PENKO 1020 Series User manual

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PENKO Engineering B.V.
Your Partner for Fully Engineered Factory Solutions
Manual:
1020 Supplement Mono Filler Controller

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Table of Contents
1Introduction ..............................................................................................................................3
2Indication of display..................................................................................................................4
3Configure and control ...............................................................................................................6
3.1 PENKO configuration software..........................................................................................6
3.2 Device ................................................................................................................................8
3.3 Industrial protocols..........................................................................................................14
4Parameters..............................................................................................................................15
4.1 Configuration parameters ...............................................................................................15
4.2 Recipe parameters...........................................................................................................18
4.3 Live process parameters..................................................................................................20
5Inputs and outputs..................................................................................................................21
5.1 Inputs...............................................................................................................................21
5.2 Outputs............................................................................................................................21
6Printer Ticket...........................................................................................................................22
7Program basics ........................................................................................................................23
7.1 Out dosing........................................................................................................................23
7.2 In dosing with release valve ............................................................................................23
7.3 In dosing without release valve.......................................................................................24
8Default settings.......................................................................................................................26

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1Introduction
This manual is applicable for the following Mono Filler devices:
•1020 MFL
•1020 CAN-RS232-RS422 MFL
•1020 Profibus MFL
To configure and control the Belt Weigher, the following options are available:
Full control:
•PENKO Pi Mach II software
•PENKO PDI Client software
•Modbus protocol
•Profibus protocol
•EtherNet/IP protocol
•ASCII protocol
Basic control:
•Fins protocol*
•PENKO TP protocol*
* Register functions not available
Note:
This manual does not describe the basic functionality of the device. Consult the device manual
for this.

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2Indication of display
1
Currently selected recipe
5
Inputs
2
Zero active
6
Value
3
Tare active
7
Status Indicator
4
Weight stable
Options for indication 2nd screen
Use the LEFT or RIGHT key to switch between the two main screens.
or

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Status Indications:
Programme running
Busy – filling in progress
Course – course dosing valve active
Release – release valve active
Fine – fine dosing valve active
Alarm – alarm output active

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3Configure and control
To configure and control the Mono Filler, the following options are available:
•PENKO configuration software
•Device
•Industrial protocols
3.1 PENKO configuration software
PENKO Pi Mach II and PENKO PDI Client can be downloaded from www.penko.com
USB driver and user manual are included in the download
Pi Mach II supports USB and Ethernet connection. PDI Client is USB only.
Consult the manuals on how to install and connect to the device.
In the tree structure of the device, the configuration parameters are found at:
PENKO - PENKO 1020 - System Setup - Configuration
Configuration parameters
The parameters are explained in chapters 4

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In the tree structure of the device, the recipe parameters are found at:
PENKO - PENKO 1020 - Recipe
Recipe parameters
The parameters are explained in chapters 4

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3.2 Device
Configuration
Select System Setup from the Main Menu and press Enter
Select Configuration from the System Setup Menu and press Enter
The following error is visible if no configuration is present.

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Press Enter to start with default values.
When pushing the LEFT key, the help text of the parameter is shown.
Below the example for of the help text for the parameter Dosing.
The parameters are explained in chapters 4

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Recipe
Select Recipe from the Main Menu and press Enter.
Select recipe and press Enter.
Enter the recipe that needs to be edited and press Enter.
A maximum of 10 recipe can be stored.
If the selected recipe does not exist, the following error will accrue.

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To edit current selected recipe parameters, select Recipe Edit and press Enter.
The following screen is visible:
When pushing the LEFT key, the help text of the parameter is accessed.

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Below a help text example of the parameter “Setpoint”.
The parameters are explained in chapters 4

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Totals
Select Totals from the Main Menu and press Enter.
In the Totals menus, you can choose between Production Total and Production Subtotal.
Production total.
Totals and subtotals can be printed by pressing
Enter.

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Totals and subtotals can be reset by pressing
Zero.
Production Subtotal.
Totals and subtotals can be printed by pressing
Enter.
Totals and subtotals can be reset by pressing
Zero.
3.3 Industrial protocols
The PENKO protocols Modbus, Profibus, EtherNet/IP and ASCII have a function set called
register functions. These functions allow the user to configure and control the device.
Protocol descriptions can be downloaded from www.penko.com
Consult these on how to connect the device and use the register functions.
1020
1020 CAN-RS232/422
1020 Profibus
Modbus TCP



Modbus SERIAL

Profibus

EtherNet/IP



ASCII TCP



ASCII SERIAL

Note: the FINS and PENKO TP protocol do not support register functions, only basic read and
write operations for markers and registers.

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The parameters are explained in chapters 4
4Parameters
These parameters correspond with the parameters in the tree structure of the device
configuration. When using the industrial protocol register functions, each parameter can be
reached using its number.
Some parameters can be reached directly using ASCII, TP protocol, Modbus RTU, Modbus TCP,
Fins, Profibus or EtherNet/IP. The parameters for Profibus or EtherNet/IP are prefixed with PB
or EIP.
Note: when the device is rebooted or the configuration is manually changed, all configuration
parameters are changed back to the value that were last set manually in the configuration.
4.1 Configuration parameters
No.
Name
Description
1
Dosing
Select the type of dosing.
•In => positive dosing (in-dosing)
•
Out => negative dosing (out-dosing)
2
Weighing
Select the type of weighing.
•Net => the indicator is automatically set to zero before the
dosing starts.
•Gross => the indicator is not set to zero before the dosing
starts. The product will be added to the scale.
Δ Not used if out-dosing is selected. In that case weighing is
always Net.
3
Stability
Select the type of stability to determine the end value after
dosing. This parameter works together with the H-Time
parameter.
•Stable => wait for Stable
•H-Time => wait for H-Time
•H-Time + Stable => wait for H-time then Stable
•H-Time / Stable => wait for H-time or Stable
•
Stable + H-Time => wait for Stable then H-time

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4
H-time
The time the controller waits before determine the end value.
The H-time works together with the stability parameter.
Δ Not used if Stability parameter is set to Stable
5
K.E.B. time
Kinetic Energy Blind time is the time in which the kinetic
energy disappears after coarse dosing turns off. The indicator
value will not be read out by the program during this time.
Δ K.E.B. time must be less than the remaining Fine Time
6
Inflight
correction
The amount of product that falls on/into the weigher after
dosing is stopped. The correction value indicates the strength
of the correction. 0% means fixed inflight.
7
Maximum
inflight
The inflight correction is not able to correct more than the
maximum inflight. If the calculated inflight is 0, the inflight will
not be corrected.
8
Turnover
correction
This correction will automatically correct the turnover value
to reach the needed Fine Time. 0% means fixed turnover.
9
Fine time
This is the ideal fine time to reach a fast dosing cycle.
Δ The remaining fine time must be more than the K.E.B. time
10
Tolerance
This checks if the dosed weight is within the tolerance. If the
dosed weight is under the setpoint - min. tolerance, the fine
output will turn on until the weight is correct. If the dosed
weight is over the setpoint + max. tolerance, an alarm is given
until it‘s accepted by input 2. The minimum and maximum
tolerance can be set in the recipe.
11
Tolerance
interval
The interval time of the fine output (On/Off) in case of a low
tolerance. If the tolerance interval is 0, the fine output is on
until the correct weight is reached.
12
Display hold
After the dosing is finished, the display hold time starts. The
dosed value will be frozen for this time. When a new dosing
starts before the display hold time is elapsed, the hold time
will be cut off.
13
Release valve
Select if a release valve is used in the installation.
•Yes => output 4 is used to activate the release valve
•
No => output 4 is used to activate the indicator alarm
14
Empty level
The value under which the weigher is seen as empty after
release.
Δ Not used if no release valve is selected

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15
Empty time
The time it will take to close the release valve. The time will
start when the empty level is reached.
Δ Not used if no release valve is selected
16
Recipe
Select the used recipe.
•Local => use the recipe selected on the device
•
Remote => use the recipe from a remote device (e.g. PLC)
17
Online ticket
Select if a printer ticket must be generated after each filling.
18
Use alibi
memory
Select if a result must be written to the internal alibi memory.
19
Coarse delay
The coarse delay time at the start of dosing.
20
Fine delay
The fine delay time at the start of dosing.
21
Start delay
The delay time before dosing.
22
Start level
Check the level of the weigher at the start of dosing. The level
must be within the minimum and maximum level set in the
recipe.
Δ Not used if out-dosing or release valve is selected
23
Auto start
Automatically start dosing.
Δ Not used if out-dosing or release valve is selected or if start
level is turned off

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4.2 Recipe parameters
These parameters correspond with the parameters in the tree structure of the device Recipe.
When using the industrial protocol register functions, each parameter can be reached using its
number.
Some parameters can be reached directly using ASCII, TP protocol, Modbus RTU, Modbus TCP,
Fins, Profibus or EtherNet/IP. The parameters for Profibus or EtherNet/IP are prefixed with PB
or EIP.
Note: when the device is rebooted or the recipe is manually changed, all recipe parameters are
changed back to the value that were last set manually in the recipe.
No.
Name
Description
Location
1
Setpoint
The amount of product that is wanted on/into or out of the
weigher.
The selection net or gross and in or out is made in the
configuration menu.
PB-R85
EIP-R11
2
Turnover
Coarse dosing stops when the setpoint minus the turnover
is reached. The dosing continues in fine mode. The
correction strength is set in the configuration menu.
Δ The remaining fine time must be more than the K.E.B.
time
PB-R86
EIP-R12
3
Inflight
The amount of product that falls on/into the weigher after
the fine output is switched off. This value can be
automatically corrected using the inflight correction in the
configuration menu.
PB-R87
EIP-R13
4
Minimum
tolerance
The allowed tolerance of the end value under the setpoint.
The fine output will stay on until the weight is within this
range.
Δ Not used if no tolerance is selected
5
Maximum
tolerance
The allowed tolerance of the end value above the setpoint.
An alarm will be generated until the weight is accepted by
input 2.
Δ Not used if no tolerance is selected
6
Coarse speed
During coarse dosing mode this value is used for the analog
output.
7
Fine speed
During fine dosing mode this value is used for the analog
output.

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8
Minimum
level
If start level is turned on in the configuration, the weight
must be above this value to start dosing.
9
Maximum
level
If start level is turned on in the configuration, the weight
must be below this value to start dosing.
10
Code
Enter a Batch code for printing reports.

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4.3 Live process parameters
When using the industrial protocol register functions, each parameter can be read using its
number.
Example: to read the value of low level, Use the function code 701 and value 1.
No.
Name
Description
1
Setpoint
Get the setpoint value.
2
Turnover
Get the turnover value.
3
Subtotal
std.dev
Get the standard deviation of the subtotal.
4
Subtotal
average
Get the average value of the subtotal.
5
Subtotal
(weight) ok
Get the weight of the accepted products of the subtotal.
6
Subtotal count
ok
Get the number of accepted product of the subtotal.
7
Reserved
-
8
Reserved
-
9
Reserved
-
10
Total
Std.dev
Get the standard deviation of the total batch.
11
Total
average
Get the average value of the total batch.
12
Total (weight)
ok
Get the weight of the accepted products of the total batch.
13
Total count
ok
Get the number of accepted product of the total batch.
14
Reserved
-
15
Reserved
-
16
Reserved
-
17
Alibi number
Get the number of the Alibi record.