HYOSUNG Comet 650S User manual

SERVICE MANUAL
99000-94910
SERVICE MANUAL
HYOSUNG MOTORS & MACHINERY INC.
*Comet650S/R(SM)-COV 2005.4.28 5:11 PM 페이지1 001 PagePro 9100 300DPI 100LPI

SERVICING INFORMATION
GROUP INDEX
GENERAL INFORMATION 1
PERIODIC MAINTENANCE 2
ELECTRICAL SYSTEM 6
CHASSIS 7
8
This manual has been prepared on the basis
of the latest specification at the time of
publication.
If modification has been made since then,
difference may exist between the content of
this manual and the actual vehicle.
Illustrations in this manual are used to show
the basic principles of operation and work
procedures.
They may not represent the actual vehicle
exactly in detail.
COPYRIGHT HYOSUNG MOTORS & MACHINERY INC. 2005.
HYOSUNG MOTORS & MACHINERY INC.
FOREWORD
This manual contains an introductory description on
HYOSUNG & and
procedures for its inspection/service and overhaul of its
main components.
It covers the differences from and please
refer to the service manual of (99000-94810)
for others which are not covered in this manual.
This page numbers on the top are ones which are in the
service manual of and ones on the bottom
are the page numbers in this manual.
Other information considered as generally known is not
included.
Read GENERAL INFORMATION section to familiarize
yourself with outline of the vehicle and MAINTENANCE
and other sections to use as a guide for proper
inspection and service.
This manual will help you know the vehicle better so that
you can assure your customers of your optimum an
quick service.
WARNING
This manual is intended for those who have
enough knowledge and skills for servicing
HYOSUNG vehicles. Without such knowledge and
skills, you should not attempt servicing by relying
on this manual only.
Instead, please contact your nearby authorized
HYOSUNG motorcycle dealer.

2
(Standard type)

3
NOTE
Difference between photographs and actual motorcycles depends on the markets.
(Sports type)

4
HOW TO USE THIS MANUAL
TO LOCATE WHAT YOU ARE
LOOKING FOR:
1. The text of this manual is divided into sections.
2. As the title of these sections are listed on the previous
page as GROUP INDEX, select the section where you are look-
ing for.
3. Holding the manual as shown at the right will allow you to find
the first page of the section easily.
4. On the first page of each section, its contents are listed. Find
the item and page you need.
SYMBOL
Listed in the table below are the symbols indicating instructions and other information necessary for servicing and
meaning associated with them respectively.
Apply THREAD LOCK 1324
Apply or use brake fluid.
Measure in voltage range.
Measure in resistance range.
Measure in current range.
Use special tool.
Use engine coolant.
Torque control required.
Data beside it indicates specified torque.
Apply oil. Use engine oil unless otherwise
specified.
Apply SUPER GREASE A
Apply SILICONE GREASE.
Apply MOLY PASTE.
Apply BOND 1215 .
Use fork oil.
DEFINITION
SYMBOL DEFINITIONSYMBOL
Apply SUPER GREASE C .

5
GENERAL INFORMATION
EXTERIOR ILLUSTRATION 6 (1-7-1)
SPECIFICATIONS 9 (1-8)
CONTENTS 1

1-7-1 GENERAL INFORMATION
6
EXTERIOR ILLUSTRATION [ (Standard type)]
Rear
reflector
Turn signal lamp (Rear)
Tail / Brake lamp
License plate lamp
Head lamp Turn signal lamp(Front)
Passenger footrests
(HEIGHT)
(WIDTH)
(WHEEL BASE)
(LENGTH)

GENERAL INFORMATION 1-7-2
7
510
315
655
1,125
825
150
1,435
2,060
330
780 710
970
645
800
785
710
790
810
880
EXTERIOR ILLUSTRATION [ (Sports type)]
Rear
reflector
Turn signal lamp (Rear)
Tail / Brake lamp
License plate lamp
Head lamp Turn signal lamp(Front)
Passenger footrests
(HEIGHT)
(WIDTH)
(WHEEL BASE)
(LENGTH)

1-7-3 GENERAL INFORMATION
8
EXTERIOR ILLUSTRATION [ ]
Rear
reflector
Turn signal lamp (Rear)
Tail / Brake lamp
License plate lamp
Head lamp Turn signal lamp(Front)
Passenger footrests
(HEIGHT)
(WIDTH)
(WHEEL BASE)
(LENGTH)

GENERAL INFORMATION 1-8
9
2,060 mm (81.1 in)
740 mm (29.1 in)
1,125 mm (44.3 in)
1,435 mm (56.5 in)
150 mm (5.9 in)
215 kg (474 lbs)
655 mm (25.8 in)
130 mm (5.1 in)
220 kg (485 lbs)
Overall length
Overall width
Overall height
Wheelbase
Ground clearance
Mass
ITEM
SPECIFICATIONS
DIMENSIONS AND DRY MASS
(Standard type) (Sport type)
Four-stroke, DOHC, Liquid-cooled
V-2 cylinder
81.5 mm (3.21 in)
62.0 mm (2.44 in)
647 (39.5 in3)
BDSR39 TYPE (DOUBLE)
Electric starter
Wet sump
Type
Number of cylinder
Bore
Stroke
Piston displacement
Carburetor
Starter system
Lubrication system
ITEM
ENGINE
(Standard type) (Sport type)
Wet multi-plate type
6-speed constant mesh
1-down, 5-up
2.93
2.46
1.60
1.32
1.13
0.96
0.85
RK525XSO 108 links
Clutch
Transmission
Gearshift pattern
Final reduction
Gear ratio, 1st
2nd
3rd
4th
5th
6th
Drive chain
ITEM
TRANSMISSION
(Standard type) (Sport type)