HYOSUNG GV650FI - PARTS CATALOGUE Instruction Manual

REFERENCE
1.The detailed specifications of each model are referred by the persons
who are in charge of overseas marketing team, Hyosung.
2.Special demand
When you order any colored parts, please add color code to the end of parts number
and it will be helpful to register your parts order.
※Color code
0DS : SILVER 0ON:ORANGE + BLACK
0TB : BLUE 0SO :SILVER + ORANGE
0MB : BLACK SBK : BLACK
HYOSUNG

7
3
1-4
1-4
1-4
1-4
1-4. 1-5
1-4 1-4
1-4. 1-5
1-4
1-4. 1-5
1-4
1-4
1-4. 1-5
13. 14
13. 14 13. 14
16
16
13. 14
15
1-2 18
1-1 5
20
2
19
9
4
15
1
1-5
16
13
21
22
17
8
1-4
14
1-3
FWD
F IG 1-1
10
11
12
20
6

FIG 1-1. CYLINDER HEAD/(FRONT)
REF. PART NUMBER 7G01/7S01 PART NAME Q'ty REMARKS REC.Q'TY
NO. 7EU01/7F01/7G01/7S01 BLACK FRAME (PCS)
1 11110SN9102HPA 11110SN9110HPA HEAD ASS’Y, cylinder front(Head+Plug) 15
1-2 11131HN9100 11131HN9100 HOUSING, camshaft intake 1 NOT SALE
1-3 11132HN9100 11132HN9100 HOUSING, camshaft exhaust 1 NOT SALE
1-4 09103H06002 09103H06002 BOLT, camshaft housing 12
1-5 09206-08001 09206-08001 KNOCK PIN, camshaft housing 4
2 11171HP95020S1 11171HP9502121 COVER,cylinder head lower 1
3 11172HP95020BF 11172HP95020BF COVER,cylinder head upper 1
4 11141HN9101 11141HN9101 GASKET, cylinder head 1
5 13110HP9300 13110HP9300 PIPE COMP, intake front 1
6 09402-62208 09402-62208 CLAMP, carburetor 1
7 11173HN9100 11173HN9100 GASKET,cylinder head cover 1 20
8 09482-00456 09482-00456 PLUG,spark CR8E 1
9 13131HN9100 13131HN9100 O-RING, intake pipe 1 40
10 09106-07009 09106-07009 BOLT, cylinder head cover NO.1 2 40
11 09161H11008 09161H11008 WASHER, cylinder head cover 2 20
12 09106H07018 09106H07018 BOLT, cylinder head rear cover NO.2 2 20
13 09103H10001 09103H10001 BOTL,cylinder head (M10) 4 10
14 09160H10002 09160H10002 WASHER, cylinder head bolt 4 10
15 07120-06408 07120-06408 BOLT, cylinder head NO.1 (M6) 1 10
16 09103H06001 09103H06001 BOLT, cylinder head NO.2 (M6) 2 10
17 04213-13189 04213-13189 PIN, cylinder knock 2
18 01514-08128 01514-08128 BOLT, oil gallery 2
19 09168-08008 09168-08008 GASKET, oil gallery bolt 2 20
20 02122-06208 02122-06208 SCREW, intake pipe 2
21 11181HP9500 11181HP9500 O-RING, cylinder head lower cover No.1 1 10
22 11182HP9500 11182HP9500 O-RING, cylinder head lower cover No.2 1 10

1-4
13
1-3
1-5
8
14
18
1-2
22
21
17
16
16
13. 14
13. 14
13. 14
13. 14
1-4
1-4. 1-51-4
1-4
1-4
1-4. 1-5
1-4 1-4
1-4. 1-5
1-4
1-4
1-4. 1-5
7
1-4
20
2
16
6
5
9
15
1-1
1
18
19
4
1-5
FWD
F IG 1-2
19
3
12
10
11

FIG 1-2. CYLINDER HEAD/(REAR)
REF. PART NUMBER 7G01/7S01 PART NAME Q'ty REMARKS REC.Q'TY
NO. 7EU01/7F01/7G01/7S01 BLACK FRAME (PCS)
1 11120SP9501HPA 11120SP9510HPA HEAD ASS'Y, cylinder rear 1 5
1-2 11131HN9100 11131HN9100 HOUSING, camshaft intake 1 NOT SALE
1-3 11132HN9100 11132HN9100 HOUSING, camshaft exhaust 1 NOT SALE
1-4 09103H06002 09103H06002 BOLT, camshaft housing 12
1-5 09206-08001 09206-08001 KNOCK PIN, camshaft housing 4
2 11171HP95020BF 11171HP9502121 COVER,cylinder head lower 1
3 11172HP95020BF 11172HP95020BF COVER,cylinder head upper 1
4 11141HN9101 11141HN9101 GASKET, cylinder head 1
5 13120HP9300 13120HP9300 PIPE COMP, intake front 1 5
6 09402-62208 09402-62208 CLAMP, carburetor 1
7 11173HN9100 11173HN9100 GASKET,cylinder head cover 1 20
8 09482-00456 09482-00456 PLUG,spark CR8E 1 20
9 13131HN9100 13131HN9100 O-RING, intake pipe 1 20
10 09106-07009 09106-07009 BOLT, cylinder head cover NO.1 2
11 09161H11008 09161H11008 WASHER, cylinder head cover 2
12 09106H07018 09106H07018 BOLT, cylinder head rear cover NO.2 2
13 09103H10001 09103H10001 BOTL,cylinder head (M10) 4
14 09160H10002 09160H10002 WASHER, cylinder head bolt 4
15 07120-06408 07120-06408 BOLT, cylinder head NO.1 (M6) 1
16 09103H06001 09103H06001 BOLT, cylinder head NO.2 (M6) 2
17 04213-13189 04213-13189 PIN, cylinder knock 2
18 01514-08128 01514-08128 BOLT, oil gallery 2
19 09168-08008 09168-08008 GASKET, oil gallery bolt 2 20
20 02122-06208 02122-06208 SCREW, intake pipe 2
21 11181HP9500 11181HP9500 O-RING, cylinder head lower cover No.1 1 20
22 11182HP9500 11182HP9500 O-RING, cylinder head lower cover No.2 1 20

FWD
F IG 2
1
36
4
5
6
4
3
2
5

FIG 2. CYLINDER /FRONT, REAR
REF. PART NUMBER 7G01/7S01 PART NAME Q'ty REMARKS REC.Q'TY
NO. 7EU01/7F01/7G01/7S01 BLACK FRAME (PCS)
1 11210HN9100HPA 11210HN9110HPA CYLINDER ASS'Y, front 1 10
2 11220HN9100HPA 11220HN9110HPA CYLINDER ASS'Y, rear 1 10
3 11241HN9101 11241HN9101 GASKET, cylinder 2 20
4 04213-13189 04213-13189 PIN, cylinder knock 4
5 08316-16068 08316-16068 NUT, cylinder (M6) 4
6 01421-06258 01421-06258 BOLT, cylinder stud (M6) 4 20

F IG 3
1
4
8
9
8
9
8
9
2
8
9
6
5
5
5
3
7
7
7
7

FIG 3. RADIATOR
REF. PART NUMBER 7G01/7S01 PART NAME Q'ty REMARKS REC.Q'TY
NO. 7EU01/7F01/7G01/7S01 BLACK FRAME (PCS)
1 17710HP9500 17710HP9500 RADIATOR COMP, water 1 5
2 17860HN9100 17860HN9100 SWITCH ASS'Y, thermo 1 5
3 17800HN9102 17800HN9102 FAN ASS'Y, radiator 1 5
4 17810HN9100 17810HN9100 MOTOR ASS'Y, radiator fan 1
5 02142-05165 02142-05165 BOLT, radiator fan 3
6 09404-06401 09404-06401 CLAMP, radiator fan 1
7 09116-06143 09116-06143 BOLT, radiator 4 20
8 09180-06011 09180-06011 SPACER, radiator 4 20
9 09320H10006 09320H10006 CUSHION, radiator 4 20

F IG 4
1
0
6
3
20
20
4
22
22
2
10
10
10
10
10
12
12
7
7
13
25
27
26
13
14
14
17
17
19
18
24
16
16
15
23
23
8
2221
20
8
8
8
8
5
8
11
11
9
5

FIG 4. CRANK CASE
REF. PART NUMBER 7G01/7S01 PART NAME Q'ty REMARKS REC.Q'TY
NO. 7EU01/7F01/7G01/7S01 BLACK FRAME (PCS)
0 11300HP9502HPA 11300HP9510HPA CRANKCASE ASS'Y 1 1
1 11320HP9500HPA 11310HP9510HPA CRANKCASE COMP, L 1 5
2 11310HP9502HPA 11320HP9510HPA CRANKCASE COMP, R 1 5
3 11430HN9100 11430HN9100 JET COMP, piston rear oil 1
4 11420HN9100 11420HN9100 JET COMP, piston front oil 1
5 09403H09304 09403H09304 CLAMP. 2
6 04213-13189 04213-13189 PIN, crank case knock 2
7 07120-08608 07120-08608 BOLT, crank case M8 2
8 01547-06608 01547-06608 BOLT, crank case M6 8
9 07120-08708 07120-08708 BOLT, crank case M8 2
10 01547-06808 01547-06808 BOLT, crankcase 5
11 02112-06958 02112-06958 SCREW,crankcase 2
12 09103H08001 09103H08001 BOLT, crank case M8(L100) 2
13 01514-08128 01514-08128 BOLT, oil gallery 2
14 09168-08008 09168-08008 GASKET, oil gallery bolt 2 20
15 31135HP95000S1 31135HP9500120 BRACKET, starter motor 1 2
16 01547-06308 01547-06308 BOLT, starter motor braket 2
17 01547-06358 01547-06358 BOLT, starter motor 2
18 17481HN9100 17481HN9100 UNION, water pump hose 1 3
19 07110-06128 07110-06128 BOLT, water hose union 1
20 09280H04001 09280H04001 O-RING, oil jet 3
21 11440HN9100 11440HN9100 JET COMP, starter clutch oil 1
22 02112-06108 02112-06108 SCREW, oil jet 3
23 08319-21068 08319-21068 NUT, starter motor bracket 2
24 09280H21001 09280H21001 O-RING, water pump union 1 3
25 13870HP9501 13870HP9501 PIPE COMP, breather hose 1 2
26 09283H12005 09283H12005 O-RING, breather pipe 1
27 09128-06054 09128-06054 BOLT, breather pipe 1
28 09263H18001 09263H18001 BG, clutch release cam No1 1 10
29 09263H10009 09263H10009 BG, clutch release cam No2 1 10

F IG 5
1
4
5
6
2
28
10
11
11
11
11
11
11
25
25
30
29
11
11
12
9
9
7
8
3
26
13
14
17
19
17
17
17
27
23
21
22
18
18
18.13.27
20
16 16 16
16
16
16
2424
16
15

FIG 5. CRANK CASE COVER
REF. PART NUMBER 7G01/7S01 PART NAME Q'ty REMARKS REC.Q'TY
NO. 7EU01/7F01/7G01/7S01 BLACK FRAME (PCS)
1 11331HP9500HPA 11331HP9500HPA COVER COMP, clutch 10
2 11351HN91200BF 11351HN91200BF COVER , magneto
3 11481HN9101 11481HN9101 GASKET, clutch cover (NA) 20
4 11483HN9101 11483HN9101 GASKET, magneto cover 20
5 09247-14026 09247-14026 PLUG, oil check 30
6 09168H14003 09168H14003 GASKET, oil check plug 20
7 09259-20009CR 09259-20009CR PLUG, crankshaft hole 20
8 09280-22008 09280-22008 O-RING, crankshaft hole plug
9 04213-13189 04213-13189 PIN, clutch cover knock
10 04211-09129 04211-09129 PIN,magneto cover knock
11 01547-06358 01547-06358 BOLT, magneto cover
12 01547-06558 01547-06558 BOLT, magneto cover
13 09403H09304 09403H09304 CLAMP, clutch cover
14 09259-26015CR 09259-26015CR PLUG, crankshaft hole
15 09280-22008 09280-22008 O-RING, crankshaft hole plug 30
16 01547-06358 01547-06358 BOLT, clutch cover
17 01547-06258 01547-06258 BOLT, clutch cover outer
18 01547-06708 01547-06708 BOLT, clutch cover outer
19 01547-06508 01547-06508 BOLT, clutch cover outer
20 09247H12102 09247H12102 PLUG, TDC 30
21 09168H12003 09168H12003 GASKET, T.D.C plug 3
22 11361HP9502 11361HP9502 COVER, engine pulley
23 11482HN9100 11482HN9100 O-RING, clutch outer cover 5
24 01547-06408 01547-06408 BOLT, clutch cover
25 01547-06258 01547-06258 BOLT, engine pulley cover
26 11332HN9100 11332HN9100 LENS, oil level check
27 11341HP9500HPA 11341HP9500HPA COVER COMP, clutch outer 5
28 09168H06019 09168H06019 GASKET, magneto cover bolt
29 08321-31068 08321-31068 WASHER, lock
30 13353HP9401 13353HP9401 BRACKET, carburetor adjust

F IG 6
10
15
6
14-1
14-2
14-3
14
13
11
12
13
7
9
8
35
4
2
1
1-4
11 12
13
13
1-5
2
14-1
14-2
14-3
1-1
1-1
1-6
1-6
1-3
1-2
1-2
1-6
16
17
18

FIG 6. CRANK SHAFT
REF. PART NUMBER 7G01/7S01 PART NAME Q'ty REMARKS REC.Q'TY
NO. 7EU01/7F01/7G01/7S01 BLACK FRAME (PCS)
1 12200HN9100HPA 12200HN9100HPA CRANK SHAFT ASS`Y 5
1-1 12161HN9101 12161HN9101 ROD, connecting
1-2 09263H37001 09263H37001 BEARING, crank pin
1-3 12211HN9100HPA 12211HN9100HPA PIN COMP, crank
1-4 12221HN9102CSA 12221HN9102CSA CRANK SHAFT, R
1-5 12261HN9102CSA 12261HN9102CSA CRANK SHAFT, L 5
2 08113-63070 08113-63070 BEARING, crank shaft 5
3 02112-06126 02112-06126 SCREW, crank shaft oil seal retainer 5
4 21111HN9100 21111HN9100 GEAR, primary drive
5 21112HN9100 21112HN9100 GEAR, primary drive NO.2
6 12281HN9100 12281HN9100 RETAINER, crank shaft oil seal 5
7 21114-35C00 21114-35C00 SPRING,primary drive gear
8 08211-22422 08211-22422 WASHER, primary drive gear thrust
9 09140H18001 09140H18001 NUT,primary drive gear 5
10 09282-12001 09282-12001 SEAL, crank shaft oil rh 7
11 12111HN9101 12111HN9101 PISTON,rear 2
12 12151HN9101 12151HN9101 PIN, piston
13 09381H20001 09381H20001 CIRCLIP, piston pin
14 12140HN9100 12140HN9100 RINGSET, piston 10
14-1 12141HN9100 12141HN9100 RING, piston 1st 10
14-2 12142HN9100 12142HN9100 RING, piston 2nd 10
14-3 12144HN9100 12144HN9100 RING, piston oil 10
15 12291HN9100 12291HN9100 JET, crank shaft RH
16 17511HN9104 17511HN9104 GEAR, water pump deive
17 09146H18001 09146H18001 WASHER, water pump deive gear lock
18 09180H24000 09180H24000 SPACER, prinary drive gear spring

FWD
F IG .7
5
7
1
3
2
6
6
6
6
6
6
4

FIG 7. STARTER CLUTCH
REF. PART NUMBER 7G01/7S01 PART NAME Q'ty REMARKS REC.Q'TY
NO. 7EU01/7F01/7G01/7S01 BLACK FRAME (PCS)
1 12611HN9100 12611HN9100 GEAR, starter idle 1 5
2 09206-13003 09206-13003 PIN,starter idle gear 1 5
3 12614HN9101 12614HN9101 CLUTCH, starter one way 1
4 12620HN9102 12620HN9102 GEAR COMP, starter clutch 1
5 12621HN9101 12621HN9101 GEAR, starter clutch 1
6 07110-08168 07110-08168 BOLT, starter clutch 6 NOT SALE
7 09304H27001 09304H27001 BUSH, starter clutch gear 1

F IG 8
4
2
5
5
5
5
6
6
6
6
3
10
10
10
10 11
11
11
11
12
12
12
12
12
12
12 12
9
87
7
7
7
8
9
1
13
13
13
13 14
14
14
14

FIG 8. CAMSHAFT / VALVE
REF. PART NUMBER 7G01/7S01 PART NAME Q'ty REMARKS REC.Q'TY
NO. 7EU01/7F01/7G01/7S01 BLACK FRAME (PCS)
1 12710HN9100HPA 12710HN9100HPA CAMSHAFT COMP, front intake 1 5
2 12730HN9100HPA 12730HN9100HPA CAMSHAFT COMP, front exhaust 1 5
3 12720HN9100HPA 12720HN9100HPA CAMSHAFT COMP, rear intake 1 5
4 12740HN9100HPA 12740HN9100HPA CAMSHAFT COMP, rear exhaust 1 5
5 12922HN9100 12922HN9100 SPRING, valve outer 8
6 09289H04002 09289H04002 SEAL, valve stem oil 8
7 12933HN9100 12933HN9100 SEAT, valve spring 8
8 12911HN9101 12911HN9101 VALVE, intake rear 4
9 12912HN9101 12912HN9101 VALVE, exhaust 4
10 12921HN9101 12921HN9101 SPRING, valve inner 8
11 12931HN9100 12931HN9100 RETAINER, valve spring 8
12 12932HJ8200 12932HJ8200 COTTER, valve 16
13 12892-05C00(#120~220) 12892-05C00(#120~220) SHIM, tappet 8 20
14 12881HN9100 12881HN9100 TAPPET 8