HYOSUNG GV125 - CATALOGUE User manual

FIG 1-1
1
9
8
2
12
13
12
13
12
13
12
13
3
4
5
14
14 14
15
15
15
16 18
20
16
7
6
7
6
21 - 3
7
7
6
6
11
10
8
19
17
14 15
10
10
10
21 - 2
21 - 1
21 - 4

REF. PARTS NAME Q`TY REMARKS
NO. MEU01
1 11110SG5107HPA HEAD ASS'Y, cylinder 1
2 11171HG510203P COVER, cylinder head 1
3 11173HG5100 GASKET,cylinder head cover NO.1 1
4 13120HG5105 PIPE COMP, intake rear 1
5 09402-44207 CLAMP, carburetor 1
6 09390-35001 C-RING, camshaft 4
7 09206-08001 PIN, camshaft housing knock 8
8 01517-06128 BOLT, oil galley(M6*12) 4
9 09168H06019 GASKET, oil falley boit 2
10 09103-06013 BOLT,camshaft housing 8
11 09482-00456 PLUG, spark CR8E 1
12 09109H07018 BOLT, cylinder head cover 4
13 09161H11008 WASHER, cyitnder head cover 4
14 09103H08306 BOLT, cylinder head L =130 4
15 09168-08021 GASKET, cylinder head bolt 4
16 09119H06002 BOLT, intake pipe 2
17 12782HG5100 GUIDE, camchain NO.2 1
18 09280H32006 O-RING, intake pipe 1
19 11178-17E00 GASKET, cylinder head cover NO.2 1
20 01421-06258 BOLT, cylinder head stud(M6*25) 3
21-1 11121-35C00PCH HOUSING,camshaft No.1 1
21-2 11122-35C00PCH HOUSING,camshaft No.2 1
21-3 11123-35C00PCH HOUSING,camshaft No.3 1
21-4 11124-35C00PCH HOUSING,camshaft No.4 1
FIG 1-1. CYLINDER HEAD/(REAR)

FIG 1-2
1
20
20
20
2
3
12
12
12 12
13
13 13
13
14
15
8
4
7
5
17
7
21 - 1
16
16
18
6
9
11
19 10
8
14
15
14
15
14
15
7
6
10
7
6
10
7
6
10
21 - 2
21 - 4
21 - 3

REF. PARTS NAME Q`TY REMARKS
NO. MEU01
1 11110SG5107HPA HEAD ASS'Y, cylinder 1
2 11171HG510203P COVER, cylinder head 1
3 11173HG5100 GASKET,cylinder head cover NO.1 1
4 13110HG5107 PIPE COMP, intake front 1
5 09402-44207 CLAMP, carburetor 1
6 09390-35001 C-RING, camshaft 4
7 09206-08001 PIN, camshaft housing knock 8
8 01517-06128 BOLT, oil galley(M6*12) 4
9 09168H06019 GASKET, oil galley boit 2
10 09103-06013 BOLT,camshaft housing 8
11 09482-00456 PLUG, spark CR8E 1
12 09109H07018 BOLT, cylinder head cover 4
13 09161H11008 WASHER, cyitnder head cover 4
14 09103H08306 BOLT, cylinder head L =130 4
15 09168-08021 GASKET, cylinder head bolt 4
16 09119H06002 BOLT, intake pipe 2
17 12782HG5100 GUIDE, camchain NO.2 1
18 09280H32006 O-RING, intake pipe 1
19 11178-17E00 GASKET, cylinder head cover NO.2 1
20 01421-06258 BOLT, cylinder head stud(M6*25) 3
21-1 11121-35C00PCH HOUSING,camshaft No.1 1
21-2 11122-35C00PCH HOUSING,camshaft No.2 1
21-3 11123-35C00PCH HOUSING,camshaft No.3 1
21-4 11124-35C00PCH HOUSING,camshaft No.4 1
FIG 1-2. CYLINDER HEAD /(FRONT)

FIG 2
Rear
1
5
6
7
3
14
10
2
8
16
812
4
9
15
11
13
15
16
15
Front

REF. PARTS NAME Q`TY REMARKS
NO. MEU01
1 11220HG5107PCY CYLINDER COMP, rear 1
2 11141HG5110 GASKET, cylinder head 1
3 11241HG5103 GASKET, cylinder rear 1
4 04213-11169 PIN, cylinder head knock rear 2
5 11210HG5107PCY CYLINDER COMP, front 1
6 11141HG5110 GASKET, cylinder head front 1
7 11241HG5103 GASKET, cylinder front 1
8 04213-11149 KNOCK PIN, cylinder rear 2
9 04213-11149 KNOCK PIN, cylinder front 2
10 04213-11169 PIN, cylinder head knock front 2
11 11251HG510003P FIN, cylinder front 1
12 07110-05168 BOLT, cylinder fin rear(M5*16) 2
13 11251HG510003P FIN, cylinder rear 1
14 07110-05168 BOLT, cylinder fin rear(M5*16) 2
15 08316-16068 NUT, cylinder head(M6) 10
16 01421-06258 BOLT, cylinder stud(M6*25) 4
FIG 2. CYLINDER / FRONT, REAR

FIG 3
1
2
6
11 4
8
7
12
5
3
9
10
7
15
16
17 18 18 18
16
14
13
12
12
15
16
6
19
11

REF. PARTS NAME Q`TY REMARKS
NO. MEU01
1 16810HG5104 GRILLE, oil cooler NO.1 1
2 16820HG5103 GRILLE, oil cooler NO.2 1
3 16600HG5102 COOLER, oil 1
4 16460HG5120 HOSE COMP, oil cooler NO.1 1
5 16470HG5101 HOSE COMP, oil cooler NO.2 1
6 09360H12007 BOLT, oil cooler hose union NO.2 2
7 09360H10034 BOLT, oil cooler hose union NO.1 2
8 09116-06010 BOLT, oil cooler 2
9 09320-10015 CUSHION, oil cooler 2
10 09180-06030 SPACER, oil cooler 2
11 09168-14011 GASKET, oil cooler NO.2 4
12 09161-10009 GASKET, oil cooler NO.1 4
13 11280HG5101 PIPE COMP, oil front 1
14 11290HG5101 PIPE COMP, oil rear 1
15 09360H10034 UNION BOLT, oil pipe upper 2
16 09161-10009 GASKET, oil pipe upper 4
17 15331HG5101 UNION BOLT, oil pipe lower 1
18 09161-10009 GASKET, oil pipe lower 3
19 09320-08013 CUSHION 2
FIG 3. OIL COOLER

1
2
5
6
0
6
3
12
13
7 8
4
911
10
10
9
9
910
10
10
9
9
FIG 4

REF. PARTS NAME Q`TY REMARKS
NO. MEU01
0 11300HG5100HPA CRANKCASE ASS'Y 1
1 11321HG5103PCC CRANKCASE COMP, L 1
2 11310HG5107PCC CRANKCASE COMP, R 1
3 09364-12001 UNION, breather hose 1
4 09103H10022 BOLT, frame & engine (L=110) 3
5 08319-31106 NUT, frame & engine(M10) 3
6 04213-13189 PIN, crankcase 2
7 11319-05200 PLATE, oil gallery plug 1
8 01107-06106 BOLT, oil gallery plug plate(M6*10) 1
9 01547-06558 BOLT, crankcase(M6*55) 6
10 01547-06808 BOLT, crankcase(M6*80) 5
11 02112-06908 SCREW, crankcase(M6*90) 1
12 09401-14301 CLIP, breather drain cap 1
13 13870H29B00 CAP COMP, breather drain 1
FIG 4. CRANK CASE

56
7
8
9
9
3
1
13
FIG 5 17 17
19
18
16
161616
16 16
10
2
4
11
12
15 14
11
11 11
11
20
21
23
23
25
24
22

REF. PARTS NAME Q`TY REMARKS
NO. MEU01
1 11340HG5102HPA COVER COMP, clutch 1
2 11351HG51020BF COVER, magneto 1
3 11482HG5102 GASKET, clutch cover (NA) 1
4 11483HG5102 GASKET, magneto cover 1
5 09247-14026 PLUG, oil check 1
6 09168H14003 GASKET, oil check plug 1
7 09259-2000903P PLUG, eng oil filler 1
8 09280-17003 O-RING, eng oil filler plug 1
9 04213-13189 PIN, clutch cover knock 2
10 04213-09129 PIN, magneto cover kmock 1
11 01547-06308 BOLT, magneto cover(M6*30) 7
12 01547-06558 BOLT, magneto cover(M6*55) 2
13 09403H09304 CLAMP, clutch cable 1
14 09259-2601503P PLUG, crankshaft hole 1
15 09280-22008 O-RING, cramkshaft hole plug 1
16 01547-06258 BOLT, clutch cover(M6*25) 6
17 01547-06358 BOLT, clutch cover(M6*35) 2
18 01547-06608 BOLT, clutch cover(M6*60) 1
19 01547-06758 BOLT, clutch cover(M6*75) 1
20 09247H12102 PLUG, TDC 1
21 09168H12003 GASKET, TDC plug 1
22 11360HG5104 COVER COMP, engine sprocket 1
23 01547-06308 BOLT, engine sprocket cover(M6*30) 2
24 01547-06508 BOLT, engine sprocket cover(M6*50) 1
25 08321-31068 WASHER, ENGINE SPROCKET COVER 3
FIG5. CRANK CASE COVER

15
32
33 34
20
21
22 19
18
16
17
18
11
12
14
13
30
34 10
9
8
1
5
24 25
26
26
6
7
FIG 6
27 2829
23
2
31
31
3
4
3
31

REF. PARTS NAME Q`TY REMARKS
NO. MEU01
1 12200HG5100HPA CRANK SHAFT ASS'Y 1
2 12161HG5100 ROD, connecting 1
3 09263-28027 BEARING, crank pin 2
4 12210HG5100 PIN, crank 1
5 12221HG5106CSA CRANK SHAFT, R 1
6 12261HG5104CSA CRANK SHAFT, L 1
709262H350A600AO BEARING, crank shaft, L(35*72*17) 1
809262H350A600AO BEARING, crank shaft, R(35*72*17) 1
9 21111HG5100 GEAR, primary drive 1
10 21112-35C00 GEAR, primary drive NO.2 1
11 09421-04004 KEY, primary drive gear 1
12 21114-35C00 SPRING, primary drive gear 1
13 09166H16021 WASHER, primary drive gear thrust 1
14 09140-16019 NUT, primary drive gear 1
15 09282-12001 SEAL, crank shaft oil RH 1
16 12112HG5100PPS PISTON, rear 1
17 12151HG5102 PIN, piston 1
18 09381-13001 CIRCLIP, piston pin 2
20 12141HG5101 RING, piston 1st 1
21 12142HG5101 RING, piston 2nd 1
22 12144HG5101 RING, piston oil 1
23 12161HG5100 ROD, connecting 1
24 12111HG5106PPS PLSTON, front 1
25 12151HG5102 PIN, piston 1
26 09381-13001 CIRCLIP, piston pin 2
27 12141HG5101 RING, piston 1st 1
28 12142HG5101 RING, piston 2nd 1
29 12144HG5101 RING, piston oil 1
30 09166H16031 WASHER, primary drive gear lock 1
31 09160H28001 WASHER,connrod thrust 3
FIG 6. CRANK SHAFT

15
32
33 34
20
21
22 19
18
16
17
18
11
12
14
13
30
34 10
9
8
1
5
24 25
26
26
6
7
FIG 6
27 2829
23
2
31
31
4
3
31
3

REF. PARTS NAME Q`TY REMARKS
NO. MEU01
32 11342HG5100 JET 1
33 11343HG5100 RETAINER 1
34 02112-06106 SCREW(M6*10) 2
FIG 6. CRANK SHAFT

FWD
FIG.7
9
4
11
8
12
1
3
2
10
6
75
13

REF. PARTS NAME Q`TY REMARKS
NO. MEU01
1 12611HG5100 GEAR, starter idle 1
2 12612HG5100 SHAFT, starter idle gear 1
3 09180-13006 SPACE, starter idle gear 1
4 12620HG5101 GEAR COMP, starter clutch 1
5 09261-10003 ROLLER, starter clutch 3
6 09440-03004 SPRING, starter clutch release push 3
7 12633-05300 PIECE, starter clutch release push 3
8 09263-22031 BEARING, starter clutch gear 1
9 09106-06030 BOLT, starter clutch(M8*16) 3
10 12649-05300 SHIM, starter clutch hub 1
11 12630-29B00 HUB COMP, starter clutch 1
12 12622HG5101 GEAR, starter clutch 1 NOT SALE
13 12621HG5100 RACE, starter clutch inner 1 NOT SALE
FIG 7. STARTER CLUTCH

2
2
1
7
18
3
3
17
4
4
5
5
6
6
6
6
2
2
8
8
9
9
10
10
10
10
11
11
11
11
12
12
12
12
13
13
13
13
14
14
14
14
15
15
15
15
16
16
16
16
FIG 8-1

REF. PARTS NAME Q`TY REMARKS
NO. MEU01
1 12711HG5102888 CAMSHAFT, intake rear 1
2 09262-17019 BEARING, camshaft rear 4
3 12742HG5100 SPROCKET, camshaft rear 2
4 12747-44B00 WASHER, sprocket rear 2
5 09261-05005 PIN, sprocket rear 2
6 09111-06032 BOLT, sprocket rear 4
7 12731HG5102888 CAMSHAFT, exhaust rear 1
8 12911HG5101 VALVE, intake rear 4
9 12912HG5101 VALVE, exhaust rear 4
10 12921HG5101 SPRING, valve rear 8
11 12931HG5100 RETAINER,valve spring rear 8
12 12932HG5100 COTTER, valve rear 16
13 REFERENCES.EN.BAS.DE.PAGE
14 12881H03000001 TAPPET,rear 8
15 09289H04003 SEAL, valve stem oil rear 8
16 12933HG5100 SEAT, valve spring rear 8
17 12720HG5100HPA CAMSHAFT ASS'Y,rear intake 1
18 12750HG5100HPA CAMSHAFT ASS'Y,rear exhaust 1
FIG 8-1. CAM SHAFT REAR