IBA ibaPADU-S-CM User manual

ibaPADU-S-CM
Central unit for the iba modular system
Manual
Issue 1.9

2
Issue 1.9
Manufacturer
iba AG
Koenigswarterstr. 44
90762 Fuerth
Germany
Contacts
Head office [phone]
Fax [phone]
Support [phone]
Technology [phone]
E-Mail: [e-mail]
Web: www.iba-ag.com
This manual must not be circulated or copied, or its contents utilized and disseminated,
without our express written permission. Any breach or infringement of this provision will
result in liability for damages.
© iba AG 2019, All rights reserved.
The content of this publication has been checked for compliance with the described
hardware and software. Nevertheless, deviations cannot be excluded completely so
that the full compliance is not guaranteed. However, the information in this publication
is updated regularly. Required corrections are contained in the following regulations or
can be downloaded on the Internet.
The current version is available for download on our web site www.iba-ag.com.
Copyright notice
Windows®is a label and registered trademark of the Microsoft Corporation. Other prod-
uct and company names mentioned in this manual can be labels or registered trade-
marks of the corresponding owners.
Certification
The product is certified according to the European standards and directives. This prod-
uct meets the general safety and health requirements.
Further international customary standards and directives have been observed.
Note: This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial environ-
ment. This equipment generates, uses, and can radiate radio frequency energy and, if not in-
stalled and used in accordance with the instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own expense.
Issue
Date
Revision
Chapter
Author
Version HW / FW
1.9
07/02/2019
Features StaticFO function
13.1.3
Ms

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Contents
1About this manual...........................................................................................5
1.1 Target group..................................................................................................6
1.2 Notations.......................................................................................................6
1.3 Used symbols................................................................................................7
2Introduction .....................................................................................................8
3Scope of delivery.............................................................................................8
4Safety instructions..........................................................................................9
4.1 Proper use ....................................................................................................9
4.2 Special safety instructions............................................................................. 9
5System Requirements...................................................................................10
5.1 Hardware ....................................................................................................10
5.2 Software......................................................................................................10
5.3 ibaPADU-S-CM........................................................................................... 10
6Mounting, Connecting, Dismounting...........................................................11
6.1 Mounting......................................................................................................11
6.2 Dismounting.................................................................................................11
7Device description ........................................................................................12
7.1 Device views...............................................................................................12
7.2 Indicator elements....................................................................................... 13
7.2.1 Operating status..........................................................................................13
7.2.2 Status of digital inputs L10 to L17................................................................13
7.3 Operating elements..................................................................................... 14
7.3.1 ON/OFF switch S11.....................................................................................14
7.3.2 Rotary switch S1......................................................................................... 14
7.4 Communication interfaces........................................................................... 14
7.4.1 Connections FO cables X10 and X11..........................................................14
7.5 Digital inputs X5.......................................................................................... 15
7.5.1 Connection diagram / Pin assignment.........................................................15
7.5.2 Debounce filters..........................................................................................15
7.6 Voltage supply X14......................................................................................17
8System integration........................................................................................18
8.1 Application examples ..................................................................................18
8.1.1 Measuring system with ibaPDA................................................................... 18
8.1.2 FO cascading.............................................................................................. 18
9Updates..........................................................................................................19
9.1 Update via ibaPDA...................................................................................... 19
9.2 Auto-update of the modules ........................................................................ 19
10 Configuration with ibaPDA...........................................................................21
10.1 First steps in ibaPDA configuration..............................................................21
10.2 Modules in ibaPDA...................................................................................... 23
10.2.1 PADU-S –General tab ................................................................................ 23

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10.2.2 PADU-S –Diagnostics tab .......................................................................... 24
10.2.3 PADU-S –Analog tab.................................................................................. 25
10.2.4 PADU-S –Digital tab................................................................................... 26
10.2.5 ibaPADU-S-CM –General tab..................................................................... 27
10.2.6 ibaPADU-S-CM –Digital tab........................................................................ 27
10.2.7 Diagnostics signals ..................................................................................... 28
11 Technical Data...............................................................................................31
11.1 Main data.................................................................................................... 31
11.2 Interfaces.................................................................................................... 31
11.3 Digital inputs ............................................................................................... 32
11.4 Dimensions................................................................................................. 33
11.5 Connection diagram.................................................................................... 40
11.5.1 Pin assignment voltage supply 24 V (X14).................................................. 40
11.5.2 Pin assignment digital inputs (X5)............................................................... 40
12 Accessories and related products .............................................................. 41
13 Appendix........................................................................................................44
13.1 FO configuration using 32Mbit (StaticFO) ................................................... 44
13.1.1 FTP connection to the device...................................................................... 45
13.1.2 Configuration of the ibaNet protocol 32Mbit................................................. 46
13.1.3 Features of the StaticFO function................................................................ 51
13.1.4 Special features ibaPADU-S-CM chain ....................................................... 52
13.1.5 Signal list file............................................................................................... 52
13.1.6 Analyzing an invalid configuration............................................................... 54
14 Index ..............................................................................................................55
15 Support and contact..................................................................................... 56

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1 About this manual
In this manual, you learn a lot about the design of the ibaPADU-S-CM device and how
to use and operate it. You can find a general description of the systems of the iba-mod-
ular system and further information about the design of the modules and how to use and
operate them in separate manuals.
Note
The documentation for the iba-modular system is part of the DVD that is included in
delivery.
The documentation of the iba-modular system comprises the following manuals:
Central units
Manuals of the central units, e.g. ibaPADU-S-IT-2x16 or ibaPADU-S-CM, contain
the following information:
Scope of supply
System requirements
Description of the device
Mounting/Demounting
Start-up
Configuration
Technical data
Accessories
Modules
The manuals for the single modules contain specific information about the module.
There are the following information classes:
Short description
Scope of delivery
Product characteristics
Configuration
Description of the functions
Technical data
Connection diagram

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1.1 Target group
This manual addresses in particular thequalified professionals who arefamiliar with han-
dling electrical andelectronic modulesas well as communication andmeasurement tech-
nology. A person is regarded to as professional if he/she is capable of assessing safety
and recognizing possible consequences and risks on the basis of his/her specialist
training, knowledge and experience and knowledge of the standard regulations.
1.2 Notations
In this manual, the following notations are used:
Action
Notations
Menu command
Menu „Logic diagram“
Call of menu command
„Step 1 –Step 2 –Step 3 –Step x”
Example:
Select menu „Logic diagram –Add –New logic dia-
gram”
Keys
<Key name>
Example: <Alt>; <F1>
Press keys simultaneously
<Key name> + <Key name>
Example:
<Alt> + <Ctrl>
Buttons
<Button name>
Example:
<OK>; <Cancel>
File names, Paths
„File name“, „Path”
Example:
„Test.doc“

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1.3 Used symbols
If safety instructions or other notes are used in this manual, they mean:
The non-observance of this safety information may result in an imminent risk of death
or severe injury:
By an electric shock!
Due to the improper handling of software products which are coupled to input and
output procedures with control function!
If you do not observe the safety instructions regarding the process and the system or
machine to be controlled, there is a risk of death or severe injury!
The non-observance of this safety information may result in a potential risk of death or
severe injury!
The non-observance of this safety information may result in a potential risk of injury or
material damage!
Note
A note specifies special requirements or actions to be observed.
Important note
Note if some special features must be observed, for example exceptions from the rule.
Tip
Tip or example as a helpful note or insider tip to make the work a little bit easier.
Other documentation
Reference to additional documentation or further reading.

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2 Introduction
The modular concept of the ibaPADU-S device family is designed on the basis of a back-
plane. You can plug on this backplane not only the CPU, but also up to 4 input/output
modules. The ibaPADU-S-CM CPU offers 8 digital inputs.
When equipped with the right input/output modules and combined with the ibaPDA soft-
ware, ibaPADU-S-CM can be used for fast applications in the fields of data capturing and
recording. Examples of applications are as follows:
Capturing of measuring signals
Condition Monitoring
Noise recognition and excentricity analysis
As the device has got a robust housing, no fan and no rotating parts, it is almost free of
maintenance.
3 Scope of delivery
After having unpacked the delivery, please check it for completeness and have a look if
the parts might be damaged.
The scope of delivery comprises:
ibaPADU-S-CM device
Covering caps for FO cables and USB
16-pin terminal block with spring terminals (digital input channels)
2-pin terminal block with spring terminals (voltage supply)
Manual (German and English)
DVD „iba Software & Manuals“

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4 Safety instructions
4.1 Proper use
The device is an electrical apparatus. It is only allowed to use the device for the following
applications:
Capturing of measuring data
Applications with iba products (ibaPDA, etc.)
The device is only to be applied as shown in the Technical Data in Chapter 11.
4.2 Special safety instructions
Strictly observe the operating voltage range!
Never supply the device with a voltage other than 24 V DC +/- 10%!
A higher voltage may destroy the device or be dangerous to life!
Modules and CPU must NOT be attached or detached to/from the rack under voltage!
Switch off ibaPADU-S-CM or disconnect power supply before attaching/detaching the
modules.
Important Note
Do not open the device! Opening the device leads to a loss of warranty!
Note
Clean the device only on the outside with a dry or slightly damp and statically dis-
charged cloth.

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5 System Requirements
5.1 Hardware
For operation
Power supply DC 24 V ± 10 %, 3 A (fully equipped)
Backplane unit, e.g. ibaPADU-B4S (see chap. 12, „Accessories and related prod-
ucts“)
For parametrization of the device and for measuring:
PC with the following minimum equipment
One free PCI slot, or
One free PCI Express slot, or
One ExpressCard/34 or ExpressCard/54 slot (Notebook).
You find suitable computer systems with desktop and industry housing under
http://www.iba-ag.com.
An FO input card of the ibaFOB-D type (Firmware version beginning with V2.00
build 173):
ibaFOB-io-D / ibaFOB-io-Dexp
ibaFOB-2io-D / ibaFOB-2io-Dexp
ibaFOB-2i-D / ibaFOB-2i-Dexp with ibaFOB-4o-D add-on module
ibaFOB-4i-D / ibaFOB-4i-Dexp with ibaFOB-4o-D add-on module
ibaFOB-io-ExpressCard/34 or ibaFOB-io-ExpressCard/54 (for Notebooks)
FO cable (bidirectional)
5.2 Software
ibaPDA beginning with version 6.39.15
5.3 ibaPADU-S-CM
Firmware beginning with version v02.14.015
Hardware beginning with version A0

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6 Mounting, Connecting, Dismounting
Works on the device must NOT be done when it is under voltage!
6.1 Mounting
1. Mount the backplane on an appropriate construction.
2. Connect the ground terminal .
3. Attach the device to the left slot.
Please take into account that the guiding bolts on the rear side of the device have to
be inserted into the corresponding holes on the backplane.
4. Press the device firmly against the backplane and secure it with the fixing screws.
Important Note
Always screw tight the device and the modules. If you do not screw it tight, connecting or
disconnecting the connectors for the inputs and outputs might cause damages.
Figure 1: Mounting the device
6.2 Dismounting
1. Switch off the device.
2. Remove all cables.
3. Hold tight the device and remove the both fixing screws on the upper and the lower
side of the device.
4. Pull the device straight from the backplane

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7 Device description
7.1 Device views
1
2
3
4
5
6
7
8
Operating status indicators L1 … L4
Status LED digital inputs L10 … L17
Connector for power supply 24 V X14
Rotary switch S1
Connection for digital inputs X5
Fixing screws
Connection FO output (TX) X10
Connection FO input (RX) X11
Figure 2: Front view
X23 only for service purposes
Figure 3: Bottom view

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7.2 Indicator elements
7.2.1 Operating status
The operating status of the device is shown by colored status LEDs.
LED
Status
Description
L1
Red
On
Device is booting.
L1
Green
Slow flashing
Device is working
On or Off
Controller halted, device „crashed“, device 100 % processor
load (constantly on)
Fast flashing
System programming mode
L2
Yellow
Off
No backplane access
On
Access to I/O modules via backplane
L3
White
Off
No FO reception on RX
Flashing
FO reception existing, FO protocol detected, but does not
match the internally defined FO protocol
On
FO reception OK
L4
Red
Off
Normal status, no faults
Flashing
Disturbance, applications internal to the device do not run.
On
Device failure (during start up)
Important Note
When the LED L4 indicates a failure, please contact the iba Support. Please mention
the number of times, the LED L4 is flashing.
7.2.2 Status of digital inputs L10 to L17
The green LEDs show whether a digital input is on or off.
LED
Status
Description
L10 … L17
On
Off
Signal ok, logical 1
No signal, logical 0
For further information see chapter 7.5 “Digital inputs X5”

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7.3 Operating elements
7.3.1 ON/OFF switch S11
Position
Status
Description
I
0
On
Off
Switched on, voltage applied
Switched off, no voltage applied
When switching off the device and then on again, the supply voltage is switched off/
connected and the device is rebooted.
7.3.2 Rotary switch S1
With the S1 rotary switch, you can define the device addresses in the FO network.
For further information see chapter 8.1.2 „FO cascading“.
7.4 Communication interfaces
7.4.1 Connections FO cables X10 and X11
The device supports theFO transfer protocol 32Mbit Flex. Using the 32Mbit Flex transfer
protocol, configuration data and process data can be transferred via FO cable.
Connection
Description
X10 output (TX)
FO send interface
X11 input (RX)
FO receive interface
The device is configured via the I/O Manager in ibaPDA. The configuration data are
transferred via FO cable to the device.
For further information see chapter 10 „Configuration with ibaPDA“.

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7.5 Digital inputs X5
7.5.1 Connection diagram / Pin assignment
Here, you can connect eight input signals (0…7), each bipolar and electrically isolated.
Each channel is connected by means of two-wire connection. Due to the reverse polarity
protection, the measuring signal is indicated logically correct, even if the connection is
polarity-reversed.
For further information see chapter 11 „Technical Data“
Figure 4: Connection diagram for digital inputs X5
7.5.2 Debounce filters
For the digital inputs, there are four debounce filters for each. These can be chosen and
configured for each signal independently with the I/O Manager of ibaPDA. You have got
the following filters at your disposal:
For further information see chapter 10.2.6 “ibaPADU-S-CM –Digital tab”.
„Off“ (without filter)
„Stretch rising edge“
„Stretch falling edge“
„Stretch both edges“
„Delay both edges“
For each filter, a debounce time has to be defined in µs. This debounce time can have a
value between [1µs…65535µs].

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Off
The measured input signal is transferred without filtering.
„Stretch rising edge“
With the first rising edge, the input signal (red) switches to logical 1 and keeps this value
for the defined debounce time. Thereafter, the channel is transparent again and waits for
the next rising edge.
Figure 5: Debounce filter: „Stretch rising edge“
„Stretch falling edge“
With the first falling edge, the output signal (green) switches to logical 0 and keeps this
value for the defined debounce time. Thereafter, the channel is transparent again and
waits for the next falling edge.
Figure 6: Debounce filter: „Stretch falling edge“
„Stretch both edges“
With the first edge, the output signal (ocher) follows the initial signal (blue) and keeps
the logical level for the duration of the defined debounce time. Thereafter, the channel is
transparent again and waits for the next edge –be it rising or falling.
Figure 7: Debounce filter: „Stretch both edges“

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„Delay both edges“
Beginning with the first edge, the output signal (purple) blocks the input and keeps the
logical value of the edge for the duration of the defined debounce time. Thereafter, the
channel is transparent again, directly assumes the logical level of the input signal and
waits for the next edge –be it rising or falling.
Figure 8: Debounce filter: „Delay both edges“
7.6 Voltage supply X14
The external voltage supply is connected by a 2-pin connector.
Only connect the device to an external voltage supply 24 V DC (±10 % non regulated)!
Pay attention to polarity!

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8 System integration
8.1 Application examples
The figures below show examples of ibaPADU-S-CM combined with ibaPDA.
The shown examples can be integrated in other iba systems or external systems, re-
specting the technical requirements.
8.1.1 Measuring system with ibaPDA
Figure 9: Measuring system with ibaPDA
Pure measuring applications (capturing, recording, analyzing)
Recording the signals with ibaPDA
8.1.2 FO cascading
With 32Mbit Flex you can group up to 15 modular systems to a ring topology.
Figure 10: Ring topology with ibaPADU-S-CM
The devices are addressed via the S1 rotary switch.
Device number in the cascade
Position of rotary switch S1
Not allowed
0
1. Device
1
2. Device
2
…
…
14. Device
E
15. Device
F
Note
If the rotary switch position is „0“, the connection is interrupted in delivery state.
However, it is possible to configure the device with a predefined FO signal configuration
using the ibaNet protocol 32Mbit, when the rotary switch position is “0”.
For further information see appendix, chapter 13.1.

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9 Updates
Please do not switch off the device when an update is running. This might damage the
device. Installing an update can take some minutes.
When installing afirmware update, the entire iba modular system will be updated, i.e. the
CPU and the I/O modules attached to the system. When the update is completed, the
device reboots automatically.
9.1 Update via ibaPDA
Open the ibaPDA I/O Manager and choose the PADU-S module in the tree.
Click on the “Diagnostics“ tab on the <Write firmware> link and choose the
“paduscm_v[xx.yy.zzz].iba“ update file.
You start the update by clicking on <OK>
After the update, ibaPADU-S-CM reboots automatically.
The update is completed, when the LED L1 is flashing slowly and regularly.
9.2 Auto-update of the modules
After having mounted the modules and applied the voltage to the central unit, ibaPADU-
S-CM detects the modules and checks the firmware version.
ibaPADU-S-CM has a so called „overall release version“. This version contains the cur-
rent firmware version of the central unit as well as the firmware versions of the modules.
When the firmware version of a module does not match the “overall release version“ of
the central unit, ibaPADU-S-CM does an automatic up or downgrade of the module.
Thereafter, the module is ready to be used.
Important note
The automatic up- or downgrade can take up to several minutes. Do not switch off the
device during the auto-update.
The LEDs behave during an auto-update just as during a manually installed update
(e.g. L1 flashes rapidly). As soon as the LED L1 is flashing green, slowly and regularly,
the device can be used again.

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Important note
The “overall release version“ contains all modules developed up to the date of release
of this firmware and the corresponding firmware versions. If a module cannot be de-
tected, yet (i.e. it is more recent than the firmware version of the CPU), this module is
ignored and is not displayed in ibaPDA.
In this case, a new update file has to be installed for the “overall release version“. If you
want to get the current update file, please contact the iba Support.