HYOSUNG COMET GTR125 - CATALOGUE User manual

REFERENCE
1.The detailed specification of each model are referred by the persons
who are in charge of overseas marketing team, Hyosung.
2.Special demand
When you order any colored parts, please add color code to the
end of parts number and it will be helpful to register your parts order.
※ Color Code
DR : RED
MO : YELLOW
BK : BLACK
HYOSUNG MOTORS & MACHINERY INC.

FIG 8. CAMSHAFT / VALVE

1
9
9
8
2
12
12
13
13
12
12
13
13
3
4
5
14
15
14
15
14
15
14
15
16
18
20
16
11
8
19
6
7
10
17
6
7
10
6
7
10
21-1
21-4
21-2
21-3
6
7
10
FI
G
1-
1
-
1
-

FIG 1-1. CYLINDER HEAD/ (FRONT)
REF. PARTS NO. PARTS NAME Q`TY REMARKS REC.Q'TY / 100 Units
NO. REU01 R(F/G/S)01 (PCS)
1-1-1 11110SM7900HPA 11110SM7900HPA HEAD COMP, cylinder 1 6
1-1-2 11171HG510203S 11171HG510203S COVER, cylinder head 1 6
1-1-3 11173HG5100 11173HG5100 GASKET, cylinder head cover NO.1 1 20
1-1-4 13110HG5122 13110HG5122 PIPE COMP, intake front 1 5
1-1-5 09402-44207 09402-44207 CLAMP, carburetor 1 10
1-1-6 09390-35001 09390-35001 C-RING, camshaft 4 24
1-1-7 09206-08001 09206-08001 PIN, camshaft housing knock 8
1-1-8 01517-06128 01517-06128 BOLT, oil galley(M6X12) 4
1-1-9 09168H06019 09168H06019 GASKET, oil galley bolt 2
1-1-10 09103-06013 09103-06013 BOLT, camshaft housing(M6X20) 8 40
1-1-11 09482-00456 09482-00456 PLUG, spark CR8E 1 40
1-1-12 09109H07018 09109H07018 BOLT, cylinder head cover(M7X17.5) 4 24
1-1-13 09161H11008 09161H11008 WASHER, cylinder head cover 4
1-1-14 09103H08306 09103H08306 BOLT, cylinder head(L=130) 4
1-1-15 09168-08021 09168-08021 GASKET, cylinder head bolt 4 40
1-1-16 09119H06002 09119H06002 BOLT, intake pipe(M6X16) 2
1-1-17 12782HG5100 12782HG5100 GUIDE, camchain NO.2 1 8
1-1-18 09280H32006 09280H32006 O-RING, intake pipe 1 8
1-1-19 11178-17E00 11178-17E00 GASKET, cylinder head cover NO.2 1 10
1-1-20 01421-06258 01421-06258 BOLT, cylinder head stud(M6x25) 1 30
1-1-21-1 11121-35C00PCH 11121-35C00PCH HOUSING, camshaft No.1 1
1-1-21-2 11122-35C00PCH 11122-35C00PCH HOUSING, camshaft No.2 1
1-1-21-3 11123-35C00PCH 11123-35C00PCH HOUSING, camshaft No.3 1
1-1-21-4 11124-35C00PCH 11124-35C00PCH HOUSING, camshaft No.4 1

FIG 1-2. CYLINDER HEAD/ (REAR)
REF. PARTS NO. PARTS NAME Q`TY REMARKS REC. Q'TY
NO. REU01 R(F/G/S)01 (PCS)
1-2-1 11110SM7970HPA 11110SM7970HPA HEAD COMP, cylinder 1
1-2-2 11171HG510203S 11171HG510203S COVER, cylinder head 1
1-2-3 11173HG5100 11173HG5100 GASKET, cylinder head cover NO.1 1
1-2-4 13120HM7900 13120HM7900 PIPE COMP, intake front 1 5
1-2-5 09402-44207 09402-44207 CLAMP, carburetor 1
1-2-6 09390-35001 09390-35001 C-RING, camshaft 4
1-2-7 09206-08001 09206-08001 PIN, camshaft housing knock 8
1-2-8 01517-06128 01517-06128 BOLT, oil galley(M6X12) 4
1-2-9 09168H06019 09168H06019 GASKET, oil galley bolt 2 40
1-2-10 09103-06013 09103-06013 BOLT, camshaft housing(M6X20) 8
1-2-11 09482-00456 09482-00456 PLUG, spark CR8E 1
1-2-12 09109H07018 09109H07018 BOLT, cylinder head cover(M7X17.5) 4
1-2-13 09161H11008 09161H11008 WASHER, cylinder head cover 4 24
1-2-14 09103H08306 09103H08306 BOLT, cylinder head(L=130) 4 24
1-2-15 09168-08021 09168-08021 GASKET, cylinder head bolt 4
1-2-16 09119H06002 09119H06002 BOLT, intake pipe(M6X16) 2
1-2-17 12782HG5100 12782HG5100 GUIDE, camchain NO.2 1
1-2-18 09280H32006 09280H32006 O-RING, intake pipe 1
1-2-19 11178-17E00 11178-17E00 GASKET, cylinder head cover NO.2 1
1-2-20 01421-06258 01421-06258 BOLT, cylinder head stud(M6x25) 3
1-2-21-1 11121-35C00PCH 11121-35C00PCH HOUSING, camshaft No.1 1
1-2-21-2 11122-35C00PCH 11122-35C00PCH HOUSING, camshaft No.2 1
1-2-21-3 11123-35C00PCH 11123-35C00PCH HOUSING, camshaft No.3 1
1-2-21-4 11124-35C00PCH 11124-35C00PCH HOUSING, camshaft No.4 1

1
20
20
20
2
3
12
12
12 12
13
13 13
13
8
4
5
16
16
18
9
9
11
19
8
14
15
14
15
14
15
7
7
17
21-2
6
10
7
7
21-1
6
10
7
7
21-4
6
10
7
7
21-3
6
10
14
15
FI
G
1-
2
-
2
-

Rear
1
5
6
7
3
14
10
2
8
16
812
4
9
15
11
13
15
16
16
15
15
Front
FI
G
2
-
3
-

FIG 2. CYLINDER/FRONT, REAR
REF. PARTS NO. PARTS NAME Q`TY REMARKS REC. Q'TY
NO. REU01 R(F/G/S)01 (PCS)
2-1 11220HM7970PCY 11220HM7970PCY CYLINDER COMP, rear 1 3
2-2 11141HG5110 11141HG5110 GASKET, cylinder head 1 20
2-3 11241HG5103 11241HG5103 GASKET, cylinder(NA) 1 20
2-4 04213-11169 04213-11169 PIN, cylinder head knock 2
2-5 11210HM7910PCY 11210HM7910PCY CYLINDER COMP, front 1
2-6 11141HG5110 11141HG5110 GASKET, cylinder head 1
2-7 11241HG5103 11241HG5103 GASKET, cylinder 1
2-8 04213-11149 04213-11149 KNOCK PIN, cylinder 2 6
2-9 04213-11149 04213-11149 KNOCK PIN, cylinder 2 6
2-10 04213-11169 04213-11169 PIN, cylinder head knock 2 12
2-11 11251HG510003S 11251HG510003S FIN, cylinder(FRONT) 1
2-12 07110-05168 07110-05168 BOLT, cylinder fin(FRONT)(M5×16) 2 12
2-13 11251HG510003S 11251HG510003S FIN, cylinder(REAR) 1
2-14 07110-05168 07110-05168 BOLT, cylinder fin(REAR)(M5×16) 2
2-15 08316-16068 08316-16068 NUT, cylinder head(M6) 10 30
2-16 01421-06258 01421-06258 BOLT, cylinder stud(M6×25) 4

1
2
6
11 4
8
7
12
5
3
9
10
7
15
16
17
18
18
18
16
14
13
12
12
15
16
6
19
11
FI
G
3
-
4
-

FIG 3. OIL COOLER
REF. PARTS NO. PARTS NAME Q`TY REMARKS REC. Q'TY
NO. REU01 R(F/G/S)01 (PCS)
3-3 16600HR7700 16600HR7700 COOLER, oil 1 5
3-4 16460HM7900 16460HM7900 HOSE COMP, oil cooler NO.1 1 5
3-5 16470HG5101 16470HG5101 HOSE COMP, oil cooler NO.2 1 5
3-6 09360H12007 09360H12007 BOLT, oil cooler hose union NO.2(M
1
2 10
3-7 09360H10034 09360H10034 BOLT, oil cooler hose union NO.1(M
1
2 20
3-8 01107-06256 01107-06256 BOLT, oil cooler 2 5
3-8-1 09160-06057 09160-06057 WASHER 2 5
3-9 09320-08013 09320-08013 CUSHION, oil cooler 2
3-10 09180-06030 09180-06030 SPACER, oil cooler 2
3-11 09161-10009 09161-10009 GASKET, oil cooler NO.1 4 16
3-12 09168-14011 09168-14011 GASKET, oil cooler NO.2 4 16
3-13 11280HG5101 11280HG5101 PIPE COMP, oil front 1 3
3-14 11290HG5101 11290HG5101 PIPE COMP, oil rear 1 3
3-15 09360H10034 09360H10034 UNION BOLT, oil pipe upper(M10×2
4
2
3-16 09161-10009 09161-10009 GASKET, oil pipe upper 4
3-17 15331HG5101 15331HG5101 UNION BOLT, oil pipe lower 1 5
3-18 09161-10009 09161-10009 GASKET, oil pipe lower 3

1
2
5
6
0
3
12
13
7
14
8
4
911
10
10
9
9
910
10
10
9
9
6
4
FI
G
4
-
5
-

FIG 4. CRANK CASE
REF. PARTS NO. PARTS NAME Q`TY REMARKS REC. Q'TY
NO. REU01 R(F/G/S)01 (PCS)
4-0 11300HM7900HPA 11300HM7900HPA CRANK CASE ASS’Y 1
4-1 11320HM7901PCC 11320HM7900PCC CRANK CASE COMP, L 1 1
4-2 11310HM7900PCC 11310HM7900PCC CRANK CASE COMP, R 1 1
4-3 09364-12001 09364-12001 UNION, breather hose 1
4-4 09103H10022 09103H10022 BOLT, frame & engine(L=110) 3
4-5 08319-31108 08319-31108 NUT, frame & engine(M10) 3 16
4-6 04213-13189 04213-13189 PIN, crank case knock 2
4-7 11319-05200 11319-05200 PLATE, oil gallery plug 1
4-8 01107-06106 01107-06106 BOLT, oil gallery plug plate(M6× 10) 1
4-9 01547-06558 01547-06558 BOLT, crank case(M6×55) 6 24
4-10 01547-06808 01547-06808 BOLT, crank case(M6×80) 5
4-11 02112-06908 02112-06908 SCREW, crank case(M6×90) 1
4-12 09401-14301 09401-14301 CLIP, breather drain cap 1
4-13 13870H29B00 13870H29B00 CAP COMP,breather drain 1
4-14 09404-06404 09404-06404 CLAMP, crank case 2

56
7
8
9
9
3
1
13
17
17
19
18
16
161616
16
16
10
2
4
11
12
15
14
11
11
11
11
11
20
21
23
25
23
25
24
25
22
26
26
26
FI
G
5
-
6
-

FIG 5. CRANK CASE COVER
REF. PARTS NO. PARTS NAME Q`TY REMARKS REC. Q'TY
NO. REU01 R(F/G/S)01 (PCS)
5-1 11341SM8100HPA 11341SM8100HPA COVER COMP,clutch 1 2
5-2 11351HG510203S 11351HG510203S COVER , magneto 1 2
5-3 11482HG5102 11482HG5102 GASKET, clutch cover(NA) 1 10
5-4 11483HG5102 11483HG5102 GASKET, magneto cover(NA) 1 10
5-5 09247-14026 09247-14026 PLUG, oil check 1
5-6 09168H14003 09168H14003 GASKET, oil check plug 1 30
5-7 09259-2000903S 09259-2000903S PLUG, eng oil filler 1 2
5-8 09280-17003 09280-17003 O-RING, eng oil filler plug(16.8×2.4) 1 5
5-9 04213-13189 04213-13189 PIN, clutch cover knock 2
5-10 04213-09129 04213-09129 PIN, magneto cover knock 1
5-11 01547-06308 01547-06308 BOLT, magneto cover(M6× 30) 7 33
5-12 01547-06558 01547-06558 BOLT, magneto cover 2
5-13 09403H09304 09403H09304 CLAMP, clutch cable 1
5-14 09259-2601503S 09259-2601503S PLUG, crank shaft hole 1 4
5-15 09280-22008 09280-22008 O-RING, crank shaft hole plug(22.7×3 1 5
5-16 01547-06258 01547-06258 BOLT, clutch cover(M6×25) 6 12
5-17 01547-06358 01547-06358 BOLT, clutch cover(M6×35) 2 6
5-18 01547-06608 01547-06608 BOLT, clutch cover(M6×60) 1 5
5-19 01547-06758 01547-06758 BOLT, clutch cover(M6×75) 1 5
5-20 09247H12102 09247H12102 PLUG, T.D.C 1 5
5-21 09168H12003 09168H12003 GASKET, T.D.C plug 1 5
5-22 11360HM790103S 11360HM790103S COVER COMP, engine sprocket 1 5
5-23 01547-06308 01547-06308 BOLT, engine sprocket cover(M6×30) 2
5-24 01547-06508 01547-06508 BOLT, engine sprocket cover(M6×50) 1 5
5-25 08321-31068 08321-31068 WASHER, engine sprocket cover 3
5-26 09404-06401 09404-06401 CLAMP, crank case 3
5-27 13350HR8300 13350HR8300 BKT, Car'b Adjust 1 ~KM4MF51E161100002
5-27~1 13350HR8301 13350HR8301 BKT, Car'b Adjust 1 KM4MF51E161100003~
5-28 01547-06408 01547-06408 SCREW BODY SIDE COWLING 2

15
32
33 34
20
21
22 19
18
16
17
18
11
12
14
13
30
34
10
9
8
1
5
24 25
26
19
26
6
7
27 2829
23
2
31
31
4
3
31
3
FI
G
6
-
7
-

FIG 6. CRANK SHAFT
REF. PARTS NO. PARTS NAME Q`TY REMARKS REC. Q'TY
NO. REU01 R(F/G/S)01 (PCS)
6-1 12200HG5100HPA 12200HG5100HPA CRANK SHAFT ASS’Y 1
6-2 12161HG5100 12161HG5100 ROD, connecting 1 12
6-3 09263H28003 09263H28003 BEARING, crank pin 2 10
6-4 12210HG5100 12210HG5100 PIN COMP, crank 1 5
6-5 12221HG5106CSA 12221HG5106CSA CRANK SHAFT, R 1
6-6 12261HG5104CSA 12261HG5104CSA CRANK SHAFT, L 1
6-7 09262H350A60A0 09262H350A60A0 BEARING, crank shaft, R(35×72×17) 1 5
6-8 09262H350A60A0 09262H350A60A0 BEARING, crank shaft, L(35×72×17) 1 5
6-9 21111HG5100 21111HG5100 GEAR, primary drive 1
6-10 21112-35C00 21112-35C00 GEAR, primary drive NO.2 1
6-11 09421-04004 09421-04004 KEY, primary drive gear 1
6-12 21114-35C00 21114-35C00 SPRING, primary drive gear 3
6-13 09166H16021 09166H16021 WASHER, primary drive gear thrust 1
6-14 09140-16019 09140-16019 NUT, primary drive gear(M16) 1
6-15 09282-12001 09282-12001 SEAL, crank shaft oil R(21×7) 1 7
6-16 12112HG5100PPS 12112HG5100PPS PISTON, rear 1 7
6-17 12151HG5102 12151HG5102 PIN, piston 1 14
6-18 09381-13001 09381-13001 CIRCLIP, piston pin 2 28
6-19 12140HG5101 12140HG5101 RING SET, piston 2 NOT SALE
6-20 12141HG5101 12141HG5101 RING, piston 1st 1 20
6-21 12142HG5101 12142HG5101 RING, piston 2nd 1
6-22 12144HG5101 12144HG5101 RING, piston oil 1
6-23 12161HG5100 12161HG5100 ROD, connecting 1
6-24 12111HG5106PPS 12111HG5106PPS PISTON, front 1 7
6-25 12151HG5102 12151HG5102 PIN, piston 1
6-26 09381-13001 09381-13001 CIRCLIP, piston pin 2
6-27 12141HG5101 12141HG5101 RING, piston 1st 1
6-28 12142HG5101 12142HG5101 RING, piston 2nd 1 20
6-29 12144HG5101 12144HG5101 RING, piston oil 1 20

15
32
33 34
20
21
22 19
18
16
17
18
11
12
14
13
30
34
10
9
8
1
5
24 25
26
19
26
6
7
27 2829
23
2
31
31
4
3
31
3
FI
G
6
-
7
-

FIG 6. CRANK SHAFT
REF. PARTS NO. PARTS NAME Q`TY REMARKS REC. Q'TY
NO. REU01 R(F/G/S)01 (PCS)
6-30 09166H16031 09166H16031 WASHER, primary drive gear lock 1
6-31 09160H28001 09160H28001 WASHER 3
6-32 11342HG5100 11342HG5100 JET 1
6-33 11343HG5100 11343HG5100 RETAINER 1
6-34 02112-06106 02112-06106 SCREW(M6×10) 2

FWD
FWD
9
4
11
8
12
1
3
2
10
6
7
5
13
FI
G
7
-
8
-