Icarus Blue R820 User manual

MANUAL
V02/2020
THIS MANUAL CONTAINS IMPORTANT AND SAFETY-
RELATED INFORMATION FOR SETTING UP AND
OPERATING THE PRODUCT.
READ THROUGH THE MANUAL CAREFULLY AND EN-
SURE THAT YOU HAVE FULLY UNDERSTOOD THE
CONTENTS, BEFORE YOU INSTALL, SET UP AND/OR
OPERATE THE PRODUCT FOR THE FIRST TIME.
R820/R420
ENGLISH

2 3
EN
GENERAL INFORMATION
This manual contains important safety-related information for set-
ting up and operating the ICARUS blue R820 and R420 receiver
(called “the receiver” in the following). R820/R420 is a B2B product
and is thus solely intended for professional/ commercial / indust-
rial applications.
When purchasing the receiver, the customer, owner and/or user
also agrees to request the latest documentation from the manu-
facturer or to download it from their website. To ensure safety at
all times, you must have read and completely understood these in-
structions before setting up or operating the receiver. If, after rea-
ding the manual, you have any questions or uncertainties, please
contact your supplier before setting up or operating the receiver!
This user manual must always be enclosed–including if the recei-
ver is used by third parties.
SAFETY REGULATIONS
• The receiver may only be installed, maintained, repaired and
started up by trained skilled personnel.
• To prevent misuse or danger, never leave the receiver unatten-
ded.
• Never open/modify/dismantle the receiver. This could lead to
electrical shocks, malfunctions or fire.
• Do not subject the receiver to mechanical pressure. This could
lead to electrical shocks, malfunctions or fire.
• Do not operate/use the receiver in environments where there
are flammable gases, fumes or solvents. This increases the risk
of fire or explosion.
• Do not use the receiver if it is damaged. This could lead to
damage to objects or injuries.
• Do not use the receiver if a malfunction occurs or if it does not
function. This could lead to damage to objects or injuries.
• Do not use the receiver if smoke develops, there is a smell of
burning or the receiver becomes discoloured. This could lead to
damage to objects or injuries.
• Do not cover the receiver with a cloth (or similar). This could lead
to fire or injuries caused by overheating.
• Do not leave the packaging materials lying around. This can be
dangerous material for children.
• Do not try to force open the receiver. This causes damage to the
receiver and can result in injuries.
• Protect the receiver from direct sunlight and other heat sources.
SAFETY INSTRUCTIONS FOR USE
• Loss and damage incurred due to non-observance of the safety
requirements are not covered by the warranty. The manufactu-
rer is not liable for subsequent damage.
• The receiver may not be used to operate systems/applications
in which the user is not protected by inherent safety functions.
• The manufacturer is not liable for damage or injuries caused by
improper operation or noncompliance with safety provisions. In
such cases, the warranty also expires.
• The receiver is not a toy and is not suitable for children.
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• When installing/mounting the receiver, ensure that the connec-
tion cables are not crushed, kinked or otherwise damaged (e.g.
by sharp edges).
• Contact an expert if you have any questions about the operation,
safety or setting up of the receiver.
• Ensure that the receiver is not overloaded, neither mechanically
nor electrically. This can damage the receiver and cause a fire or
electric shock.
• Only use the receiver within the voltage range from 9 to 36 volt
(DC). The load of the entire system may not exceed a maximum
total current of 10 amps. Ensure additional fusing of the power
supply!
• Follow the safety regulations, the relevant laws and warnings of
the respective application/machine manufacturers (dealer, sup-
plier), with which the receiver is used.
• Button 1 (signing on/ pairing process) may only be used in
ambient temperatures > -10°C. The receiver must also not be
iced over!
• If the receiver is visibly iced over, never remove the ice forcibly!
R820 PACKAGE CONTENTS
R420 PACKAGE CONTENTS
• ICARUS blue R820 (receiver)
• 12-wire connection cable (length: 1.5m)
• Transparent cover with cable gland (preassembled)
• Manual
• ICARUS blue R420 (receiver)
• 8-wire connection cable (length: 1.5m)
• Transparent cover with cable gland (preassembled)
• Manual
Caution,
danger!
Do not dispose of the
unit in the household
waste after the end of
its service life.
The product was
produced in compliance
with the EU guidelines.
Read the manual
before using.
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EN
ICARUS blue® is a product series of the ICP Group, which is produced
and licensed by ICP Systems b.v., Handelsweg 48, 7451PJ Holten,
The Netherlands. The ICARUS blue® word mark is a registered brand
of the company ICP Intelligent Creative Products GmbH, Mander-
scheidtstraße 8b, 45141 Essen, Germany. The Bluetooth® word
mark and logos are registered brands of the company Bluetooth
SIG, Inc. and any such use of these brands by ICP Systems b.v. is
under licence.
Contact options:
By phone on [phone] or by email to [email protected]
1. MANUFACTURER’S INFORMATION
ICARUS blue R820 and R420 are Bluetooth radio remote control
receivers with eight (R820), respectively four (R420) digital outputs
and two digital inputs. The outputs can be used to switch on/o
electrical loads and the inputs can be used to read in/process sig-
nals. It is controlled by a transmitter of the ICARUS blue series or
alternatively by a smartphone app.
2. PRODUCT INFORMATION
2.1 SHORT DESCRIPTION
TABLE OF CONTENTS
GENERAL INFORMATION 2
SAFETY REGULATIONS 2
SAFETY INSTRUCTIONS FOR USE 3
PACKAGE CONTENTS 5
1. MANUFACTURER’S INFORMATION 7
2. PRODUCT INFORMATION 7
2.1 SHORT DESCRIPTION 7
2.2 TECHNICAL DATA AND REQUIREMENTS 8
2.3 RECEIVER VIEW (WITHOUT PROTECTIVE COVER) 9
2.4 RECEIVER CABLE WIRE ASSIGNMENT 9
2.5 STATUS LED 10
3. INSTALLATION REQUIREMENTS 11
4.CONNECTING THE CABLE 12
5. STARTING UP AND OPERATION 13
5.1 REMOVING AND ATTACHING THE RECEIVER
PROTECTIVE COVER 13
5.2 COUPLING A TRANSMITTER / SMARTPHONE (PAIRING) 14
5.3 DELETING / REMOVING A COUPLED TRANSMITTER 15
6. ERROR CODES AND REMEDY 16
7.MAINTENANCE AND CLEANING 18
8. DISPOSAL 18
9. WARRANTY 18
10. SIMPLIFIED DECLARATION OF CONFORMITY 19
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MOUNTING
HOLE (M5)
2.3 RECEIVER VIEW (WITHOUT PROTECTIVE COVER)
Wire colour Function
Black 0 Vdc
Red 9 – 36 Vdc
Grey 1 Output 1
Grey 2 Output 2
Grey 3 Output 3
Grey 4 Output 4
Grey 5 Output 5 (R820 only)
Grey 6 Output 6 (R820 only)
Grey 7 Output 7 (R820 only)
Grey 8 Output 8 (R820 only)
Yellow 1 Input 1 (not active in default configuration)
Yellow 2 Input 2 (not active in default configuration)
2.4 RECEIVER CABLE WIRE ASSIGNMENT
MOUNTING
HOLE (M5)
STATUS LED
RECEIVER CABLE
BUTTON 1
Frequency 2.4 GHz (Bluetooth 5.0)
Antenna internal
Transmission power +8dBm
Working range
(control by TM600)
approx. 100m, depending on the en-
vironment
Working range
(control by app)
approx. 30m, depending on the environ-
ment and device
Supply voltage 9 – 36 Vdc
Power consumption < 8mA (standby)
Outputs 8 digital outputs (R820)
4 digital outputs (R420)
Current load per output nominal 2.5A; max. 3.5A
1
Maximum total current 10A
Inputs 2 digital inputs (9–36 Vdc)
Dimensions / weight 80mm x 102mm x 24mm (L x W x H) /
380g including cable
Enclosure
potted ABS enclosure (IP69k if the
receiver protective cover is used properly;
otherwise IP67)
Temperature range -40°C to +60°C
Working altitude 2000m asl
Optical feedback two-coloured LED (red / green)
1 dependent on the temperature and load duration; switching o at software end at
internal temperature ≥ 85°C and/or loads ≥ 3.6A for a period of ≥ 1 second.
2.2 TECHNICAL DATA AND REQUIREMENTS
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3. INSTALLATION REQUIREMENTS
• The receiver may only be installed, mounted, set up and oper-
ated by qualified skilled personnel.
• Improper installation, mounting, setting up or operation can
endanger the user, bystanders or others (depending on the appli-
cation) and can cause injuries or damage to personal property
and the receiver itself.
• When installing and mounting the receiver, ensure that the
work/mounting environment is clean, tidy and dry.
• The receiver must be disconnected from the power supply before
it is installed and mounted.
• If possible, install the receiver within sight of the user.
• Do not install the receiver in the immediate vicinity of motors,
relays or mains cables.
• Do not install the receiver on the inside of a metal housing and
always ensure sucient distance from objects, which could
impair the transmission/reception strength.
• Always observe the supplied wiring diagrams.
• Always use adequately thick, correctly insulated cables that are
suitable for the application area.
• Always connect wires with appropriate and suitable cable con-
nectors.
Installation, mounting, setting up and operation of the receiver
when tired or under the influence of drugs or medicines
is strictly prohibited. Follow the safety instructions!
WARNING
O
Slow flashing
Normal flashing
Fast flashing
Continuously on
Flashing sequence
(for example 3x)
Explanation:
2.5 STATUS LED
O No power supply / receiver switched o
Slow flashing (green) Receiver switched on and ready for
connection to an already paired trans-
mitter / smartphone
Continuously on
(green)
Receiver switched on and connected to
the transmitter / smartphone
Normal flashing
(alternating red/
green)
Receiver switched on and ready for
pairing a new transmitter/ smart-
phone (pairing mode)
Flashing sequence
(red)
Error (see “Error codes and remedy”
section)
= LED ON = LED OFF
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5. STARTING UP AND OPERATION
1. Turn the cable gland of the receiver cable a half-turn counter-
clockwise to loosen it slightly. Ensure that you do not completely
detach the cable gland from the internal thread.
2. Carefully pull the cable gland slightly in the direction of the loose
cable end.
3. As soon as the protective cover has detached from its housing
detent, it can be pushed further along the cable, and if neces-
sary, it can also be completely detached / removed from the
cable.
4. To re-attach the protective cover, firstly guide the side lug of the
protective cover into the recess provided for it in the receiver
housing.
5.1 REMOVING AND ATTACHING THE RECEIVER PROTECTIVE
COVER
1. Connect the loose end of the black wire of the receiver cable to
ground (0 Vdc).
2. Connect the loose end of the grey wires (1–8; outputs 1 – 8) of
the receiver cable to the respective device/ component, which
you want to control.
IMPORTANT:
Ensure that the respective connected device/ component is
connected to the same ground as the receiver.
3. Connect the loose end of the red wire of the receiver cable to the
power supply (9–36 Vdc).
4. Check that all cables are connected correctly.
5. Switch the power supply back on.
4. CONNECTING THE CABLE
CAUTION
Before connecting the cable, switch o the power supply to
avoid an electric shock, a malfunction or a fire.
NOTE
Read the manual of the devices you connect to the receiver
and follow the safety instructions in them.
The following tasks may only be carried out by electrically skil-
led personnel independently, or by other persons only under the
management and supervision of electrically skilled personnel.
Ensure that the power supply is connected to the receiver correctly.
Mixing up the wires (red/black) inevitably leads to all outputs of the
receiver being live as soon as the power supply is switched on! This
can lead to uncontrolled and dangerous states! Only use the receiver
within the voltage range from 9 to 36 volt (DC). The load of the entire
system may not exceed a maximum total current of 10 amps.
Ensure additional fusing of the power supply!
WARNING
• The receiver must be fixed with two screws (M5).
• Always observe the relevant safety instructions.
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Note that loosening and/or removing the protective cover results
in loss of the IP69k protection.
5.2 COUPLING A TRANSMITTER / SMARTPHONE (PAIRING)
1. Ensure that the receiver is connected to the power supply and is
switched on. The status LED flashes green slowly.
2. Press button 1 on the receiver 3 x quickly.
3. The status LED starts to flash alternately red and green.
4. Now activate the pairing mode of the ICARUS blue transmitter
that is to be coupled. Please read the corresponding manual.
5. To couple a smartphone, please download the corresponding
(free) app from the respective app store and then follow the
step-by-step instructions in the app.
NOTE
Note that only one device (transmitter or smartphone) can
be connected to the receiver at the same time.
NOTE
Button 1 may only be used in ambient temperatures
>-10°C. Also, the receiver must not be iced over
(see also “Safety instructions for use”).
5. Push the protective cover until the front side of the receiver is
completely closed above the cable.
6. Turn the cable gland clockwise until it is finger-tight (max.2 Nm).
1. Ensure that the receiver is connected to the power supply and is
switched on.
2. Press button 1 on the receiver 7 x quickly.
3. The status LED flashes 7 x quickly and thus confirms that all
coupled transmitters have been deleted from the receiver’s
memory.
5.3 DELETING / REMOVING A COUPLED TRANSMITTER
To delete all coupled transmitters (including smartphones) from the
memory of the receiver, the following button combination must be
pressed within a period of max. 4 seconds:
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Flashing
sequence Error Solution
2 x short Receiver undervoltage
(< 6.5V for > 1500ms)
Check and if necessary, increase
the power supply of the receiver.
3 x short Receiver overvoltage
(> 36V for > 60ms)
Check and if necessary, reduce
the power supply of the receiver.
4 x short Receiver temperature
exceeded (> 85°C)
Disconnect the receiver’s power
supply and leave the receiver
to cool.
1 x long,
1 x short
Receiver output 1
(> 3.5A for > 1000ms)
Check and reduce the current
consumption of the connected
component.
1 x long,
2 x short
Receiver output 2
(> 3.5A for > 1000ms)
Check and reduce the current
consumption of the connected
component.
1 x long,
3 x short
Receiver output 3
(> 3.5A for > 1000ms)
Check and reduce the current
consumption of the connected
component.
1 x long,
4 x short
Receiver output 4
(> 3.5A for > 1000ms)
Check and reduce the current
consumption of the connected
component.
1 x long,
5 x short
(R820 only)
Receiver output 5
(> 3.5A for > 1000ms)
Check and reduce the current
consumption of the connected
component.
Flashing
sequence Error Solution
1 x long,
6 x short
(R820 only)
Receiver output 6
(> 3.5A for > 1000ms)
Check and reduce the current
consumption of the connected
component.
1 x long,
7 x short
(R820 only)
Receiver output 7
(> 3.5A for > 1000ms)
Check and reduce the current
consumption of the connected
component.
1 x long,
8 x short
(R820 only)
Receiver output 8
(> 3.5A for > 1000ms)
Check and reduce the current
consumption of the connected
component.
3 x long Permissible total current
exceeded
(> 10A for > 1000ms)
Check and reduce the total
current consumption.
4 x long Critical receiver error Disconnect and reconnect the
receiver’s power supply. If the
error persists, contact the service
department.
2 x long,
1 - 6 x short
Internal receiver error Disconnect and reconnect the
receiver’s power supply. If the
error persists, contact the service
department.
6. ERROR CODES AND REMEDY
In the event of system malfunctions, the error that has occurred
is given by a flashing sequence (see “LED status” section) of the
respective LEDs. The corresponding error can be diagnosed using
the following list and (where possible) remedied.
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10. SIMPLIFIED DECLARATION OF CONFORMITY
The manufacturer does not accept any liability for injuries and
damage to the material and/or personal property or any other
costs incurred due to improper and/or faulty assembly, impro-
per use and/or faulty application, for which the receiver was not
designed and produced, or failure to carry out maintenance or
incorrect maintenance and/or anything else associated with this.
The manufacturer is relieved of any responsibility in case of unaut-
horized dismantling and/or modification. All necessary parts must
be approved by the manufacturer, so that the receiver maintains
guaranteed safety and operation during its entire life.
ICP Systems B.V. (Handelsweg 48, 7451 PJ Holten, The Netherlands)
herewith declares that the radio system types ICARUS blue R820
and R420 comply with Directive 2014/53/EU.
The complete text of the EU Declaration of
Conformity is available at the following address:
https://www.icarus-blue.com
7. MAINTENANCE AND CLEANING
8. DISPOSAL
9. WARRANTY
The receiver is maintenance-free for the user. Maintenance and
repairs must be carried out by a competent person. The receiver
may only be cleaned with a damp cloth and without chemicals.
Otherwise the receiver can become damaged.
Electronic equipment is recyclable waste and does not belong in
household waste. If the receiver no longer works, dispose of it in
accordance with the relevant, country-specific legal provisions. If
you follow the above recommendation, you fulfil your statutory
duties and help to protect the environment.
The receiver has been tested in a controlled environment and, under
certain conditions, proved to be resistant to moisture and dust, and
meets the requirements of the IP69k classification (if the corre-
sponding receiver protective cover is used properly; otherwise IP67)
in accordance with the international standard IEC 60529.
The supplier/manufacturer is not able to ensure that the content
of this manual and the use of the receiver are understood and
observed by the user. Improper and / or faulty mounting and / or
assembly as well as improper/faulty operation can lead to injuries
and damage to the materials.
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ICP Systems B.V.
Handelsweg 48, 7451 PJ Holten, The Netherlands
www.icarus-blue.com
http://rseries.icarus-blue.com