HYVA TITAN CITY HOOKLOADER User manual

TITAN CITY HOOKLOADER MERCEDES SPRINTER
INSTALLATION MANUAL

TITAN CITY HOOKLOADER MERCEDES
SPRINTER - INSTALLATION MANUAL
subject to change without notice 2 OH-E CHL-0005 / 24 02 2021 / RV AA
CONTENTS
1. SAFETY....................................................................................................................................................................................3
2. GENERAL POSITIONING OF CITY HOOKLOADER.....................................................................................................................5
3. OVERVIEW OF CITY HOOKLOADER.........................................................................................................................................6
4. MOUNTING CHASSIS BRACKETS.............................................................................................................................................7
5. MOUNTING OF SUBFRAME ....................................................................................................................................................8
6. ELECTRICAL WIRING .............................................................................................................................................................10
7. HYDRAULICS .........................................................................................................................................................................14
8. MOUNTING OF SIDE PROTECTION .......................................................................................................................................15
9. MOUNTING OF MUDGUARDS ..............................................................................................................................................20
APPENDIX .....................................................................................................................................................................................22

TITAN CITY HOOKLOADER MERCEDES
SPRINTER - INSTALLATION MANUAL
subject to change without notice 3 OH-E CHL-0005 / 24 02 2021 / RV AA
1. SAFETY
Precaution:
Read and understand the safety instructions before operating a hookloader. Also
familiarize oneself with the operators’ manual.
Precaution:
Wear protective gear when working with a hookloader or truck chassis.
Precaution:
Carefully check your surroundings before starting an operation.
Precaution:
Always follow the truck manufacturers guidelines when working with the truck
chassis.
Precaution:
Always follow the safety requirements posted in the workshop to avoid risk of
injury.

TITAN CITY HOOKLOADER MERCEDES
SPRINTER - INSTALLATION MANUAL
subject to change without notice 4 OH-E CHL-0005 / 24 02 2021 / RV AA
Highly dangerous:
Standing beneath a hanging container, in reach of moving parts, or besides a
tipped hookloader.
Highly dangerous:
Maintaining the system with the key in the ignition, in tipped position without a
jig, or while the system is carrying a container.
Highly dangerous:
Bystanders and passers-by standing behind the system or within reach of moving
parts.
Highly dangerous:
Tipping with heavy winds (grade 5 or higher on the Beaufort scale).
Highly dangerous:
Before operating check the area for high voltage cables.
Storms can cause electrical discharge from the hookloader.
Warning:
Never lock any of the operating levers or buttons.
Warning:
Do not operate while stationed on a soft surface.
Caution:
Do not lift a container without checking the lifting attachments.

TITAN CITY HOOKLOADER MERCEDES
SPRINTER - INSTALLATION MANUAL
subject to change without notice 5 OH-E CHL-0005 / 24 02 2021 / RV AA
2. GENERAL POSITIONING OF CITY HOOKLOADER
MERCEDES
SPRINTER 519 4x2
WB 3665
GVW 3500 kg
Single cab

TITAN CITY HOOKLOADER MERCEDES
SPRINTER - INSTALLATION MANUAL
subject to change without notice 6 OH-E CHL-0005 / 24 02 2021 / RV AA
3. OVERVIEW OF CITY HOOKLOADER
Brackets
BR1
(x1)
BR2
(x2)
BR3
(x4)
BR4
(x2)
M10 8.8
M12 10.9
Parts: (not supplied)
Tools:
BR1
BR3
BR4
BR2

TITAN CITY HOOKLOADER MERCEDES
SPRINTER - INSTALLATION MANUAL
subject to change without notice 7 OH-E CHL-0005 / 24 02 2021 / RV AA
4. MOUNTING CHASSIS BRACKETS
Brackets
BR1
4x M12
BR2
2x M12
BR3
2x M12
BR4
2x M12
+
4x M10
prepared
for
hooklift
BR5
BR1
BR3
BR4
BR2

TITAN CITY HOOKLOADER MERCEDES
SPRINTER - INSTALLATION MANUAL
subject to change without notice 8 OH-E CHL-0005 / 24 02 2021 / RV AA
5. MOUNTING OF SUBFRAME
BR3
BR3
BR2
BR2
4
BR1
BR1

TITAN CITY HOOKLOADER MERCEDES
SPRINTER - INSTALLATION MANUAL
subject to change without notice 9 OH-E CHL-0005 / 24 02 2021 / RV AA
BR3
BR3
BR4
BR4

TITAN CITY HOOKLOADER MERCEDES
SPRINTER - INSTALLATION MANUAL
subject to change without notice 10 OH-E CHL-0005 / 24 02 2021 / RV AA
6. ELECTRICAL WIRING
1.
2.
Tools:

TITAN CITY HOOKLOADER MERCEDES
SPRINTER - INSTALLATION MANUAL
subject to change without notice 11 OH-E CHL-0005 / 24 02 2021 / RV AA
1.

TITAN CITY HOOKLOADER MERCEDES
SPRINTER - INSTALLATION MANUAL
subject to change without notice 12 OH-E CHL-0005 / 24 02 2021 / RV AA
2.

TITAN CITY HOOKLOADER MERCEDES
SPRINTER - INSTALLATION MANUAL
subject to change without notice 13 OH-E CHL-0005 / 24 02 2021 / RV AA
Wire
Socket
1
XT
2
11
3
25
4
1
5
XT1 (2)
6
XT2 (1)
7
XT2 (2)
8
XT3 (1)
9
XT3 (2)
10
11
11
10
12
12
13
6

TITAN CITY HOOKLOADER MERCEDES
SPRINTER - INSTALLATION MANUAL
subject to change without notice 14 OH-E CHL-0005 / 24 02 2021 / RV AA
7. HYDRAULICS
1.
2.
Tools & parts (not supplied)
= Low pressure hose
= High pressure hose
= Retour hose
1.
2.
3.
C.
A.
B.

TITAN CITY HOOKLOADER MERCEDES
SPRINTER - INSTALLATION MANUAL
subject to change without notice 15 OH-E CHL-0005 / 24 02 2021 / RV AA
2.
1.
2.
3.
Mercedes parts
(pinion, spring,
pin) will be fitted
on a pump or on
the 3/4 holes
adaptator.

TITAN CITY HOOKLOADER MERCEDES
SPRINTER - INSTALLATION MANUAL
subject to change without notice 16 OH-E CHL-0005 / 24 02 2021 / RV AA
3.
1.

TITAN CITY HOOKLOADER MERCEDES
SPRINTER - INSTALLATION MANUAL
subject to change without notice 17 OH-E CHL-0005 / 24 02 2021 / RV AA
7.1 Mounting oil tank
Tools & parts (not supplied)

TITAN CITY HOOKLOADER MERCEDES
SPRINTER - INSTALLATION MANUAL
subject to change without notice 18 OH-E CHL-0005 / 24 02 2021 / RV AA
8. MOUNTING OF SIDE PROTECTION
Tools & parts (not supplied)

TITAN CITY HOOKLOADER MERCEDES
SPRINTER - INSTALLATION MANUAL
subject to change without notice 19 OH-E CHL-0005 / 24 02 2021 / RV AA
1.
2.
3.
4.
5.
6.

TITAN CITY HOOKLOADER MERCEDES
SPRINTER - INSTALLATION MANUAL
subject to change without notice 20 OH-E CHL-0005 / 24 02 2021 / RV AA
9. MOUNTING OF MUDGUARDS
Tools & parts (not supplied)