HYOSUNG GT125 - PARTS CATALOGUE User manual

HYOSUNG
COMET - GT125

1
9
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12 13
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16 18
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6
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17
6
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10
21-1
21-4
21-2 21-3
6
7
10
FI
G
1-
1
-
1
-

REF. PARTS NAME Q`TY REMARKS NO. DOMESTIC MEN01 MEU01 MG01
1-1-1 11110SM7900HPA 11110SM7900HPA 11110SM7900HPA 11110SM7900HPA HEAD COMP, cylinder 1 1-1-2 11171HG510203S 11171HG510203S 11171HG510203S 11171HG510203S COVER, cylinder head 1 1-1-3 11173HG5100 11173HG5100 11173HG5100 11173HG5100 GASKET, cylinder head cover NO.1 1 1-1-4 13110HG5122 13110HG5122 13110HG5122 13110HG5122 PIPE COMP, intake front 1 1-1-5 09402-44207 09402-44207 09402-44207 09402-44207 CLAMP, carburetor 1 1-1-6 09390-35001 09390-35001 09390-35001 09390-35001 C-RING, camshaft 4 1-1-7 09206-08001 09206-08001 09206-08001 09206-08001 PIN, camshaft housing knock 8 1-1-8 01517-06128 01517-06128 01517-06128 01517-06128 BOLT, oil galley(M6X12) 4 1-1-9 09168H06019 09168H06019 09168H06019 09168H06019 GASKET, oil galley bolt 2 1-1-10 09103-06013 09103-06013 09103-06013 09103-06013 BOLT, camshaft housing(M6X20) 8 1-1-11 09482-00456 09482-00456 09482-00456 09482-00456 PLUG, spark CR8E 1 1-1-12 09109H07018 09109H07018 09109H07018 09109H07018 BOLT, cylinder head cover(M7X17.5) 4 1-1-13 09161H11008 09161H11008 09161H11008 09161H11008 WASHER, cylinder head cover 4 1-1-14 09103H08306 09103H08306 09103H08306 09103H08306 BOLT, cylinder head(L=130) 4 1-1-15 09168-08021 09168-08021 09168-08021 09168-08021 GASKET, cylinder head bolt 4 1-1-16 09119H06002 09119H06002 09119H06002 09119H06002 BOLT, intake pipe(M6X16) 2 1-1-17 12782HG5100 12782HG5100 12782HG5100 12782HG5100 GUIDE, camchain NO.2 1 1-1-18 09280H32006 09280H32006 09280H32006 09280H32006 O-RING, intake pipe 1 1-1-19 11178-17E00 11178-17E00 11178-17E00 11178-17E00 GASKET, cylinder head cover NO.2 1 1-1-20 01421-06258 01421-06258 01421-06258 01421-06258 BOLT, cylinder head stud(M6x25) 1 1-1-21-1 11121-35C00PCH 11121-35C00PCH 11121-35C00PCH 11121-35C00PCH HOUSING, camshaft No.1 1 1-1-21-2 11122-35C00PCH 11122-35C00PCH 11122-35C00PCH 11122-35C00PCH HOUSING, camshaft No.2 1 1-1-21-3 11123-35C00PCH 11123-35C00PCH 11123-35C00PCH 11123-35C00PCH HOUSING, camshaft No.3 1 1-1-21-4 11124-35C00PCH 11124-35C00PCH 11124-35C00PCH 11124-35C00PCH HOUSING, camshaft No.4 1
PARTS NO.
FIG 1-1. CYLINDER HEAD/ (FRONT)

1
20
20
20
2
3
12
12
12 12
13
13 13
13
8
4
5
16
16
18
9
9
11
19
8
14
15
14
15
14
15
7
7
17
21-2
6
10
7
7
21-1
6
10
7
7
21-4
6
10
7
7
21-3
6
10
14
15
FI
G
1-
2
-
2
-

REF. PARTS NAME Q`TY REMARKS NO. DOMESTIC MEN01 MEU01 MG01
1-2-1 11110SM7900HPA 11110SM7900HPA 11110SM7900HPA 11110SM7900HPA HEAD COMP, cylinder 1 1-2-2 11171HG510203S 11171HG510203S 11171HG510203S 11171HG510203S COVER, cylinder head 1 1-2-3 11173HG5100 11173HG5100 11173HG5100 11173HG5100 GASKET, cylinder head cover NO.1 1 1-2-4 13120HG5121 13120HG5130 13120HG5130 13120HG5130 PIPE COMP, intake front 1 ~ KM4MF51B041103399 1-2-4~1 13120HM7900 13120HM7900 13120HM7900 PIPE COMP, intake front 1 KM4MF51B041103400 ~ 1-2-5 09402-44207 09402-44207 09402-44207 09402-44207 CLAMP, carburetor 1 1-2-6 09390-35001 09390-35001 09390-35001 09390-35001 C-RING, camshaft 4 1-2-7 09206-08001 09206-08001 09206-08001 09206-08001 PIN, camshaft housing knock 8 1-2-8 01517-06128 01517-06128 01517-06128 01517-06128 BOLT, oil galley(M6X12) 4 1-2-9 09168H06019 09168H06019 09168H06019 09168H06019 GASKET, oil galley bolt 2 1-2-10 09103-06013 09103-06013 09103-06013 09103-06013 BOLT, camshaft housing(M6X20) 8 1-2-11 09482-00456 09482-00456 09482-00456 09482-00456 PLUG, spark CR8E 1 1-2-12 09109H07018 09109H07018 09109H07018 09109H07018 BOLT, cylinder head cover(M7X17.5) 4 1-2-13 09161H11008 09161H11008 09161H11008 09161H11008 WASHER, cylinder head cover 4 1-2-14 09103H08306 09103H08306 09103H08306 09103H08306 BOLT, cylinder head(L=130) 4 1-2-15 09168-08021 09168-08021 09168-08021 09168-08021 GASKET, cylinder head bolt 4 1-2-16 09119H06002 09119H06002 09119H06002 09119H06002 BOLT, intake pipe(M6X16) 2 1-2-17 12782HG5100 12782HG5100 12782HG5100 12782HG5100 GUIDE, camchain NO.2 1 1-2-18 09280H32006 09280H32006 09280H32006 09280H32006 O-RING, intake pipe 1 1-2-19 11178-17E00 11178-17E00 11178-17E00 11178-17E00 GASKET, cylinder head cover NO.2 1 1-2-20 01421-06258 01421-06258 01421-06258 01421-06258 BOLT, cylinder head stud(M6x25) 3 1-2-21-1 11121-35C00PCH 11121-35C00PCH 11121-35C00PCH 11121-35C00PCH HOUSING, camshaft No.1 1 1-2-21-2 11122-35C00PCH 11122-35C00PCH 11122-35C00PCH 11122-35C00PCH HOUSING, camshaft No.2 1 1-2-21-3 11123-35C00PCH 11123-35C00PCH 11123-35C00PCH 11123-35C00PCH HOUSING, camshaft No.3 1 1-2-21-4 11124-35C00PCH 11124-35C00PCH 11124-35C00PCH 11124-35C00PCH HOUSING, camshaft No.4 1
FIG 1-2. CYLINDER HEAD/ (REAR)
PARTS NO.

Rear
1
5
6
7
3
14
10
2
8
16
812
4
9
15
11
13
15
16
16
15
15
Front
FI
G
2
-
3
-

REF. PARTS NAME Q`TY REMARKS NO. DOMESTIC MEN01 MEU01 MG01
2-1 11220HM7900PCY 11220HM7900PCY 11220HM7900PCY 11220HM7900PCY CYLINDER COMP, rear 1 2-2 11141HG5110 11141HG5110 11141HG5110 11141HG5110 GASKET, cylinder head 1 2-3 11241HG5103 11241HG5103 11241HG5103 11241HG5103 GASKET, cylinder(NA) 1 2-4 04213-11169 04213-11169 04213-11169 04213-11169 PIN, cylinder head knock 2 2-5 11210HM7900PCY 11210HM7900PCY 11210HM7900PCY 11210HM7900PCY CYLINDER COMP, front 1 ~KM4MF51BX41103046 2-5~1 11210HM7910PCY 11210HM7910PCY 11210HM7910PCY CYLINDER COMP, front 1 KM4MF51BX41103047 ~ 2-6 11141HG5110 11141HG5110 11141HG5110 11141HG5110 GASKET, cylinder head 1 2-7 11241HG5103 11241HG5103 11241HG5103 11241HG5103 GASKET, cylinder 1 2-8 04213-11149 04213-11149 04213-11149 04213-11149 KNOCK PIN, cylinder 2 2-9 04213-11149 04213-11149 04213-11149 04213-11149 KNOCK PIN, cylinder 2 2-10 04213-11169 04213-11169 04213-11169 04213-11169 PIN, cylinder head knock 2 2-11 11251HG510003S 11251HG510003S 11251HG510003S 11251HG510003S FIN, cylinder(FRONT) 1 2-12 07110-05168 07110-05168 07110-05168 07110-05168 BOLT, cylinder fin(FRONT)(M5×16) 2 2-13 11251HG510003S 11251HG510003S 11251HG510003S 11251HG510003S FIN, cylinder(REAR) 1 2-14 07110-05168 07110-05168 07110-05168 07110-05168 BOLT, cylinder fin(REAR)(M5×16) 2 2-15 08316-16068 08316-16068 08316-16068 08316-16068 NUT, cylinder head(M6) 10 2-16 01421-06258 01421-06258 01421-06258 01421-06258 BOLT, cylinder stud(M6×25) 4
FIG 2. CYLINDER/FRONT, REAR
PARTS NO.

1
2
6
11 4
8
7
12
5
3
9
10
7
15
16
17 18 18 18
16
14
13
12
12
15
16
6
19
11
FI
G
3
-
4
-

REF. PARTS NAME Q`TY REMARKS NO. DOMESTIC MEN01 MEU01 MG01
3-1 16810HG5104 16810HG5104 16810HG5104 16810HG5104 GRILLE COMP, oil cooler NO.1 1 3-2 16820HG5103 16820HG5103 16820HG5103 16820HG5103 GRILLE COMP, oil cooler No.2 1 3-3 16600HG5102 16600HG5102 16600HG5102 16600HG5102 COOLER, oil 1 3-4 16460HM7900 16460HM7900 16460HM7900 16460HM7900 HOSE COMP, oil cooler NO.1 1 3-5 16470HG5101 16470HG5101 16470HG5101 16470HG5101 HOSE COMP, oil cooler NO.2 1 3-6 09360H12007 09360H12007 09360H12007 09360H12007 BOLT, oil cooler hose union NO.2(M
1
2
3-7 09360H10034 09360H10034 09360H10034 09360H10034 BOLT, oil cooler hose union NO.1(M
1
2
3-8 09116-06010 09116-06010 09116-06010 09116-06010 BOLT, oil cooler 2 3-9 09320-08013 09320-08013 09320-08013 09320-08013 CUSHION, oil cooler 2 3-10 09180-06030 09180-06030 09180-06030 09180-06030 SPACER, oil cooler 2 3-11 09161-10009 09161-10009 09161-10009 09161-10009 GASKET, oil cooler NO.1 4 3-12 09168-14011 09168-14011 09168-14011 09168-14011 GASKET, oil cooler NO.2 4 3-13 11280HG5101 11280HG5101 11280HG5101 11280HG5101 PIPE COMP, oil front 1 3-14 11290HG5101 11290HG5101 11290HG5101 11290HG5101 PIPE COMP, oil rear 1 3-15 09360H10034 09360H10034 09360H10034 09360H10034 UNION BOLT, oil pipe upper(M10×2
4
2
3-16 09161-10009 09161-10009 09161-10009 09161-10009 GASKET, oil pipe upper 4 3-17 15331HG5101 15331HG5101 15331HG5101 15331HG5101 UNION BOLT, oil pipe lower 1 3-18 09161-10009 09161-10009 09161-10009 09161-10009 GASKET, oil pipe lower 3 3-19 09320-10015 09320-10015 09320-10015 09320-10015 CUSHION 2
FIG 3. OIL COOLER
PARTS NO.

1
2
5
6
0
3
12
13
7
14
8
4
911
10
10
9
9
910
10
10
9
9
6
4
FI
G
4
-
5
-

REF. PARTS NAME Q`TY REMARKS NO. DOMESTIC MEN01 MEU01 MG01
4-0 11300HM7900HPA 11300HM7900HPA 11300HM7900HPA 11300HM7900HPA CRANK CASE ASS’Y 1 4-1 11320HM7900PCC 11320HM7900PCC 11320HM7900PCC 11320HM7900PCC CRANK CASE COMP, L 1 4-2 11310HM7900PCC 11310HM7900PCC 11310HM7900PCC 11310HM7900PCC CRANK CASE COMP, R 1 4-3 09364-12001 09364-12001 09364-12001 09364-12001 UNION, breather hose 1 4-4 09103H10022 09103H10022 09103H10022 09103H10022 BOLT, frame & engine(L=110) 3 4-5 08319-31106 08319-31106 08319-31106 08319-31106 NUT, frame & engine(M10) 3 4-6 04213-13189 04213-13189 04213-13189 04213-13189 PIN, crank case knock 2 4-7 11319-05200 11319-05200 11319-05200 11319-05200 PLATE, oil gallery plug 1 4-8 01107-06106 01107-06106 01107-06106 01107-06106 BOLT, oil gallery plug plate(M6× 10) 1 4-9 01547-06558 01547-06558 01547-06558 01547-06558 BOLT, crank case(M6×55) 6 4-10 01547-06808 01547-06808 01547-06808 01547-06808 BOLT, crank case(M6×80) 5 4-11 02112-06908 02112-06908 02112-06908 02112-06908 SCREW, crank case(M6×90) 1 4-12 09401-14301 09401-14301 09401-14301 09401-14301 CLIP, breather drain cap 1 4-13 13870H29B00 13870H29B00 13870H29B00 13870H29B00 CAP COMP,breather drain 1 4-14 09404-06404 09404-06404 09404-06404 09404-06404 CLAMP, crank case 2
FIG 4. CRANK CASE
PARTS NO.

56
7
8
9
9
3
1
13
17 17
19
18
16
161616
16 16
10
2
4
11
12
15 14
11
11
11
11
11
20
21
23
25
23
25
24
25
22
26
26
26
FI
G
5
-
6
-

REF. PARTS NAME Q`TY REMARKS NO. DOMESTIC MEN01 MEU01 MG01
5-1 11341SJ820003S 11341SJ820003S 11341SJ820003S 11341SJ820003S COVER COMP,clutch 1 5-2 11351HG510203S 11351HG510203S 11351HG510203S 11351HG510203S COVER , magneto 1 5-3 11482HG5102 11482HG5102 11482HG5102 11482HG5102 GASKET, clutch cover(NA) 1 5-4 11483HG5102 11483HG5102 11483HG5102 11483HG5102 GASKET, magneto cover(NA) 1 5-5 09247-14026 09247-14026 09247-14026 09247-14026 PLUG, oil check 1 5-6 09168H14003 09168H14003 09168H14003 09168H14003 GASKET, oil check plug 1 5-7 09259-2000903S 09259-2000903S 09259-2000903S 09259-2000903S PLUG, eng oil filler 1 5-8 09280-17003 09280-17003 09280-17003 09280-17003 O-RING, eng oil filler plug(16.8×2.4) 1 5-9 04213-13189 04213-13189 04213-13189 04213-13189 PIN, clutch cover knock 2 5-10 04213-09129 04213-09129 04213-09129 04213-09129 PIN, magneto cover knock 1 5-11 01547-06308 01547-06308 01547-06308 01547-06308 BOLT, magneto cover(M6× 30) 7 5-12 01547-06558 01547-06558 01547-06558 01547-06558 BOLT, magneto cover 2 5-13 09403H09304 09403H09304 09403H09304 09403H09304 CLAMP, clutch cable 1 5-14 09259-2601503S 09259-2601503S 09259-2601503S 09259-2601503S PLUG, crank shaft hole 1 5-15 09280-22008 09280-22008 09280-22008 09280-22008 O-RING, crank shaft hole plug(22.7×3 1 5-16 01547-06258 01547-06258 01547-06258 01547-06258 BOLT, clutch cover(M6×25) 6 5-17 01547-06358 01547-06358 01547-06358 01547-06358 BOLT, clutch cover(M6×35) 2 5-18 01547-06608 01547-06608 01547-06608 01547-06608 BOLT, clutch cover(M6×60) 1 5-19 01547-06758 01547-06758 01547-06758 01547-06758 BOLT, clutch cover(M6×75) 1 5-20 09247H12102 09247H12102 09247H12102 09247H12102 PLUG, T.D.C 1 5-21 09168H12003 09168H12003 09168H12003 09168H12003 GASKET, T.D.C plug 1 5-22 11360HM790103S 11360HM790103S 11360HM790103S 11360HM790103S COVER COMP, engine sprocket 1 5-23 01547-06308 01547-06308 01547-06308 01547-06308 BOLT, engine sprocket cover(M6×30) 2 5-24 01547-06508 01547-06508 01547-06508 01547-06508 BOLT, engine sprocket cover(M6×50) 1 5-25 08321-31068 08321-31068 08321-31068 08321-31068 WASHER, engine sprocket cover 3 5-26 09404-06401 09404-06401 09404-06401 09404-06401 CLAMP, crank case 3
FIG 5. CRANK CASE COVER
PARTS NO.

15
32
33 34
20
21
22 19
18
16
17
18
11
12
14
13
30
34 10
9
8
1
5
24 25
26
19
26
6
7
27 2829
23
2
31
31
4
3
31
3
FI
G
6
-
7
-

REF. PARTS NAME Q`TY REMARKS NO. DOMESTIC MEN01 MEU01 MG01
6-1 12200HG5100HPA 12200HG5100HPA 12200HG5100HPA 12200HG5100HPA CRANK SHAFT ASS’Y 1 6-2 12161HG5100 12161HG5100 12161HG5100 12161HG5100 ROD, connecting 1 6-3 09263H28003 09263H28003 09263H28003 09263H28003 BEARING, crank pin 2 6-4 12210HG5100 12210HG5100 12210HG5100 12210HG5100 PIN COMP, crank 1 6-5 12221HG5106CSA 12221HG5106CSA 12221HG5106CSA 12221HG5106CSA CRANK SHAFT, R 1 6-6 12261HG5104CSA 12261HG5104CSA 12261HG5104CSA 12261HG5104CSA CRANK SHAFT, L 1 6-7 09262H350A60A0 09262H350A60A0 09262H350A60A0 09262H350A60A0 BEARING, crank shaft, R(35×72×17) 1 6-8 09262H350A60A0 09262H350A60A0 09262H350A60A0 09262H350A60A0 BEARING, crank shaft, L(35×72×17) 1 6-9 21111HG5100 21111HG5100 21111HG5100 21111HG5100 GEAR, primary drive 1 6-10 21112-35C00 21112-35C00 21112-35C00 21112-35C00 GEAR, primary drive NO.2 1 6-11 09421-04004 09421-04004 09421-04004 09421-04004 KEY, primary drive gear 1 6-12 21114-35C00 21114-35C00 21114-35C00 21114-35C00 SPRING, primary drive gear 3 6-13 09166H16021 09166H16021 09166H16021 09166H16021 WASHER, primary drive gear thrust 1 6-14 09140-16019 09140-16019 09140-16019 09140-16019 NUT, primary drive gear(M16) 1 6-15 09282-12001 09282-12001 09282-12001 09282-12001 SEAL, crank shaft oil R(21×7) 1 6-16 12112HG5100PPS 12112HG5100PPS 12112HG5100PPS 12112HG5100PPS PISTON, rear 1 6-17 12151HG5102 12151HG5102 12151HG5102 12151HG5102 PIN, piston 1 6-18 09381-13001 09381-13001 09381-13001 09381-13001 CIRCLIP, piston pin 2 6-19 12140HG5101 12140HG5101 12140HG5101 12140HG5101 RING SET, piston 2 NOT SALE 6-20 12141HG5101 12141HG5101 12141HG5101 12141HG5101 RING, piston 1st 1 6-21 12142HG5101 12142HG5101 12142HG5101 12142HG5101 RING, piston 2nd 1 6-22 12144HG5101 12144HG5101 12144HG5101 12144HG5101 RING, piston oil 1 6-23 12161HG5100 12161HG5100 12161HG5100 12161HG5100 ROD, connecting 1 6-24 12111HG5106PPS 12111HG5106PPS 12111HG5106PPS 12111HG5106PPS PISTON, front 1 6-25 12151HG5102 12151HG5102 12151HG5102 12151HG5102 PIN, piston 1 6-26 09381-13001 09381-13001 09381-13001 09381-13001 CIRCLIP, piston pin 2 6-27 12141HG5101 12141HG5101 12141HG5101 12141HG5101 RING, piston 1st 1 6-28 12142HG5101 12142HG5101 12142HG5101 12142HG5101 RING, piston 2nd 1 6-29 12144HG5101 12144HG5101 12144HG5101 12144HG5101 RING, piston oil 1
FIG 6. CRANK SHAFT
PARTS NO.

15
32
33 34
20
21
22 19
18
16
17
18
11
12
14
13
30
34 10
9
8
1
5
24 25
26
19
26
6
7
27 2829
23
2
31
31
4
3
31
3
FI
G
6
-
7
-

REF. PARTS NAME Q`TY REMARKS NO. DOMESTIC MEN01 MEU01 MG01
6-30 09166H16031 09166H16031 09166H16031 09166H16031 WASHER, primary drive gear lock 1 6-31 09160H28001 09160H28001 09160H28001 09160H28001 WASHER 3 6-32 11342HG5100 11342HG5100 11342HG5100 11342HG5100 JET 1 6-33 11343HG5100 11343HG5100 11343HG5100 11343HG5100 RETAINER 1 6-34 02112-06106 02112-06106 02112-06106 02112-06106 SCREW(M6×10) 2
FIG 6. CRANK SHAFT
PARTS NO.

FWD
FWD
9
4
11
8
12
1
3
2
10
6
75
13
FI
G
7
-
8
-

REF. PARTS NAME Q`TY REMARKS NO. DOMESTIC MEN01 MEU01 MG01
7-1 12611HG5100 12611HG5100 12611HG5100 12611HG5100 GEAR, starter idle 1 7-2 12612HG5100 12612HG5100 12612HG5100 12612HG5100 SHAFT, starter idle gear 1 7-3 09180-13006 09180-13006 09180-13006 09180-13006 SPACE, starter idle gear 1 7-4 12620HG5101 12620HG5101 12620HG5101 12620HG5101 GEAR COMP, starter clutch 1 7-5 09261-10003 09261-10003 09261-10003 09261-10003 ROLLER, starter clutch 3 7-6 09440-03004 09440-03004 09440-03004 09440-03004 SPRING, starter clutch release push 3 7-7 12633-05300 12633-05300 12633-05300 12633-05300 PIECE, starter clutch release push 3 7-8 09263-22031 09263-22031 09263-22031 09263-22031 BEARING, starter clutch gear 1 7-9 07110-08168 07110-08168 07110-08168 07110-08168 BOLT, starter clutch (M8×16) 3 7-10 12649-05300 12649-05300 12649-05300 12649-05300 SHIM, starter clutch hub 1 7-11 12630-29B00 12630-29B00 12630-29B00 12630-29B00 HUB COMP, starter clutch 1 7-12 12620HG5101 12620HG5101 12620HG5101 12620HG5101 GEAR, starter clutch 1 NOT SALE 7-13 12621HG5100 12621HG5100 12621HG5100 12621HG5100 RACE, starter clutch inner 1 NOT SALE
FIG 7. STARTER CLUTCH
PARTS NO.

2
2
1
7
3
18
3
4
4
5
5
6
6
6
6
2
2
8
8
9
9
10
10
10
10
11
11
11
11
12
12
12 12
12
12
12
12
13
13
13
13
14
14
14
14
15
15
15
15
16
16
16
16
17
FIG
8
-
1
-
9
-