etc.. n the boiler room.
!Gas alarm e
q
ui
p
ments must be
p
laced to the
p
ro
p
er hi
g
hth as mentioned on standards.
!No one exce
p
t the res
p
onsible
p
erson should
g
et in to the boiler room.
Children must not enter to the boiler room.A second key must be kept in safe place for urgent matters.
!Fuel tanks must be
p
ut in another
p
lace which is rounded b
y
walls.Natural air conditionin
g
is needed for
this place. Boiler room must be air conditioned by natural or other ways.
!Humidit
y
must be
p
revented in boiler room.
!Boiler room must have the re
q
uested dimensions .
!There must not be an
y
kind of ex
p
losive , burnin
g
and flameable materials in the boiler room.
!There must not be any kind of explosive , burning and flameable gases in the boiler room atmosphere.
!For the efficienc
y
of the burner and the boiler,boiler room must be ke
p
t clean and dr
y
.
!For feedin
g
water to the boiler,water line must be arran
g
ed near the boiler.And for fillin
g
out the water of
the boiler in necesarry conditions, there must be a connection to drainage in the system.
!If there are an
y
electric ke
y
s,cables etcc.Which can cause short circuits must be fixed,renewed as soon a
s
possible.
!In LPG or li
q
uid fuel use;boiler room, flue, s
y
stem and
p
lumbin
g
issues must be under
p
arameters of EN
standarts and gas offices orders. is not responsible for any failure or problems that will be occured
because of inadequate or not sufficiently qualified conditions of boiler room,plumbing and other systems.
!The instructions of local
g
as deliver
y
must be a
pp
lied.
!Before
p
aintin
g
kee
p
flameable materials out.
!Before an
y
weldin
g
o
p
eration in boiler room, boiler must be sto
pp
ed and the
g
as flow must be sto
pp
ed
b
y
turnin
g
of the
g
as valve.
!Do not touch the boiler when it is hot.
!Boiler must not be installed on car
p
et.
Switch off the boiler immediately if there is danger of burning or explosion (elecricity problem,
gas leakage, liquid gas and liquid fuel leakage etc.).
Positioning the Boiler :
boilers must be positioned and placed in the terms of fine protection laws with caution
When installin
g
and o
p
eratin
g
the boilers it is necessar
y
to kee
p
a safe 200 mm distance from combus-
tible materials with combustibilit
y
de
g
rees B,C1,C2
For easil
y
flammable materials with combustibilit
y
de
g
ree C3
,which burn
q
uickl
y
and b
y
themselves also
after the ignition source removal the safe distance is doubled it means 400 mm.
The safe distance is to be doubled also in case that the combustibilit
y
de
g
ree of buildin
g
material wasn't
p
roved.
28
27
! IMPORTANT
28
! CAUTION

BOILER ROOM AIRING
There are three reasons for fresh air in boiler rooms.
1.The burnin
g
air needed for the burnin
g
in the boile
r
2.The air needed for
p
revention of dirt and dust,for releasin
g
the
g
ases and fuel to
p
ut out
3.The air needed for overheatin
g
in the boiler room.
Airin
g
for first two reasons are continousl
y
needed.The thirs one is needed
es
p
eciall
y
for the boilers which are workin
g
on summer time.
Maximum tem
p
erature for the boiler room must be 32 °C
Boiler room must be
p
rotected a
g
ainst freezin
g
.
If the fuel is natural gas
Boiler
Type * If natural airing system is used. ** Ventilating aring
system is used
*** Bottom Up Bottom Up ***Bottom value shows the clean air input up shows the
OM 06 1.971 985 1.224 816 air output.
OM 07 2.285 1.142 1.450 967
OM 08 2.546 1.273 1.639 1.093
OM 09 2.808 1.404 1.827 1.218
OM 10 3.017 1.509 1.978 1.319
OM 11 3.253 1.626 2.147 1.432
OM 12 3.488 1.744 2.317 1.545
OM 13 3.750 1.875 2.505 1.670
OM 14 4.011 2.006 2.694 1.796
OM 15 4.221 2.110 2.844 1.896
OM 16 4.456 2.228 3.014 2.009
CHECKINGS AND STARTING THE BOILER
Pre Controls
Following controls must be done before starting the boiler. If there are any problems or failure, boiler
must not be started.
Water level of the boiler must be controlled. Water must be added to the boiler if the water level is low.
Please call technicians if there is a water leakage. Leakage must be prevented before starting the
boiler. If there is a leaka
g
e in the
p
lumbin
g
s
y
stem
,
boiler must be started after re
p
air.
Flue connections must be controlled. Boiler must not be started before re
p
airin
g
the connection if there
is a problem.
Area must be properly air conditioned.
Gas valves must be checked as if they are on if gas fuel is used in the boiler.
Liquid fuel level of the tank must be controlled and fuel valve must be opened if liquid fuel is used in
the boiler. Fuel - burner connection must be controlled.If there are any problems filters must be cleaned.
Working and the directions of the pumps must be controlled.
Electric ssytem of the control panel must be controlled.
All water and gas valves of the boiler must be opened.
All other connections must be controlld according to the system options.
Starting The Boiler
Turn the main electric switch of the boiler room on. Working lamp will be on.
Start the circulation pump
Turn the ''on / off '' switch of the burner to the mode ''on'' (Check the burner instructions manual.)
The indicator light will be on .
**Volume of Air
*Net Cross Section of
Needed for Force Airing
( m³/h )
Open for Natural Airing
( cm² )