IC Bus Gasoline CE Series User manual

ICBus®GasolineCESeries0001015614
4328536R3
EPA17,2017HD-OBD-US,CanadaApril2020
ICBus®GasolineCESeries
OperationandMaintenanceManual
ICBus,LLC
2701NavistarDrive,Lisle,IL60532USA
©2020ICBus,LLCAllrightsreserved.Allmarksaretrademarksoftheirrespectiveowners.

IMPORTANT
Theinformation,specications,andillustrationscontainedinthismanualarebasedondatathatwascurrentatthetimeof
publication.ICBus,LLCreservestherighttomakechangesand/orimprovementsatanytimewithoutnotication,liability,or
withoutapplyingthosechangesorimprovementstovehiclespreviouslymanufacturedand/orsold.
NOTICE
Beadvisedthatthismotorvehiclemaybeequipped
withcomputer/recordingdevices.Theirfunctionis
toallowanauthorizedindividualtodownloaddataor
informationrelatingtotheoperationorperformanceof
thisvehicle.
Thestoreddataorinformationmaybeneither
downloadednorretrievedexceptbythevehicle’s
registeredowner,or,inthealternative,byanother
individualorentityauthorizedbytheregisteredowner
(e.g.,ICBus®dealer)whomayneedthisdataor
informationtoproperlyserviceordiagnosethisvehicle
forrepairorfollowinganaccident.
Anyaccesstothisinformationwithouttheowner’s
consentmaybeinviolationoflawandmaysubject
thatpersonorentitytocriminalpenalties.
CALIFORNIA
Proposition65Warning
WARNINGBreathingdieselengineexhaustexposesyouto
chemicalsknowntotheStateofCaliforniatocausecancerandbirth
defectsorotherreproductiveharm.
•Alwaysstartandoperatetheengineinawell-ventilatedarea
•Ifinanenclosedarea,venttheexhausttotheoutside.
•Donotmodifyortamperwiththeexhaustsystem.
•Donotidletheengineexceptasnecessary.
Formoreinformationgotowww.P65warnings.ca.gov/diesel
Batteryposts,terminalsandotherrelatedaccessoriescontainleadand
leadcompounds,chemicalsknowntotheStateofCaliforniatocause
cancerandbirthdefectsorotherreproductiveharm.
Washhandsafterhandling.

IMPORTANT
Itisimportantthattheapplicablevehicleidenticationnumber(VIN),engineserialnumberandorcomponentfeaturecodesare
recorded.Thesenumbersarerequiredtoobtainpertinentinformationforthisvehicleorengine.
VEHICLEIDENTIFICATIONNUMBER(VIN)
ENGINE
FeatureCode:SerialNumber:
FRONTAXLE
FeatureCode:SerialNumber:
REARAXLE
FeatureCode:SerialNumber:
TRANSMISSION
FeatureCode:SerialNumber:
TRANSFERCASE
FeatureCode:SerialNumber:
CUSTOMERASSISTANCECENTER
1-800-44-TRUCK(1-800-448-7825)
Navistar,Inc.
2701NavistarDrive
Lisle,IL60532USA
www.navistar.com
ICBus,LLC
2701NavistarDrive
Lisle,IL60532USA
www.navistar.com

SummaryofChanges
SectionDescriptionRevisionLevel
ManualProposition65Warning2
Section3–
InstrumentationUpdatedT extandWarningMessages2
Section14–
Maintenance
Intervals
RearAxleIntervalUpdate2
EmergencyExitInformation Section6–
Passenger
ControlsVandalLockInformation3
Section4–Driver
ControlsPedalAdjustmentSwitch3
Section13
–Maintenance
Instructions
ParkingBrakeBurnishProcedure3

TableofContents
Section1–Introduction
Preface...............................................................1
Cautions/Warnings/Notes........................................1
VehicleIdentication................................................1
AssistanceGuide....................................................2
ComponentCodeNumbers........................................2
LineSetTicket.......................................................2
VehicleStorageInstructions........................................2
StorageDuration–OneMonthorLess......................3
StorageDuration–OverOneMonth..........................3
ReportingSafetyDefects...........................................4
U.S.RegisteredVehicles......................................4
CanadianRegisteredVehicles................................4
SafetyRecallsandAuthorizedFieldChanges...................5
EmissionControlSystems..........................................5
HD-OBDForeword.............................................5
SupplementalFederalEmissionControlSystem
Warranty.........................................................5
Section2–VehicleInspectionGuide
Introduction...........................................................7
InspectionCheckLists.............................................11
ExteriorChecks................................................11
Front/RearSuspension.....................................13
Brakes..........................................................13
UnderhoodandFluidChecks................................14
InteriorVisualandOperationalChecks.....................16
IntegratedAirConditioningSystem(ICAir)................18
EmergencyExitsandEquipment............................19
GasolineSystemInspection.................................20
Section3–Instrumentation
InstrumentPanelGaugeCluster.................................21
WarningIndicators............................................22
InstrumentPanelGaugeCluster............................24
DirectDriveWarningIndicators..............................25
IntegralDigitalDisplay........................................26
IntegralDigitalDisplayDetailedInformation...............28
Quadrant3:OutsideTemperatureandCompass
Displays(IfEquipped)........................................34
OutsideTemperatureReading...............................35
OptionalInstrumentPanelGaugeClusterCompass
CalibrationProcedure.........................................35
CompassDeclinationZoneSetProcedure............35
CompassDirectionalCalibrationProcedure...........39
UserSwitches.................................................41
InstrumentPanelGaugeAudibleAlarms...................42
Section4–DriverControls
WindshieldWiper/WasherSystem..............................45
WiperBladeSpeed...........................................45
WindshieldWiperSpeedControl............................45
WindshieldWasher...........................................45
TurnSignal.........................................................46
SteeringWheelandColumn......................................46
SteeringWheelControls.....................................46
SteeringWheelControls.....................................47
Horn............................................................47
AdjustableTiltorTilt/TelescopingSteeringColumn......47
Left-SideConsoleSwitchPanel..................................48
RockerSwitchesandTheirFunctions......................48
PowerOutlet...................................................51
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TableofContents
Transmission,ParkingBrake,andIgnitionSwitchPanel......51
Right-SideConsoleSwitchPanel................................52
RockerSwitchesandTheirFunctions......................52
CruiseControl......................................................54
Operation.......................................................54
MirrorAdjustment..................................................55
Section5–Lights
HeadlightSwitchandPanelLightingControl...................57
HeadlightSwitch..............................................57
AutomaticHeadlights.........................................57
PanelLightingControl........................................58
Interior(Dome)Lights.............................................58
HazardWarningLightSwitch.....................................58
TurnSignalSwitch.................................................58
SignalingforaTurn...........................................58
LaneChange..................................................59
HIGH/LOWBeam............................................59
StrobeLight.........................................................59
ExteriorLampCheck..............................................59
SwitchLocation................................................59
Function........................................................59
Activation.......................................................60
Deactivation....................................................60
Section6–PassengerControl
DoorOpening/Closing...........................................61
Opening/Closing.............................................61
Two-PositionDoorSwitch....................................62
Three-PositionDoorSwitch..................................62
OpeningtheEntranceDoor.......................................63
OpeningtheEntranceDoorManually.......................63
Electric-ActuatedDoor........................................63
Air-ActuatedDoor.............................................63
TrafcWarningSystem............................................63
ElectronicSafetyMessages.................................64
Eight-LampAMBERandREDWarningLights.............64
RockerSwitches(IfEquipped)...............................64
WIGWAGWarningSystem..................................65
FlashingStopArm.................................................66
CrossingGate......................................................66
DriverVisualWarningLightsandIndicators....................67
AudibleWarningBuzzer..........................................67
Post-TripInspection(NoStudentLeftBehind)..................67
SystemPurpose...............................................67
SystemFunction..............................................67
SystemActivation.............................................68
SystemDeactivation..........................................68
SnoozeMode..................................................68
EmergencyExits...................................................69
EmergencyDoor..............................................69
EmergencyExitWindows....................................70
EmergencyExitWindow.................................70
RoofVent/Hatch.............................................71
VandalLocks(IfEquipped).......................................71
VandalLockswithStarterInterlock(IfEquipped)..........71
EntranceDoorLock(IfEquipped)...........................72
Section7–SeatingandSafetyRestraints
DriverSeatAdjustment............................................73
SeatHeightAdjustment......................................74
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TableofContents
AirSuspensionSeat(IfEquipped)...............................75
DriverSeatBelts...................................................76
Driver’sAdjustableLapandShoulder(Three-Point)Belt......76
SeatBeltTether....................................................77
TetherAdjusterProcedure...................................77
AdjustingtheLengthoftheTether...........................78
CareofSeatBelts.................................................78
InspectionofSeatBelts......................................79
SeatBeltCutter....................................................79
PassengerSeatBelts.............................................79
PassengerTwo-PointSeatBelt(LapBelts)................80
PassengerThree-PointSeatBelts(IfEquipped)..........80
BucklingUp...............................................80
Unbuckling................................................82
39–inchFlexSeat........................................83
IntegratedChildRestraintSeats(IfEquipped).............83
ICBus®WHITEIntegratedChildRestraintSeats(If
Equipped)......................................................86
ChildRestraintAnchorageSystems(IfEquipped)........88
LocationandUseofLowerLatchAnchors............89
LocationoftheTetherAnchor(IfEquipped)................90
IMMI®SeatsTetherInstallation..............................90
LocationandUseofTetherAnchors(BTIBus
Seats)......................................................91
InstallingTether...........................................91
LocationandUseofTetherAnchors
(SafeGuard®XChangeBusSeats).....................92
CushionReleaseLatch.......................................93
TrackSeatMountingSeatTypeSpecic........................94
Section8–WheelchairInstructionsand
Information
Introduction.........................................................99
WheelchairLiftOperation.........................................99
WheelchairLiftInterlocks–Extending......................99
WheelchairLiftInterlocks–RetractingandStowing.....100
WheelchairLiftAlarm.......................................100
ParkingBrake/WheelchairLiftInterlockandAlarm..........100
WheelchairLiftExtensionOperation......................101
ParkingBrake/WheelchairLiftInterlock–
RetractingandStowingOperation.........................101
ParkingBrake/WheelchairLiftAlarm(IfEquipped).....102
ParkingtheBusWithTransmissionShift/Wheelchair
LiftInterlocks......................................................102
WheelchairLiftExtensionOperation......................102
StartingBusinMotionWithTransmissionShift/
WheelchairLiftInterlocks.......................................102
RetractingandStowingOperation..............................103
Section9–ClimateControls
HeaterSystem....................................................105
DriverHeater.................................................105
AuxiliaryHeaters.............................................106
DefrostOperatingInstructions..................................106
IntegratedAirConditioningSystem(ICAir)...................106
CirculationFans..................................................107
HeaterBoosterPump............................................108
HeaterCutoffValve...............................................108
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TableofContents
Section10–Operation
StartingProcedures..............................................109
PreparingtheFuelSystem.................................109
AutomaticTransmissionStarterInterlock.............111
StartingtheEngine...........................................111
ClearFloodedEngine.......................................112
EngineFeatures..................................................113
Fuel................................................................113
CaliforniaEmissionStandards.............................113
FuelandBlends..............................................114
UnacceptableFuelAndBlends.............................114
FuelingPrecautions.........................................114
ReserveFuel.................................................116
FuelingProcedures..........................................116
EmergenciesWhileFillingWithGasoline......................117
RestartingAfterRunningOutofFuel...........................117
ColdWeatherOperation.........................................117
HotWeatherOperation..........................................118
TurningOFFtheEngine.........................................118
Brakes.............................................................119
DownhillOperation...........................................119
WarningIndicators......................................119
SmartTrac™HydraulicBrakeBoosterSystem(If
Equipped)................................................120
Split-SystemFeature...................................121
ManualFootOperatedParkingBrakeSystem
withHydraulicBrakes..................................121
AirBrakes....................................................123
AirDiscBrakes(0004JBZ,0004JCC,
0004WEY ,0004WEZ)..................................123
UsingAirBrakes........................................124
UsingtheAirParkingBrake...........................124
ParkingBrakeIndicatorLight..........................126
AntilockBrakingSystem(ABS)............................126
AntilockDrivingTips.........................................127
ABSSelf-Check..............................................127
PedalAdjustmentSwitch(IfEquipped)....................128
TractionControl(IfEquipped)...................................128
DriverAssistSystems............................................129
Bendix®Wingman®Advanced™CollisionWarningSystem...129
Bendix®Wingman®Fusion™System............................130
StabilityControlSystems–Bendix®ElectronicStability
Program(ESP)(IfEquipped)....................................131
International®RideOptimizedSuspension(IROS)(If
Equipped).........................................................133
AutomaticTransmissionOperation.............................133
StandardAllison2000PTSTransmission.................133
AllisonTransmissionMechanicalLeverShifters.........134
AllisonGenerationIVPush-ButtonShiftSelector.......135
ParkingtheVehicle.........................................135
StartingBusinMotion.......................................136
BackupAlarms...............................................136
EconomyMode..............................................136
AutomaticTransmissionOperatingTemperatures.......136
Section11–RoadsideEmergencies
HazardWarningSwitch..........................................137
EmergencyEquipment(RecommendedOn-Board)..........137
FireExtinguisher.............................................137
FirstAidKit...................................................138
BodyFluidCleanupKit......................................138
ReectiveTriangle...........................................138
GasolineFuelSystemRelatedEmergencies..................139
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