IBM ThinkPad 560Z Owner's manual

S10L-9625-00
IBM Mobile Systems
Hardware Maintenance Manual
ThinkPad 560Z (2640) Computer
August 1998

Note
Before using this information and the product it
supports, be sure to read the general information
under “Notices” on page 84.
First Edition (August 1998)
The following paragraph does not apply to the United
Kingdom or any country where such provisions are
inconsistent with local law:
INTERNATIONAL BUSINESS MACHINES
CORPORATION PROVIDES THIS PUBLICATION “AS IS”
WITHOUT ANY WARRANTY OF ANY KIND, EITHER
EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED
TO, THE LIMITED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE. Some states do not allow disclaimer or
express or implied warranties in certain transactions;
therefore, this statement may not apply to you.
This publication could include technical inaccuracies or
typographical errors. Changes are periodically made to
the information herein; these changes will be incorporated
in new editions of the publication. IBM may make
improvements or changes to the products or the programs
described in this publication at any time.
It is possible that this publication may contain references
to, or information about, IBM products (machines and
programs), programming, or services that are not
announced in your country. Such references or
information must not be construed to mean that IBM
intends to announce such IBM products, programming, or
services in your country.
Requests for technical information about IBM products
should be made to your IBM authorized dealer or your IBM
marketing representative.
Copyright International Business Machines
Corporation 1998. All rights reserved. Note to US
Government Users – Documentation related to restricted
rights – Use, duplication, or disclosure is subject to
restrictions set forth in GSA ADP Schedule Contract with
IBM Corp.

ThinkPad 560Z HMM
Read This First .................. 3
Screw Tightening Information .......... 4
Product Overview . . . . . . . . . . . . . . . . . 8
Checkout Guide . . . . . . . . . . . . . . . . . 10
Diskette Drive Checkout ............ 11
Keyboard or Auxiliary Input Device Checkout . . 11
Memory Checkout . . . . . . . . . . . . . . . 12
Fan Checkout . . . . . . . . . . . . . . . . . 13
Port Replicator Checkout ............ 13
Power Systems Checkout ........... 14
Status Indicator Checkout ........... 17
System Board and CPU Mini-Cartridge Checkout 17
TrackPoint Checkout . . . . . . . . . . . . . . 18
Power Management Features ........... 19
Standby Mode . . . . . . . . . . . . . . . . . 19
Suspend Mode . . . . . . . . . . . . . . . . 19
Hibernation Mode . . . . . . . . . . . . . . . 20
Symptom-to-FRU Index . . . . . . . . . . . . . . 21
Numeric Error Codes .............. 21
Beep Symptoms . . . . . . . . . . . . . . . . 27
Function-Related Symptoms . . . . . . . . . . 28
Indicator-Related Symptoms . . . . . . . . . . 28
Infrared-Related Symptoms . . . . . . . . . . . 29
Keyboard- or TrackPoint-Related Symptoms . . . 29
LCD-Related Symptoms . . . . . . . . . . . . 30
Peripheral-Device-Related Symptoms . . . . . . 30
Power-Related Symptoms . . . . . . . . . . . 31
Other Symptoms . . . . . . . . . . . . . . . . 31
Intermittent Problems . . . . . . . . . . . . . 31
Undetermined Problems . . . . . . . . . . . . 31
Running the Diagnostics .............. 33
PC Card (PCMCIA) Slots Test ......... 34
Universal Serial Bus (USB) Test ........ 34
Displaying the Error Log ............ 34
Checking the Installed Devices List ....... 35
Diagnostic Error Codes ............ 36
Related Service Procedures ............ 39
Status Indicators . . . . . . . . . . . . . . . . 39
Password Combinations . . . . . . . . . . . . 40
Running a Low-Level Format .......... 40
Fn Key Combinations ............. 41
FRU Removals and Replacements ......... 42
Important Notice . . . . . . . . . . . . . . . . 42
FRU Service Procedures ............ 43
Removal Reference . . . . . . . . . . . . . . 44
1010 Backup Battery . . . . . . . . . . . . . 45
1020 DIMM Card (If Installed) ......... 46
1030 Battery Pack . . . . . . . . . . . . . . 47
1040 Hard Disk Drive ............. 48
1050 Keyboard Bezel . . . . . . . . . . . . . 49
1060 Keyboard Unit . . . . . . . . . . . . . . 52
Copyright IBM Corp. 1998 1

1070 LCD Assembly . . . . . . . . . . . . . 53
1080 Speaker . . . . . . . . . . . . . . . . . 55
1081 HDD Flat Cable ............. 56
1090 PC Card Slot Assembly ......... 57
1100 Heat Sink . . . . . . . . . . . . . . . . 58
1110 CPU Mini Cartridge ........... 59
1120 Fan . . . . . . . . . . . . . . . . . . . 61
1130 System Board . . . . . . . . . . . . . . 62
2010 LCD Front Cover ............ 64
2020 LCD Panel . . . . . . . . . . . . . . . 66
2030 LCD Inverter Card ............ 67
2040 LCD Cable and Hinges .......... 68
3010 ThinkPad Port Replicator with Advanced
EtherJet Feature . . . . . . . . . . . . . . . 70
Locations . . . . . . . . . . . . . . . . . . . . . 72
Front View . . . . . . . . . . . . . . . . . . 72
Bottom View . . . . . . . . . . . . . . . . . . 73
Rear View . . . . . . . . . . . . . . . . . . . 74
Parts List for Model 560Z ............. 75
LCD Assembly ................. 77
Keyboards . . . . . . . . . . . . . . . . . . 78
Miscellaneous and Option Parts List ...... 79
Notices . . . . . . . . . . . . . . . . . . . . . . 84
Trademarks . . . . . . . . . . . . . . . . . . 84
2

Read This First
Before you go to the checkout guide, be sure to read this
section.
Important Notes
Only certified trained personnel should
service the computer.
Read the FRU Removal and Replacement
procedures before replacing any FRUs.
Be extremely careful during write operations
such as copying, saving, or formatting.
Drives in the computer that you are servicing
might have been rearranged, or the drive startup
sequence might have been altered. If you select
an incorrect drive, data or programs might be
overwritten.
Replace FRUs only for the correct model.
When you replace a FRU, make sure the model
of the machine and FRU part number are correct
by referring to the FRU parts list.
A FRU should not be replaced because of a
single, unreproducible failure. Single failures
can occur from a variety of reasons that have
nothing to do with a hardware defect, such as:
cosmic radiation, electrostatic discharge, or
software errors. FRU replacement should be
considered only when a recurring problem exists.
If this is suspected, clear the error log and run
the test again. Do not replace any FRUs if log
errors do not reappear.
Be careful not to replace a nondefective FRU.
ThinkPad 560Z HMM 3

Screw Tightening Information
Loose screws can cause a reliability problem. The IBM
ThinkPad computer addresses this problem with
nylon-coated screws. Tighten screws as follows:
Plastic to plastic
Turn an additional 90 degrees after the screw head
touches the surface of the plastic part:
Logic card to plastic
Turn an additional 180 degrees after the screw head
touches the surface of the logic card:
Torque driver
If you have a torque driver, refer to the “Torque”
instruction with each step.
How to Use Error Messages: Use the error
codes displayed on the screen to diagnose failures. If
more than one error code is displayed, begin the diagnosis
with the first error code. Whatever caused the first error
code can result in false error codes being displayed. If no
error code is displayed, see if the error symptom is listed
in the “Symptom-to-FRU Index” on page 21.
Port Replicator Problems: If you suspect a
problem with the port replicator, see “Port Replicator
Checkout” on page 13.
How to Diagnose Multiple FRUs: When the
adapter or the device has more than one FRU, the error
code could be caused by any of them. Before replacing
multiple FRUs, try removing or exchanging each FRU, one
by one in the designated sequence, to see if the symptoms
change.
4

What to Do First: The service personnel must fill in
the following information in the parts exchange form or
parts return form that is attached to the returned FRU:
1. Name and phone number of service personnel
2. Date of service
3. Date that the machine failed
4. Date of purchase
5. Failure symptoms, error codes appearing on the
display, and beep symptoms
6. Procedure index and page number in which the
failing FRU was detected
7. Failing FRU name and part number
8. Machine type, model number, and serial number
9. Customer's name and address
Before checking problems with the computer, determine
whether the damage is covered under the warranty by
referring to the following:
Note for Warranty: During the warranty period, the
customer may be responsible for repair costs if the
computer damage was caused by misuse,
accident, modification, unsuitable physical or
operating environment, or improper maintenance by
the customer. The following list provides some
common items that are not covered under warranty
and some symptoms that may indicate that the
system was subjected to stress beyond normal
use:
The following is not covered under the warranty:
LCD panel cracked by applying excessive for or
by being dropped
Scratched (cosmetic) parts
Cracked or broken plastic parts, broken latches,
broken pins, or broken connectors caused by
excessive force
Damage caused by liquid spilled into the system
Damage caused by improperly inserting a PC
Card or installing an incompatible card
Damage caused by foreign material in the FDD
Diskette drive damage caused by pressing the
diskette drive cover or inserting diskettes with
multiple labels
Damaged or bent diskette eject button
CD-ROM drive damage caused by shock from
excessive force, or by being dropped
Fuses blown by attaching a nonsupported device
Forgotten computer password (making the
computer unusable).
ThinkPad 560Z HMM 5

How to Disable the Power-On Password:
When Only the Power-on Password is Set.
1. Power off the computer.
2. Turn the computer upside down.
3. Loosen the DIMM socket lid screw 1, and
remove the DIMM socket lid 2.
4. Short the power-on password jumper pads
(R522) 3.
1
2
3
5. Power on the computer and wait until the POST
ends. The password is cleared.
6. Reinstall the DIMM socket lid, and turn the
computer right side up.
7. Verify that the password prompt does not
appear.
8. To reactivate the password, set the password
again.
The following symptoms might indicate damage
caused by nonwarranted activities:
Missing parts might be a symptom of
unauthorized service or modification.
HDD spindles can become noisy from being
subjected to excessive force or from being
dropped.
I9990303 errors can be caused by exposure to
strong magnetic fields.
6

When Both Power-on Password and Supervisor
Password are Set
1. Power off the computer.
2. Press and hold F1; then power on the computer.
After a few seconds, the password prompt
appears.
3. Enter your supervisor password. The
Easy-setup Main Menu appears.
4. Select Password and then Power on.A
rectangular box appears.
5. Enter your supervisor password and press the
Space bar once.
6. Press Enter twice.
7. Select Exit.
8. Select Restart on the Easy-Setup Main Menu
and wait until the POST ends.
9. Reinstall the DIMM socket lid, and turn the
computer right side up.
Verify that the password prompt does not appear.
To reactivate the password, set the password again.
Power Shutdown Switch: The Power Shutdown
switch resets the system regardless of the microcode
status and forces a power off. Use this push button to
power off when power is not completely off or when the
microcode is in a hung state.
See “Bottom View” on page 73 for the location of this
switch.
ThinkPad 560Z HMM 7

Product Overview
The following table is an overview of the system features
of the IBM ThinkPad 560 series:
Feature Description
Processor 560XIntel Pentium MMX 200 MHz, L2
cache
Intel Pentium MMX 233 MHz, L2
cache
560ZIntel Pentium II 233 MHz, L2
cache
Intel Pentium II 300 MHz, L2
cache
Bus Architecture PCI Bus
Memory
(Standard) 560X32MB (on the system board)
560Z32MB (on the system board)
64MB (on the system board)
Memory (Option) Maximum of 96MB for 560X.
Maximum of 96MB for 560Z when the
base memory is 32MB.
Maximum of 128MB for 560Z when the
base memory is 64MB.
CMOS RAM 560X/560Z
242 bytes
VGA Video 560X12.1-inch, 256K colors 800×600
pixel DSTN color LCD
12.1-inch, 256K colors, 800×600
pixel TFT color LCD
560Z12.1-inch, 16M colors, 800×600
pixel TFT color LCD
Diskette Drive
(External) 1.44MB (2-mode), 3.5-inch 1.44MB (3-mode), 3.5-inch, for
Japan
Hard Disk Drive 560X2.1GB, 2.5-inch, IDE interface
4.0GB, 2.5-inch, IDE interface
560Z4.0GB, 2.5-inch, IDE interface
6.4GB, 2.5-inch, IDE interface
8