HYOSUNG GT650 EURO 3 - CATALOGUE User manual

HYOSUNG 2009
HYOSUNG 2009
Part catalogue for GT650
Part catalogue for GT650
S & T MOTORS
S & T MOTORS

HYOSUNG 2009
HYOSUNG 2009
Part catalogue for GT650
Part catalogue for GT650
S & T MOTORS
S & T MOTORS
REFERENCE
1. The detailed specifications of each model are referred by the persons who are in charge
of overseas marketing team, Hyosung.
2. Special demand
When you order any colored parts including Fuel tank, please add color code to the
end of parts number and it will be helpful to register your parts order.
※COLOR 2008
-.Black (MB)
-.Red (TR)
-.Yellow (MO)
-.Blue (DB)
※COLOR 2009
-.Black (SBK)
-.Red (DR)
-.White (WP)

11
12
13
3
2
14
14
14
14
14.15
14 14
14.15
14
14.15
14
14
14.15
16. 17
16. 17 16. 17
19
19
16. 17
15
721
1
22
4
18
15
19
16
20
9
14
17
8
F W D
F IG 1-1
5
23
10
6

FIG 1-1. CYLINDER HEAD/(FRONT)
REF. 2008 PART NAME Q`TY REMARKS REC.Q'TY
NO. 7EU01/7G01/7S01/7F01 9EG02/9EN01/9EU01.02
9F01/9G01/9S01 9AT02 (PCS)
1 11110SN9102HPA 11110SN9102HPA 11110SN9110HPA HEAD ASS’Y, cylinder front 15
2 11171HN91000S1 11171HN91000S1 11171HN91000S1 COVER, cylinder head front 110
3 11173HN9100 11173HN9100 11173HN9100 GASKET, cylinder head cover 110
4 11141HN9101 11141HN9101 11141HN9101 GASKET, cylinder head 110
5 13110HP9300 13110HP9300 13110HP9300 PIPE COMP, intake front 15
6 09402-56208 09402-56208 09402-56208 CLAMP, carburetor 110
7 11131HN9100PCH 11131HN9100PCH 11131HN9100PCH HOUSING, camshaft intake 1 NOT SALE
8 11132HN9100PCH 11132HN9100PCH 11132HN9100PCH HOUSING, camshaft exhaust 1 NOT SALE
9 09482-00456 09482-00456 09482-00456 PLUG, spark CR8E 110
10 13131HN9100 13131HN9100 13131HN9100 O-RING, intake pipe 110
11 09109H07018 09109H07018 09109H07018 BOLT, cylinder head cover NO.1 2
12 09161H11008 09161H11008 09161H11008 WASHER, cylinder head cover 220
13 09106H07017 09106H07017 09106H07017 BOLT, cylinder head cover NO.2 220
14 09103H06002 09103H06002 09103H06002 BOLT, camshaft housing 12 120
15 09206-08001 09206-08001 09206-08001 KNOCK PIN, camshaft housing 4
16 09103H10001 09103H10001 09103H10001 BOLT, cylinder head (M10) 440
17 09160H10002 09160H10002 09160H10002 WASHER, cylinder head bolt 440
18 07120-06408 07120-06408 07120-06408 BOLT, cylinder head NO.1 (M6) 110
19 09103H06001 09103H06001 09103H06001 BOLT, cylinder head NO.2 (M6) 220
20 04213-13189 04213-13189 04213-13189 PIN, cylinder knock 460
21 01514-08128 01514-08128 01514-08128 BOLT, oil gallery 230
22 09168-08008 09168-08008 09168-08008 GASKET, oil gallery bolt 230
23 02122-06208 02122-06208 02122-06208 SCREW, crank outer 220
24 09280H19001 09280H19001 09280H19001 O-RING, connector hose union 120
25 17680HN9101 17680HN9101 17680HN9101 UNION COMP, connector 120
26 07110-06108 07110-06108 07110-06108 BOLT 120
2009

11
12
2
14
16
8
15
9
17
21
7
20
13
18
18
16. 17
16. 17
16. 17
16. 17
14
14. 1514
14
14
14. 15
14 14
14. 15
14
14
14. 15
3
14
23
19
6
5
10
18
1
21
22
4
15
F W D
F IG 1-2
22

FIG 1-2. CYLINDER HEAD/(REAR)
REF. 2008 PART NAME Q`TY REMARKS REC.Q'TY
NO. 7EU01/7G01/7S01/7F01 9EG02/9EN01/9EU01.02
9F01/9G01/9S01 9AT02 (PCS)
1 11120SN9120HPA 11120SN9120HPA 11120SN9110HPA HEAD ASS’Y, cylinder rear 1 5
2 11171HN91000S1 11171HN91000S1 11171HN91000S1 COVER, cylinder head rear 110
3 11173HN9100 11173HN9100 11173HN9100 GASKET, cylinder head cover 110
4 11141HN9101 11141HN9101 11141HN9101 GASKET, cylinder head 110
5 13120HP9300 13120HP9300 13120HP9300 PIPE COMP, intake rear 15
6 09402-56208 09402-56208 09402-56208 CLAMP, carburetor 110
7 11131HN9100PCH 11131HN9100PCH 11131HN9100PCH HOUSING, camshaft intake 1 NOT SALE
8 11132HN9100PCH 11132HN9100PCH 11132HN9100PCH HOUSING, camshaft exhaust 1 NOT SALE
9 09482-00456 09482-00456 09482-00456 PLUG, spark CR8E 110
10 13131HN9100 13131HN9100 13131HN9100 O-RING, intake pipe 110
11 09109H07018 09109H07018 09109H07018 BOLT, cylinder head cover NO.1 2
12 09161H11008 09161H11008 09161H11008 WASHER, cylinder head cover 220
13 09106H07017 09106H07017 09106H07017 BOLT, cylinder head cover NO.2 220
14 09103H06002 09103H06002 09103H06002 BOLT, camshaft housing 12 120
15 09206-08001 09206-08001 09206-08001 KNOCK PIN, camshaft housing 4
16 09103H10001 09103H10001 09103H10001 BOLT, cylinder head (M10) 440
17 09160H10002 09160H10002 09160H10002 WASHER, cylinder head bolt 440
18 07120-06408 07120-06408 07120-06408 BOLT, cylinder head NO.1 (M6) 110
19 09103H06001 09103H06001 09103H06001 BOLT, cylinder head NO.2 (M6) 220
20 04213-13189 04213-13189 04213-13189 PIN, cylinder head knock 460
21 01514-08128 01514-08128 01514-08128 BOLT, oil gallery 230
22 09168-08008 09168-08008 09168-08008 GASKET, oil gallery bolt 230
23 02122-06208 02122-06208 02122-06208 SCREW, crank outer 220
24 09280H19001 09280H19001 09280H19001 O-RING, connector hose union 120
25 17680HN9101 17680HN9101 17680HN9101 UNION COMP, connector 120
26 07110-06108 07110-06108 07110-06108 BOLT 120
2009

F W D
F IG 2
1
36
4
5
6
4
3
2
5

FIG 2. CYLINDER /FRONT, REAR
REF. 2008 PART NAME Q`TY REMARKS REC.Q'TY
NO. 7EU01/7G01/7S01/7F01 9EG02/9EN01/9EU01.02
9F01/9G01/9S01 9AT02 (PCS)
1 11210HN9100HPA 11210HN9100HPA 11210HN9110HPA CYLINDER COMP, front 15
2 11220HN9100HPA 11220HN9100HPA 11220HN9110HPA CYLINDER COMP, rear 15
3 11241HN9101 11241HN9101 11241HN9101 GASKET, cylinder 210
4 04213-13189 04213-13189 04213-13189 PIN, cylinder head knock 460
5 08316-16068 08316-16068 08316-16068 NUT, cylinder (M6) 425
6 01421-06258 01421-06258 01421-06258 BOLT, cylinder stud (M6) 420
2009

F IG 3
1
4
2
8
8
8
9
9
9
7
7
7
5
10
11
11
11 12
12
12
6
5
5
3
경 고
DANGER

FIG 3. RADIATOR
REF. 2008 PART NAME Q`TY REMARKS REC.Q'TY
NO. 7EU01/7G01/7S01/7F01 9EG02/9EN01/9EU01.02
9F01/9G01/9S01 9AT02 (PCS)
1 17710HN9102 17710HN9102 17710HN9102 RADIATOR COMP, water 15
2 17720HN9100 17720HN9100 17720HN9100 CAP COMP, radiator 15
3 17800HN9102 17800HN9102 17800HN9102 FAN ASS’Y, radiator 15
4 17810HN9100 17810HN9100 17810HN9100 MOTOR ASS’Y, radiator fan 15
5 02142-05165 02142-05165 02142-05165 BOLT, radiator fan 3
6 09404-06429 09404-06429 09404-06429 CLAMP, radiator fan 1
7 09116-06143 09116-06143 09116-06143 BOLT, radiator 315
8 09180-06030 09180-06030 09180-06030 SPACER, radiator 315
9 09320-10015 09320-10015 09320-10015 CUSHION, radiator 315
10 17761HN9100 17761HN9100 17761HN9100 MUD GUARD, radiator 15
11 09229-03011 09229-03011 09229-03011 RIVET, mud guard 335
12 68928-09F00 68928-09F00 68928-09F00 WASHER, mud guard rivet 3
13 68150HN9100 68150HN9100 68150HN9100 PLATE, radiator 210
14 68170HN9100 68170HN9100 68170HN9100 LABEL, radiator 15
2009

F IG 4
1
0
4
5
6
25
20
20
26
22
22
2
10
10
10
10
10
12
12
27
27
12
12
7
7
3
13
13
14
14
17
17
19
18
24
16
16
15
23
23
8
2221
20
8
8
8
8
8
11
11
9

FIG 4. CRANK CASE
REF. 2008 PART NAME Q`TY REMARKS REC.Q'TY
NO. 7EU01/7G01/7S01/7F01 9EG02/9EN01/9EU01.02
9F01/9G01/9S01 9AT02 (PCS)
0 11300HN9100HPA 11300HN9100HPA 11300HN9100HPA CRANKCASE ASS’Y 15
1 11320HN9100HPA 11320HN9100HPA 11320HN9110HPA CRANKCASE COMP, L 15
2 11310HN9100HPA 11310HN9100HPA 11310HN9110HPA CRANKCASE COMP, R 15
341171HN9101121 41171HN9101121 41171HN9101121 LINK, engine mounting L(Black) 15
441161HN9101121 41161HN9101121 41161HN9101121 LINK, engine mounting R(Black) 15
5 09206H18001 09206H18001 09206H18001 PIN, crank case knock 120
6 04213-13189 04213-13189 04213-13189 PIN, crank case knock 260
7 07120-08608 07120-08608 07120-08608 BOLT, crank case M8 210
8 01547-06608 01547-06608 01547-06608 BOLT, crank case M6 640
9 07120-08708 07120-08708 07120-08708 BOLT, crank case M8 210
10 01547-06808 01547-06808 01547-06808 BOLT, crankcase M6 625
11 02112-06958 02112-06958 02112-06958 SCREW, crankcase 210
12 01517-10458 01517-10458 01517-10458 BOLT, engine mounting link & cylhead 425
13 01514-08128 01514-08128 01514-08128 BOLT, oil gallery 230
14 09168-08008 09168-08008 09168-08008 GASKET, oil gallery bolt 230
15 31135HN91000S1 31135HN91000S1 31135HN91000S1 BRACKET, starter motor 1
16 01547-06258 01547-06258 01547-06258 BOLT, starter motor braket 220
17 01547-06308 01547-06308 01547-06308 BOLT, starter motor 230
18 17481HN9100 17481HN9100 17481HN9100 UNION, water pump hose 15
19 07110-06108 07110-06108 07110-06108 BOLT, water hose union 1
20 09280H04001 09280H04001 09280H04001 O-RING, oil jet 330
21 11440HN9100 11440HN9100 11440HN9100 JET COMP, starter clutch oil 15
22 02112-06108 02112-06108 02112-06108 SCREW, oil jet 315
23 08313-11068 08313-11068 08313-11068 NUT, starter motor bracket 215
24 09280H21001 09280H21001 09280H21001 O-RING, water pump union 15
25 11430HN9100 11430HN9100 11430HN9100 JET COMP, piston rear oil 15
26 11420HN9100 11420HN9100 11420HN9100 JET COMP, piston front oil 15
27 09103H08001 09103H08001 09103H08001 BOLT, crank case M8(L100) 210
28 09263H18001 09263H18001 09263H18001 BG, clutch release cam No1 1
29 09263H10009 09263H10009 09263H10009 BG, clutch release cam No2 1
2009

FIG 5
1
4
5
6
2
28
10
11
11
11
11
11
11
25
25
25
11
11
12
9
9
29
7
8
3
26
24
30
13
14
17
19
17
17
17
27
23
21
22
18
18
18.13.27
20
16 16 16
16
16
16
3131
16
15
24
32
32

FIG 5. CRANK CASE COVER
REF. 2008 PART NAME Q`TY REMARKS REC.Q'TY
NO. 7EU01/7G01/7S01/7F01 9EG02/9EN01/9EU01.02
9F01/9G01/9S01 9AT02 (PCS)
1 11331SN9101HPA 11331SN9101HPA 11331SN9110HPA COVER COMP, clutch (With oil lens & plug) 1
2 11351HN91020S1 11351HN91020S1 11351HN9120121 COVER , magneto 15
3 11481HN9101 11481HN9101 11481HN9101 GASKET, clutch cover (NA) 15
4 11483HN9101 11483HN9101 11483HN9101 GASKET, magneto cover 15
5 09247-14026 09247-14026 09247-14026 PLUG, oil check 15
6 09168H14003 09168H14003 09168H14003 GASKET, oil check plug 110
7 09259-2000903P 09259-2000903P 09259-2000903P PLUG, engine oil filler 15
8 09280-17003 09280-17003 09280-17003 O-RING, engine oil filler plug 15
9 04213-13189 04213-13189 04213-13189 PIN, clutch cover knock 260
10 04213-09129 04213-09129 04213-09129 PIN, magneto cover knock 15
11 01547-06358 01547-06358 01547-06358 BOLT, magneto cover 885
12 01547-06558 01547-06558 01547-06558 BOLT, magneto cover 210
13 09404-06401 09404-06401 09404-06401 CLAMP, clutch cover 1
14 09259-2601503P 09259-2601503P 09259-2601503P PLUG, crankshaft hole 15
15 09280-22008 09280-22008 09280-22008 O-RING, crankshaft hole plug 15
16 01547-06358 01547-06358 01547-06358 BOLT, clutch cover 985
17 01547-06258 01547-06258 01547-06258 BOLT, clutch cover outer 420
18 01547-06708 01547-06708 01547-06708 BOLT, clutch cover outer 315
19 01547-06508 01547-06508 01547-06508 BOLT, clutch cover outer 15
20 09247H12102 09247H12102 09247H12102 PLUG, TDC 15
21 09168H12003 09168H12003 09168H12003 GASKET, TDC plug 15
22 11361HN91000S1 11361HN91000S1 11361HN9100121 COVER, engine sprocket 15
23 11482HN9100 11482HN9100 11482HN9100 O-RING, clutch outer cover 15
24 09243-11005 09243-11005 09243-11005 PLUG, oil gallary 315
25 01547-06258 01547-06258 01547-06258 BOLT, engine sprocket cover 320
26 11332HN9100 11332HN9100 11332HN9100 LENS, oil level check 15
27 11341HN9101HPA 11341HN9101HPA 11341HN9110HPA COV CLUTCH, outer 15
28 09168H06019 09168H06019 09168H06019 GASKET, magneto cover bolt 225
29 09404-06401 09404-06401 09404-06401 CLAMP 1
30 13353HP9401 13353HP9401 13353HP9401 BRACKET, carburetor adjust 1
31 01547-06408 01547-06408 01547-06408 BOLT,magnet cover 2
32 08321-31088 08321-31088 08321-31088 LOCK, washer 2
2009

FIG 6
15
23
11
20
21
22
19
18
16
17
18
12
14
13
810
9
7
1
5
16 17
18
18
6
7
20
21
22
2
2
24
24
4
3
3
24
25
26

FIG 6. CRANK SHAFT
REF. 2008 PART NAME Q`TY REMARKS REC.Q'TY
NO. 7EU01/7G01/7S01/7F01 9EG02/9EN01/9EU01.02
9F01/9G01/9S01 9AT02 (PCS)
1 12200HN9100HPA 12200HN9100HPA 12200HN9100HPA CRANK SHAFT ASS’Y 15
2 12161HN9101 12161HN9101 12161HN9101 ROD, connecting 210
3 09263H37001 09263H37001 09263H37001 BEARING, crank pin 210
412211HN9100HPA 12211HN9100HPA 12211HN9100HPA PIN COMP, crank 15
5 12221HN9102CSA 12221HN9102CSA 12221HN9102CSA CRANK SHAFT, R 15
6 12261HN9102CSA 12261HN9102CSA 12261HN9102CSA CRANK SHAFT, L 15
7 09262H35001 09262H35001 09262H35001 BEARING, crank shaft 210
8 02112-06126 02112-06126 02112-06126 SCREW, crank shaft oil seal retainer 15
9 21111HN9100 21111HN9100 21111HN9100 GEAR, primary drive 15
10 21112HN9100 21112HN9100 21112HN9100 GEAR, primary drive NO.2 15
11 12281HN9100 12281HN9100 12281HN9100 RETAINER, crank shaft oil seal 15
12 21114-35C00 21114-35C00 21114-35C00 SPRING, primary drive gear 315
13 08211-22422 08211-22422 08211-22422 WASHER, primary drive gear thrust 15
14 09140H18001 09140H18001 09140H18001 NUT, primary drive gear 15
15 09282-12001 09282-12001 09282-12001 SEAL, crank shaft oil RH 15
16 12111HN9101 12111HN9101 12111HN9101 PISTON 210
17 12151HN9101 12151HN9101 12151HN9101 PIN, piston 210
18 09381H20001 09381H20001 09381H20001 CIRCLIP, piston pin 420
19 12140HN9100 12140HN9100 12140HN9100 RINGSET, piston 230
20 12141HN9100 12141HN9100 12141HN9100 RING, piston 1st 2
21 12142HN9100 12142HN9100 12142HN9100 RING, piston 2nd 2
22 12144HN9100 12144HN9100 12144HN9100 RING, piston oil 2
23 12291HN9100 12291HN9100 12291HN9100 JET, crank shaft RH 15
24 09160H37001 09160H37001 09160H37001 WASHER, connrod thrust 315
25 17511HN9103 17511HN9103 17511HN9103 GEAR, water pump drive 15
26 09164H18001 09164H18001 09164H18001 WASHER, water pump drive gear lock 15
27 12212HN9100 12212HN9100 12212HN9100 PLUG, crank pim 2
2009

F W D
F IG .7
5
7
1
3
2
6
6
6
6
6
6
4

FIG 7. STARTER CLUTCH
REF. 2008 PART NAME Q`TY REMARKS REC.Q'TY
NO. 7EU01/7G01/7S01/7F01 9EG02/9EN01/9EU01.02
9F01/9G01/9S01 9AT02 (PCS)
1 12611HN9100 12611HN9100 12611HN9100 GEAR, starter idle 15
2 09206-13003 09206-13003 09206-13003 PIN,starter idle gear 15
3 12614HN9101 12614HN9101 12614HN9101 CLUTCH, starter one way 15
4 12620HN9102 12620HN9102 12620HN9102 GEAR COMP, starter clutch 15
5 12620HN9101 12620HN9101 12620HN9101 GEAR, starter clutch 1 NOT SALE
6 07110-08168 07110-08168 07110-08168 BOLT, starter clutch 630
7 09304H27001 09304H27001 09304H27001 BUSH, starter clutch gear 1 NOT SALE
2009

F IG 8
4
2
5
5
5
5
6
6
6
6
3
10
10
10
10 11
11
11
11
12
12
12
12
12
12
12 12
9
87
7
7
7
8
9
1
13
13
13
13 14
14
14
14

FIG 8. CAMSHAFT / VALVE
REF. 2008 PART NAME Q`TY REMARKS REC.Q'TY
NO. 7EU01/7G01/7S01/7F01 9EG02/9EN01/9EU01.02
9F01/9G01/9S01 9AT02 (PCS)
1 12710HN9100HPA 12710HN9100HPA 12710HN9100HPA CAMSHAFT ASS’Y, front intake 110
2 12730HN9100HPA 12730HN9100HPA 12730HN9100HPA CAMSHAFT ASS’Y, front exhaust 110
3 12720HN9100HPA 12720HN9100HPA 12720HN9100HPA CAMSHAFT ASS’Y, rear intake 110
4 12740HN9100HPA 12740HN9100HPA 12740HN9100HPA CAMSHAFT ASS’Y, rear exhaust 110
5 12922HN9100 12922HN9100 12922HN9100 SPRING, valve outer 840
6 09289H04002 09289H04002 09289H04002 SEAL, valve stem oil 840
7 12933HN9100 12933HN9100 12933HN9100 SEAT, valve spring 840
8 12911HN9101 12911HN9101 12911HN9101 VALVE, intake 420
9 12912HN9101 12912HN9101 12912HN9101 VALVE, exhaust 420
10 12921HN9101 12921HN9101 12921HN9101 SPRING, valve inner 840
11 12931HN9100 12931HN9100 12931HN9100 RETAINER, valve spring 840
12 12932HJ8200 12932HJ8200 12932HJ8200 COTTER, valve 16 80
13 12892-05C00170 12892-05C00170 12892-05C00170 SHIM, tappet (size 120-220) 840
14 12881HN9100 12881HN9100 12881HN9100 TAPPET 840
2009