IC Bus Gasoline CE Series User manual

ICBus®GasolineCESeries0001015614
4328536R3
EPA17,2017HD-OBD-US,CanadaApril2020
ICBus®GasolineCESeries
OperationandMaintenanceManual
ICBus,LLC
2701NavistarDrive,Lisle,IL60532USA
©2020ICBus,LLCAllrightsreserved.Allmarksaretrademarksoftheirrespectiveowners.

IMPORTANT
Theinformation,specications,andillustrationscontainedinthismanualarebasedondatathatwascurrentatthetimeof
publication.ICBus,LLCreservestherighttomakechangesand/orimprovementsatanytimewithoutnotication,liability,or
withoutapplyingthosechangesorimprovementstovehiclespreviouslymanufacturedand/orsold.
NOTICE
Beadvisedthatthismotorvehiclemaybeequipped
withcomputer/recordingdevices.Theirfunctionis
toallowanauthorizedindividualtodownloaddataor
informationrelatingtotheoperationorperformanceof
thisvehicle.
Thestoreddataorinformationmaybeneither
downloadednorretrievedexceptbythevehicle’s
registeredowner,or,inthealternative,byanother
individualorentityauthorizedbytheregisteredowner
(e.g.,ICBus®dealer)whomayneedthisdataor
informationtoproperlyserviceordiagnosethisvehicle
forrepairorfollowinganaccident.
Anyaccesstothisinformationwithouttheowner’s
consentmaybeinviolationoflawandmaysubject
thatpersonorentitytocriminalpenalties.
CALIFORNIA
Proposition65Warning
WARNINGBreathingdieselengineexhaustexposesyouto
chemicalsknowntotheStateofCaliforniatocausecancerandbirth
defectsorotherreproductiveharm.
•Alwaysstartandoperatetheengineinawell-ventilatedarea
•Ifinanenclosedarea,venttheexhausttotheoutside.
•Donotmodifyortamperwiththeexhaustsystem.
•Donotidletheengineexceptasnecessary.
Formoreinformationgotowww.P65warnings.ca.gov/diesel
Batteryposts,terminalsandotherrelatedaccessoriescontainleadand
leadcompounds,chemicalsknowntotheStateofCaliforniatocause
cancerandbirthdefectsorotherreproductiveharm.
Washhandsafterhandling.

IMPORTANT
Itisimportantthattheapplicablevehicleidenticationnumber(VIN),engineserialnumberandorcomponentfeaturecodesare
recorded.Thesenumbersarerequiredtoobtainpertinentinformationforthisvehicleorengine.
VEHICLEIDENTIFICATIONNUMBER(VIN)
ENGINE
FeatureCode:SerialNumber:
FRONTAXLE
FeatureCode:SerialNumber:
REARAXLE
FeatureCode:SerialNumber:
TRANSMISSION
FeatureCode:SerialNumber:
TRANSFERCASE
FeatureCode:SerialNumber:
CUSTOMERASSISTANCECENTER
1-800-44-TRUCK(1-800-448-7825)
Navistar,Inc.
2701NavistarDrive
Lisle,IL60532USA
www.navistar.com
ICBus,LLC
2701NavistarDrive
Lisle,IL60532USA
www.navistar.com

SummaryofChanges
SectionDescriptionRevisionLevel
ManualProposition65Warning2
Section3–
InstrumentationUpdatedT extandWarningMessages2
Section14–
Maintenance
Intervals
RearAxleIntervalUpdate2
EmergencyExitInformation Section6–
Passenger
ControlsVandalLockInformation3
Section4–Driver
ControlsPedalAdjustmentSwitch3
Section13
–Maintenance
Instructions
ParkingBrakeBurnishProcedure3

TableofContents
Section1–Introduction
Preface...............................................................1
Cautions/Warnings/Notes........................................1
VehicleIdentication................................................1
AssistanceGuide....................................................2
ComponentCodeNumbers........................................2
LineSetTicket.......................................................2
VehicleStorageInstructions........................................2
StorageDuration–OneMonthorLess......................3
StorageDuration–OverOneMonth..........................3
ReportingSafetyDefects...........................................4
U.S.RegisteredVehicles......................................4
CanadianRegisteredVehicles................................4
SafetyRecallsandAuthorizedFieldChanges...................5
EmissionControlSystems..........................................5
HD-OBDForeword.............................................5
SupplementalFederalEmissionControlSystem
Warranty.........................................................5
Section2–VehicleInspectionGuide
Introduction...........................................................7
InspectionCheckLists.............................................11
ExteriorChecks................................................11
Front/RearSuspension.....................................13
Brakes..........................................................13
UnderhoodandFluidChecks................................14
InteriorVisualandOperationalChecks.....................16
IntegratedAirConditioningSystem(ICAir)................18
EmergencyExitsandEquipment............................19
GasolineSystemInspection.................................20
Section3–Instrumentation
InstrumentPanelGaugeCluster.................................21
WarningIndicators............................................22
InstrumentPanelGaugeCluster............................24
DirectDriveWarningIndicators..............................25
IntegralDigitalDisplay........................................26
IntegralDigitalDisplayDetailedInformation...............28
Quadrant3:OutsideTemperatureandCompass
Displays(IfEquipped)........................................34
OutsideTemperatureReading...............................35
OptionalInstrumentPanelGaugeClusterCompass
CalibrationProcedure.........................................35
CompassDeclinationZoneSetProcedure............35
CompassDirectionalCalibrationProcedure...........39
UserSwitches.................................................41
InstrumentPanelGaugeAudibleAlarms...................42
Section4–DriverControls
WindshieldWiper/WasherSystem..............................45
WiperBladeSpeed...........................................45
WindshieldWiperSpeedControl............................45
WindshieldWasher...........................................45
TurnSignal.........................................................46
SteeringWheelandColumn......................................46
SteeringWheelControls.....................................46
SteeringWheelControls.....................................47
Horn............................................................47
AdjustableTiltorTilt/TelescopingSteeringColumn......47
Left-SideConsoleSwitchPanel..................................48
RockerSwitchesandTheirFunctions......................48
PowerOutlet...................................................51
i

TableofContents
Transmission,ParkingBrake,andIgnitionSwitchPanel......51
Right-SideConsoleSwitchPanel................................52
RockerSwitchesandTheirFunctions......................52
CruiseControl......................................................54
Operation.......................................................54
MirrorAdjustment..................................................55
Section5–Lights
HeadlightSwitchandPanelLightingControl...................57
HeadlightSwitch..............................................57
AutomaticHeadlights.........................................57
PanelLightingControl........................................58
Interior(Dome)Lights.............................................58
HazardWarningLightSwitch.....................................58
TurnSignalSwitch.................................................58
SignalingforaTurn...........................................58
LaneChange..................................................59
HIGH/LOWBeam............................................59
StrobeLight.........................................................59
ExteriorLampCheck..............................................59
SwitchLocation................................................59
Function........................................................59
Activation.......................................................60
Deactivation....................................................60
Section6–PassengerControl
DoorOpening/Closing...........................................61
Opening/Closing.............................................61
Two-PositionDoorSwitch....................................62
Three-PositionDoorSwitch..................................62
OpeningtheEntranceDoor.......................................63
OpeningtheEntranceDoorManually.......................63
Electric-ActuatedDoor........................................63
Air-ActuatedDoor.............................................63
TrafcWarningSystem............................................63
ElectronicSafetyMessages.................................64
Eight-LampAMBERandREDWarningLights.............64
RockerSwitches(IfEquipped)...............................64
WIGWAGWarningSystem..................................65
FlashingStopArm.................................................66
CrossingGate......................................................66
DriverVisualWarningLightsandIndicators....................67
AudibleWarningBuzzer..........................................67
Post-TripInspection(NoStudentLeftBehind)..................67
SystemPurpose...............................................67
SystemFunction..............................................67
SystemActivation.............................................68
SystemDeactivation..........................................68
SnoozeMode..................................................68
EmergencyExits...................................................69
EmergencyDoor..............................................69
EmergencyExitWindows....................................70
EmergencyExitWindow.................................70
RoofVent/Hatch.............................................71
VandalLocks(IfEquipped).......................................71
VandalLockswithStarterInterlock(IfEquipped)..........71
EntranceDoorLock(IfEquipped)...........................72
Section7–SeatingandSafetyRestraints
DriverSeatAdjustment............................................73
SeatHeightAdjustment......................................74
ii

TableofContents
AirSuspensionSeat(IfEquipped)...............................75
DriverSeatBelts...................................................76
Driver’sAdjustableLapandShoulder(Three-Point)Belt......76
SeatBeltTether....................................................77
TetherAdjusterProcedure...................................77
AdjustingtheLengthoftheTether...........................78
CareofSeatBelts.................................................78
InspectionofSeatBelts......................................79
SeatBeltCutter....................................................79
PassengerSeatBelts.............................................79
PassengerTwo-PointSeatBelt(LapBelts)................80
PassengerThree-PointSeatBelts(IfEquipped)..........80
BucklingUp...............................................80
Unbuckling................................................82
39–inchFlexSeat........................................83
IntegratedChildRestraintSeats(IfEquipped).............83
ICBus®WHITEIntegratedChildRestraintSeats(If
Equipped)......................................................86
ChildRestraintAnchorageSystems(IfEquipped)........88
LocationandUseofLowerLatchAnchors............89
LocationoftheTetherAnchor(IfEquipped)................90
IMMI®SeatsTetherInstallation..............................90
LocationandUseofTetherAnchors(BTIBus
Seats)......................................................91
InstallingTether...........................................91
LocationandUseofTetherAnchors
(SafeGuard®XChangeBusSeats).....................92
CushionReleaseLatch.......................................93
TrackSeatMountingSeatTypeSpecic........................94
Section8–WheelchairInstructionsand
Information
Introduction.........................................................99
WheelchairLiftOperation.........................................99
WheelchairLiftInterlocks–Extending......................99
WheelchairLiftInterlocks–RetractingandStowing.....100
WheelchairLiftAlarm.......................................100
ParkingBrake/WheelchairLiftInterlockandAlarm..........100
WheelchairLiftExtensionOperation......................101
ParkingBrake/WheelchairLiftInterlock–
RetractingandStowingOperation.........................101
ParkingBrake/WheelchairLiftAlarm(IfEquipped).....102
ParkingtheBusWithTransmissionShift/Wheelchair
LiftInterlocks......................................................102
WheelchairLiftExtensionOperation......................102
StartingBusinMotionWithTransmissionShift/
WheelchairLiftInterlocks.......................................102
RetractingandStowingOperation..............................103
Section9–ClimateControls
HeaterSystem....................................................105
DriverHeater.................................................105
AuxiliaryHeaters.............................................106
DefrostOperatingInstructions..................................106
IntegratedAirConditioningSystem(ICAir)...................106
CirculationFans..................................................107
HeaterBoosterPump............................................108
HeaterCutoffValve...............................................108
iii

TableofContents
Section10–Operation
StartingProcedures..............................................109
PreparingtheFuelSystem.................................109
AutomaticTransmissionStarterInterlock.............111
StartingtheEngine...........................................111
ClearFloodedEngine.......................................112
EngineFeatures..................................................113
Fuel................................................................113
CaliforniaEmissionStandards.............................113
FuelandBlends..............................................114
UnacceptableFuelAndBlends.............................114
FuelingPrecautions.........................................114
ReserveFuel.................................................116
FuelingProcedures..........................................116
EmergenciesWhileFillingWithGasoline......................117
RestartingAfterRunningOutofFuel...........................117
ColdWeatherOperation.........................................117
HotWeatherOperation..........................................118
TurningOFFtheEngine.........................................118
Brakes.............................................................119
DownhillOperation...........................................119
WarningIndicators......................................119
SmartTrac™HydraulicBrakeBoosterSystem(If
Equipped)................................................120
Split-SystemFeature...................................121
ManualFootOperatedParkingBrakeSystem
withHydraulicBrakes..................................121
AirBrakes....................................................123
AirDiscBrakes(0004JBZ,0004JCC,
0004WEY ,0004WEZ)..................................123
UsingAirBrakes........................................124
UsingtheAirParkingBrake...........................124
ParkingBrakeIndicatorLight..........................126
AntilockBrakingSystem(ABS)............................126
AntilockDrivingTips.........................................127
ABSSelf-Check..............................................127
PedalAdjustmentSwitch(IfEquipped)....................128
TractionControl(IfEquipped)...................................128
DriverAssistSystems............................................129
Bendix®Wingman®Advanced™CollisionWarningSystem...129
Bendix®Wingman®Fusion™System............................130
StabilityControlSystems–Bendix®ElectronicStability
Program(ESP)(IfEquipped)....................................131
International®RideOptimizedSuspension(IROS)(If
Equipped).........................................................133
AutomaticTransmissionOperation.............................133
StandardAllison2000PTSTransmission.................133
AllisonTransmissionMechanicalLeverShifters.........134
AllisonGenerationIVPush-ButtonShiftSelector.......135
ParkingtheVehicle.........................................135
StartingBusinMotion.......................................136
BackupAlarms...............................................136
EconomyMode..............................................136
AutomaticTransmissionOperatingTemperatures.......136
Section11–RoadsideEmergencies
HazardWarningSwitch..........................................137
EmergencyEquipment(RecommendedOn-Board)..........137
FireExtinguisher.............................................137
FirstAidKit...................................................138
BodyFluidCleanupKit......................................138
ReectiveTriangle...........................................138
GasolineFuelSystemRelatedEmergencies..................139
iv

TableofContents
Fuse/CircuitBreakerCharts...................................139
BodyFuse/CircuitBreakerPanel.........................142
TiltHood.....................................................146
RaisingtheHood........................................146
LoweringtheHood......................................147
EmergencyStartingUsingJumperCables...............148
TowingInstructions...............................................149
TowingPreparation:AirParkingBrakes..................150
TowingVehicleWithFrontWheelsSuspended...........150
TowingVehiclesWithRearWheelsSuspended..........151
Section12–Cleaning
SurfaceCleaning.................................................153
GeneralCleaning,AllSurfaceTypes......................153
ABS/Plastic.................................................154
Glass..........................................................154
Interior.............................................................154
InteriorLightBarCleaning..................................154
UpholsteryCare..............................................154
Flooring.......................................................155
Exterior............................................................155
WaxingorPolishingVehicles...............................156
CrossingArmCleaning.....................................156
Section13–MaintenanceInstructions
Preface............................................................157
MaintenanceGuidelines.........................................157
SupportingYourVehicleforService............................159
Pre-TripandPost-TripInspections.............................159
ChassisLubrication..............................................159
EngineCompartmentFluidCheckPoints......................160
Air-OperatedPassengerDoorAdjustments...................161
DoorOpeningandClosingSpeedAdjustmentPoints...161
PressureRegulatorAdjustment.......................161
OpeningSpeedAdjustment............................162
ClosingSpeedAdjustment.............................162
ElectricallyActuatedEntranceDoorAdjustment.........162
Axles...............................................................162
FrontAxle–InspectionandLubrication...................162
FrontAxle–NormalMaintenance.........................163
FrontAxle–Alignment......................................163
RearAxle–InspectionandLubrication...................163
Body...........................................................164
Brakes.............................................................164
GeneralInformation.........................................164
AirBrakes....................................................165
BrakeInspectionandAdjustment.....................165
AirDryer.................................................167
AirDryerDesiccantReplacement.....................167
AirDryerPurgeValve..................................167
AirDryerHeater.........................................167
AirReservoir/TanksMoistureDraining..............167
Sensors..................................................168
SmartTrac™HydraulicBrakes(IfEquipped)..............168
BrakeInspectionandAdjustment.....................168
FluidPrecautions.......................................168
BrakeLines,Hoses,andFittings......................168
HydraulicBrakes-FluidPrecautions.................169
HydraulicBrakes.............................................169
BrakeFluidLevel(SmartTrac™System)..............169
DrivelineParkingBrake................................170
ChassisInspection..........................................170
v

TableofContents
Electrical...........................................................171
Alternator–Starter–BatteryTest............................171
TerminalInspection–Cleaning–CorrosionProtection....171
AccessoryFeedConnections..............................171
Engine.............................................................171
General.......................................................171
PSI8.8LGasolineEngine..................................172
ScheduledMaintenance....................................172
AirInductionSystem........................................172
AirCleanerElementService...............................173
AirRestrictionGaugeService..............................173
RadiatorCoreInspectionandCleaning...................175
CoolingSystem..............................................175
Gravity-FillCoolantMethod(PSI8.8Lgasoline
Engine)........................................................176
FillingInstructions.......................................176
CoolantConcentration..................................178
ContaminationofCoolant..............................178
FanClutch...............................................178
HeaterandCoolantHoseInspectionand
ReplacementGuide.........................................178
EngineOil....................................................179
SAEOilViscosityGrades...................................179
FuelSystem..................................................179
HeaterSystem...............................................180
IntegratedAirConditioning(ICAir)System...............180
DriveShaft....................................................180
Suspension(AirandSteelSprings).......................180
FrameandTowHooks(IfEquipped)......................181
Steering............................................................181
General.......................................................181
TighteningSteeringIntermediateShaftJointBolts.......182
LubricationPoints............................................182
PowerSteering...............................................182
Transmission.................................................183
TransmissionFluidLevel...............................183
Tires................................................................183
TireWarnings................................................183
TireMaintenance............................................185
CheckingInation.......................................185
Underination............................................186
Inspection.....................................................186
Loads.........................................................186
DualTiresMatching.........................................187
DualTiresMixing............................................187
Rotation.......................................................187
RotationIsAdvisable...................................187
TireReplacement.......................................188
WheelandTireBalancing..................................188
Wear..........................................................188
IrregularWear...........................................188
UseofTireChains...........................................189
Wheels.............................................................189
WheelandWheelNutMaintenanceandInstallation.....189
WheelNutTorqueMaintenance.......................190
Hub-PilotedWheelInstallationProcedures..........190
WindshieldWiper.................................................192
WiperBladeAssemblyReplacement......................192
Section14–MaintenanceIntervals
MaintenanceIntervals............................................193
UnitRellCapacities.............................................202
AirConditionerRefrigerant.................................202
vi

TableofContents
CoolingSystemRellCapacities..........................202
EngineCrankcase...........................................202
SmartTrac™Brakes–BrakeFluid..........................202
Rear-Axle...................................................203
PowerSteeringSystem.....................................203
Transmission.................................................203
TireandRimCombinations.....................................203
LubricantandSealerSpecications............................204
TorqueSpecicationCharts.....................................210
FilterList...........................................................212
Section15–CustomerAssistance
ServiceInformation...............................................213
Navistar,Inc.,WarrantyProgram...............................213
Section16–Index
Index...............................................................215
vii

TableofContents
viii

Introduction
SECTION1—INTRODUCTION
Preface
AllICBus®busesareengineeredandmanufacturedto
provideeconomicalandtrouble-freeservice.Itistheowner's
responsibilitytomakesurethebusreceivespropercareand
maintenance.
Makingmodicationstovariousparts,componentsandsystems
ofyourbuscanadverselyaffectthequalityandreliabilityofyour
vehicle.ICBusdoesnotrecommendmakingmodicationsto
thisbus.
Thismanualprovidesinformationneededtounderstandthe
operationofyourbusanditssafetyfeatures.Italsocontains
informationnecessaryfortheproperoperationandmaintenance
ofvariousbusbodyandchassissystems.
Donotoperatethisbusuntilyouarecompletelyfamiliarwith
thecontentsofthismanual.Keepthismanualinyourbusfor
reference.Ifyousellthebus,makesurethismanualstayswith
it.
OptionalFeatures.Thismanualdescribesmanyoptional
featuresthatmaynotbeinstalledinthisvehicle.
Cautions/Warnings/Notes
Cautions,WarningsandNotesareincludedthroughoutthis
manual.
CAUTION
Cautionsadviseyouofthepropercaretobe
takentopreventdamagetoyourvehicleor
property.
WARNING
Warningsadviseyouofhazards,the
consequences,andwhattodotopreventthem,
notonlytopreventdamagetoyourvehicleor
property,buttohelppreventsituationsand
occurrencesthatcouldresultinpersonalinjury
ordeath.
NOTE:Notesindicateanoperation,procedureor
instructionthatisimportantforcorrectservice.
VehicleIdentication
ItisimportantthatyourecordtheVehicleIdenticationNumber
(VIN),ComponentCodeNumbers,andSerialNumbers.Use
thesenumberstoobtainpartsandinformationforyourbus.
NOTE:ThefollowingillustrationrepresentsatypicalVIN
tag.TheactualVINtagmayvary.
1

Introduction
AssistanceGuide
ICBusbelievesthateverycustomerisentitledtothebest
service,bothfromtheproductitselfandfromthermwhosells
andservicesthatproduct.
Ifforanyreason,youdonotfeelyouarereceivingtheseservices
fortheoperationofyourvehicleorthesalestransaction,return
toyoursellingdealertocorrectthesematters.Ifthematteris
notresolvedatthattime:
•ContactamemberofmanagementattheDealership
todiscussthedetailsofthedifculty.Inmostcases
aproblemcanberesolvedtoyoursatisfactionbythe
ownerormanager.
Whenpartsarerequired,alwaysprovidetheComponentCode
Number,vehiclemodelandVehicleIdenticationNumber.Ask
yoursalespersontoassistyouinobtainingthisinformation.
Formoreinformationnotgiveninthismanual,orifyou
requireservicesoftrainedservicepersonnel,weurgeyou
tocontactanearbyICBusorInternationaldealerorphone
1–800–44–TRUCK(87825)forassistance.
ComponentCodeNumbers
Codenumbersarethebasisforidentifyingthecomponentsused
onyourICBus®bus.Theyareusedbysalespersonneltoorder
thebus,bymanufacturingtobuildit,andbypartstoservicethe
bus.Manyitemsinthismanualareidentiedbycodes.
Codenumbersareacombinationofnumbersand/orletters.
ThesecodesarelistedontheVehicleLineSetTicketwhichis
sometimescalledtheVehicleSpecicationCardorCodeSheet.
LineSetTicket
EachvehiclehasaLineSetTicket(CodeSheet)whichlists
theidenticationcodenumbersofcomponentsusedtobuildthe
vehicle.
AcopyoftheLineSetTicketisincludedintheliteratureprovided
withthevehicle.Whenreplacementpartsarerequired,usethis
copytopositivelyidentifyvehiclecomponentstomakesureyou
getthecorrectparts.
VehicleStorageInstructions
Whenavehicleisnotusedforanextendedperiodoftime,
precautionsmustbetakentopreventdeteriorationofvehicle
components.Vehiclesthatareoutofserviceforextended
periodsoftimecanexperiencecorrosionandotherundesirable
effects.
2

Introduction
Drivevehiclemonthlytoexercisethebrakes,drivelineand
steering.Runthevehiclelongenoughfortheenginetoreach
operatingtemperature.
NOTE:Lossesoccurringtoaunitwhileitisinstoragewill
notbeconsideredforwarrantyreimbursement.
StorageDuration–OneMonthorLess
1.Washvehiclesasnecessary.Alwayswashvehiclesthat
havebeenexposedtoroadsalt.
NOTE:WashingInstructions-Washthevehiclewithwarm
waterandmildsoap,thenwipewetsurfaceswithachamois
orsoftcloth.DONOTusehotwaterorstrongsoapsor
detergents.DONOTwashthevehicleindirectsun,orwhen
thesheetmetalishottothetouch.Thiswillstreakthenish.
DONOTwipedirtoffdrysurfaces,asthiswillscratchthe
nish.
NOTE:Whenvehiclesarestoredoutside,particularlyin
coastalareas(saltwaterandhighhumidityatmosphere)
orotherareasofcorrosiveenvironment,paintandbright
metalmayrequirefrequentwashingandwaxingtoprevent
deterioration.Determiningwashingfrequencyisthe
customer'sresponsibility.
NOTE:Forvehiclesexposedtoultravioletraysofthesun,
applyacoatingofBon-Ami®soap,orsimilarproduct,tothe
insidesurfacesofthewindshieldandwindows,toshadethe
interiorandpreventfadingoftheinteriortrim.
2.Inspectpaintedsurfaces;touchupallexposedprimedorraw
metalareastopreventrust.
3.Applyathickcoatofwaxtopreventdiscolorationfromthe
elements;waxallchromeandstainlesssteelmetalparts.
4.Checktheradiatorcoolantforproperlevelandadequate
freezeprotection(-20°F[-29°C]isstandardformediumduty
modelsandbuschassis;-40°F[-40°C]isstandardforheavy
dutymodels.)
5.Drainairbrakereservoirsandclosethedraincocks.
6.Lubricateallexposedtransmissionandauxiliary
transmissionshiftrails.
7.Checkstate-of-chargeeyeinbatteriesandre-chargeif
opencircuitvoltageisbelow12.6volts.Disconnectbattery
groundcablestopreventaccidentalstarting,orparasitic
electricalloadsfromdischargingthebattery.
StorageDuration–OverOneMonth
Unitsinstoragelongerthanonemonthshouldbedrivenuntilthe
enginereachesoperatingtemperature:
1.Makesurealltiresareinatedproperly,andreconnect
batteries.
2.Checkallvehicleuidlevelsandllasrequired.
3.Startandrunthevehicleatfastidle,untilitreachesoperating
temperature.T oremovesurfacechargefromthebattery,
builtupfrompreviousstart-upsandshortidleperiods,
operatetheheaterand/orairconditioner,headlights,and
otheraccessoriesforseveralminutes.
3

Introduction
4.Turnoffheaterand/orairconditionerandanyother
accessories;turnofftheheadlights.Parkthevehicleand
turnofftheengine.
5.PerformtheprocedureforStorageDuration-OneMonth
orLess,ifreturningthevehicletostorage.
NOTE:Afterevery30additionaldaysofstorage,perform
Items1through5.
StorageFacilities
1.Wheneverpossible,storevehiclesindoors,
protectedfromsunlight,inadry,wellventilated
area.Ifindoorstorageisnotavailable,select
storagelotstoeliminateconditionsthatcause
deterioration.
2.Parkawayfromtransformersand/orelectrical
motors,becausewhentheprotectivewaxintire
compoundcracks,ozoneintheairattacksthe
exposedareas.
3.Parkawayfromtrees,highweedsand/orgrass
topreventdamagefromtreeorweedsap,andto
minimizebirdandinsectstains.
4.Parkawayfromrailroadtracks,paintshops,smoky
industrialareas,andlocationsofpossibleroad
splashcontact.
5.Ifavehicleisparkedonanincline,installwheel
chocks.
ReportingSafetyDefects
U.S.RegisteredVehicles
Ifyoubelievethatyourvehiclehasadefectwhichcouldcause
acrashorcouldcauseinjuryordeath,youshouldimmediately
informtheNationalHighwayTrafcSafetyAdministration
(NHTSA)inadditiontonotifyingICBus.
IfNHTSAreceivessimilarcomplaints,itmayopenan
investigation,andifitndsthatasafetydefectexistsinagroupof
vehicles,itmayorderarecallandremedycampaign.However,
NHTSAcannotbecomeinvolvedinindividualproblemsbetween
you,yourdealer,orICBus.
TocontactNHTSA,youmayeithercalltheVehicleSafety
Hotlinetoll-freeat1-888-327-4236(TTY:1-800-424-9153);go
tohttp://www.safecar.gov;orwriteto:Administrator,NHTSA,
400SeventhStreet,SW.,WashingtonDC20590.Youcan
alsoobtainotherinformationaboutmotorvehiclesafetyfrom
http://www.safecar.gov.
CanadianRegisteredVehicles
Ifyoubelievethatyourvehiclehasadefectwhichcouldcause
injuryordeath,totheoperator,passengersorpersonsoutside
thevehicle,immediatelyinformTransportCanadainadditionto
notifyingICBus.
TocontactTransportCanada,youmaycall800-333-0510.You
canalsowriteto:TransportCanada,ASFAD,PlacedeVille
TowerC,330SparksStreet,Ottawa,OntarioK1A0N5.
4

Introduction
SafetyRecallsandAuthorizedFieldChanges
SafetyRecallsandAuthorizedFieldChangesaretwo
campaignsthatareusedtonotifyownersofmodications
thatmayinvolvetheirvehicle.Ifyoureceivesuchnotication,
PLEASEFOLLOWALLINSTRUCTIONSPROVIDEDINTHE
CUSTOMERLETTER.IfyourvehicleispartofaSafetyRecall
campaign,therecallserviceproceduremustbecompletedto
ensuresafeoperationofyourvehicle.Asavehicleowner,
youmustprovideICBusdealerswithaddresscorrectionsand
changestoensurethatyoureceiveallnotications.Please
verifythatyourICBusdealerhasyourcorrectaddress.Dealers
alsohavearecordofanyoutstandingcampaignsthataffect
yourvehicle.
EmissionControlSystems
NOTE:FederalandCaliforniaEmissionsystemwarranties
arefoundinyourEngineOperationandMaintenance
Manual.
HD-OBDForeword
HeavyDutyOn-BoardDiagnostics(HD-OBD)isaU.S.
Governmentmandatedstandardforall2013andlaterClass4
andabovevehicleswithaGrossVehicleWeightRating(GVWR)
of14,001poundsormore.TheHD-OBDsystemmonitorsthe
engineandaftertreatmentsystemstoverifytheyareoperating
withinemissionslimits.Ifanemissionsfaultislogged,the
MalfunctionIndicatorLamp(MIL)willilluminateandoneormore
faultcodeswillbeset.
TheHD-OBDsystemoperatessimilarlytopreviouspowertrain
controlsystemsbystoringfaultcodesandturningontheMIL.If
theproblemthatcausedthefaultgoesaway,thecodewillclear
andtheMILwillgooutaftercertainoperatingconditionshave
beenmet.Thismaytakeseveraltimesoperatingthevehicle.
SupplementalFederalEmissionControlSystemWarranty
TheUnitedStatesEnvironmentalProtectionAgencyadopted
newheavy-dutyGreenhouseGas(GHG)vehicleregulationson
15September2011.ThisvehiclemaybecertiedtotheGHG
regulations.Forcertiedvehicles,additionalGHGemissions
controlsystemwarrantycoverscertainvehiclecomponents.
ThisSupplementalGHGFederalEmissionControlSystem
Warrantycoverageforthesevehiclecomponentswillbe
managedaccordingtocurrentFederalEmissionControlSystem
Warrantyprocess.TheGHGemissioncontrolsystemwarranty
appliestothebelowlistedvehiclecomponentssuchthatthey
meetthefollowingtwoconditions:
1.Thevehicleand/orGHGemissioncontrolsystem
componentisdesigned,built,andequippedsoit
conformsatthetimeofsaletotheultimatepurchaser
withtherequirementsoftheGHGregulationsandsuch
componentisanemissioncontrolandappearsonthe
GHGvehicleemissioncerticationlabel.
2.Thevehicleand/orGHGemissioncontrolsystem
componentisfreefromdefectsinmaterialsand
workmanshipthatcausethevehicletofailtoconform
totheGHGrequirementsduringtheapplicable
supplementalwarrantyperiod.
5

Introduction
GHGEmissionControlSystemWarrantyPeriod
TheGHGemissioncontrolsystemwarrantyperiodbeginson
thedatethenewGHGcertiedvehicleisdeliveredtoyou.
Theperiodofcoverageisthegreaterofthebasemechanical
warrantyor:
•Five(5)yearsor50,000miles,whichevercomesrst,
forspark-ignitionandlightheavy-dutydieselvehicleswith
GVWRbelow19,500pounds.
•Five(5)yearsor100,000miles,whichevercomesrst,
formediumandheavyheavy-dutyvehicleswithGVWR
equaltoorgreaterthan19,500pounds.
•Two(2)yearsor24,000miles,whichevercomesrst,for
tires.
AdditionalComponentsCovered
Appliestoallcertiedmodels:
TheGHGemission-relatedwarrantycoversthefollowing
componentssuchthattheymeetthetwoconditionslisted
above:
1.Hybridsystemcomponents(whereapplicable)
2.Componentswhosefailurewouldincreaseavehicle’s
evaporativeemissions(forvehiclessubjectto
evaporativeemissionstandards)
3.Tires
Appliesonlytocertiedvehiclesequippedwithinnovative
technologies
TheGHGemission-relatedwarrantycoverscomponents
certiedasinnovativetechnologieswhicharepartofthecertied
emissioncontrols.PleasecontactyourauthorizedICBusor
InternationalDealerforfurtherinformation.
SupplementalFederalEmissionControlSystem
Maintenance,Repair,AndReplacement
YourvehiclemaycomplywiththeGreenhouseGas(GHG)
regulationsadoptedbytheEnvironmentalProtectionAgency
on15September2011.AsowneroroperatorofaGHG
compliantvehicle,yourvehicleandGHGemissionscontrol
systemcomponentsshouldbeproperlymaintainedingood
workingorder.
RepairandreplacementofGHGemissioncontrolsystem
componentsshouldbedonetooriginalvehiclemanufacturers’
specicationstoensureproperfunctionofthevehicle.Tire
replacementshouldbetotireswithGHGemissionperformance
asgood,orbetter,thantiresoriginallyequippedonthevehicle.
Consultwiththetiremanufacturerfortirespecications.
TheUnitedStatesEnvironmentalProtectionAgencyallows
limitedmodicationofyourvehicleanditsGHGemissioncontrol
systemcomponents.Pleaserefertoapplicableregulationsfor
allowableandprohibitedmodications.
6