ICD NeoGCP i7 PLUS+ User manual

NeoGCP i7 PLUS+
User’s Guide
(Rev. N)

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C A U T I O N
1. It is recommended to use RPM measurement method as MPU to prevent start motor damage when using
Doosan engine.
2. If RPM measurement method is frequency, oil pressure switch is set to not use, and voltage is not
generated at engine CRANK-ON, the start motor may be damaged.
■MPU Method Setup
Menu
Setup
TEETH(FACTOR)
1. Select [SYSTEM] then [ENTER] on Menu screen.
2. Press [▼] 2 times, [▶] 2 times, select [TEETH(FACTOR)], then press [ENTER].
3. Input Teeth number, then press [ENTER].
RUN-STATE OP-
SWITCH
Use / Not use
1. Select [CONTROL] then [ENTER] on Menu screen.
2. Press [▼] 3 times, [▶] 2 times, select [OIL PRESS SENSOR] then [ENTER].
3. Select [Use] then press [ENTER].
RUN-STATE OP-
GAUGE
1. Select [CONTROL] then [ENTER] on Menu screen.
2. Press [▼] 3 times, [▶] 1 time, select [RUN-STATE OP-GAUGE] then setup oil
pressure.
※6.5 Refer to Crank ON/OFF
■Doosan Engine Gear Teeth
Gear Teeth
Doosan Engine Model
129
DB33, PO34TI, DB58
140
D1146, D1146T
146
PO86TI
152
P126TI-3, P126TI, P126TI-II
160
P158LE-III, P158LE, P158LE-1, P158LE-2, P180LE-II, P158LE, P222LE-1, P222LE,
P222LE-II, P222FE-II
※Information above written in request of Doosan Commercial Engine(DSCE).
Start motor ON/OFF record stored in ALARM HISTORY.
If start motor is damaged due to ignoring above caution, free A/S from DSCE will NOT be possible
even within warranty period.

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- This manual can be applied to NeoGCP i7 PLUS Ver. 5.05 and up. (Some functions 3.13 and up)
- Contact us for old version manuals.
Firmware
Version
Application
Manual Version
Changes
3.05a
Rev. H
3.06
Rev. I
- Protection setup change of OCR and OCGR
(Constant, Inverse, Instant added)
- Inverse Characteristics Curve changed
- Power factor display upgraded
- 1P2W added
4.00
Rev. K
- Ext-Module EP20 function added, ECU type setup added
4.06~
(3.13~)
Rev. L
- Protection function change of OVR, OCR, OCGR
- SVR added
- IDLE TIME setup possible up to 600[s]
5.06~
(3.13~)
Rev. N
- Setting/Breaker Type: MC added, ACB open delay added
- Added CoolDown function in manual operation
- Check -> subdivided into RPM check, OPG check, and OPS
check
- Governor Delay: changed from 0~90sec to -60~60sec.
(-) time is output before the starter motor
- Added User Timer Input(in DI) and C_User Timer (in DO)
- For ECU Type engine, NeoGCP g7 model is recommended

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Table of Contents
1. NeoGCP i7 ................................................................................................................ 9
NeoGCP i7 ............................................................................................................................91.1.
Special Features ..................................................................................................................91.2.
Product Image .....................................................................................................................91.3.
Specification ........................................................................................................................91.4.
2. Button usage and LED Lighting Status ..................................................................... 10
Button usage .....................................................................................................................102.1.
LED Lighting Status ............................................................................................................102.2.
3. LCD Display Status .................................................................................................. 11
Start Screen .......................................................................................................................113.1.
Main Screen .......................................................................................................................113.2.
Alarm Screen .....................................................................................................................123.3.
Menu Select Screen ...........................................................................................................123.4.
Menu Select Screen ...........................................................................................................123.5.
4. NeoGCP i7 Cable Specification and Size ................................................................... 13
NeoGCP i7 Cable Specification ...........................................................................................134.1.
NeoGCP i7 Size ..................................................................................................................134.2.
5. NeoGCP i7 Input and Output Port ............................................................................. 14
Number [1], Number [2] Vdc ± .........................................................................................155.1.
Number[3] ~ Number[5] MAIN R, S, T ...............................................................................155.2.
Number[6] ~ Number[9]GEN PT U, V, W, N .......................................................................165.3.
Number[10], Number[11] MPU ± .....................................................................................165.4.
Number [12] ~ Number [14] RS485 ± ...............................................................................165.5.
Number [15] ~ Number [24] DI-CONFIG ...........................................................................175.6.
Number [25] ~ Number [40] DO-CONFIG .........................................................................175.7.
Number [41] ~ Number [46] Sensor Input .........................................................................175.8.
Number [47], Number [48] GEN ZCT K, L ..........................................................................185.9.

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Number [49] ~ Number [52] GEN CT U, V, W, N ..............................................................185.10.
6. Operation Sequence ............................................................................................... 19
Control Function According to Operation Mode ..................................................................196.1.
Operation Order ................................................................................................................196.2.
Ready ................................................................................................................................196.3.
PRE-CRANK .......................................................................................................................206.4.
CRANK ON/OFF .................................................................................................................206.5.
IDLE RUNNING ...................................................................................................................216.6.
BUILD-UP ..........................................................................................................................216.7.
RUNNING ...........................................................................................................................216.8.
COOLDOWN ......................................................................................................................216.9.
STOP ...............................................................................................................................226.10.
MANUAL ..........................................................................................................................226.11.
AUTO ...............................................................................................................................226.12.
FIRE .................................................................................................................................226.13.
SCHEDULED-RUN ...........................................................................................................236.14.
7. SYSTEM .................................................................................................................. 25
POWER (P) ........................................................................................................................257.1.
FREQUENCY (F) .................................................................................................................257.2.
VOLTAGE (V) .....................................................................................................................257.3.
CURRENT (I) ......................................................................................................................267.4.
GR CURRENT (GRI) ............................................................................................................267.5.
GEN WIRING (WIRE) ...........................................................................................................26
7.6.
EXT-MODULE (EX) ............................................................................................................267.7.
ECU TYPE (EP) ...................................................................................................................277.8.
PT RATIO (PT) ...................................................................................................................277.9.
CT RATIO (CT) .................................................................................................................287.10.
GR CT RATIO (ZCT) ..........................................................................................................287.11.
RPM (RPM) ......................................................................................................................287.12.

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GOVERNOR TYPE (GOV) ..................................................................................................287.13.
TEETH(FACTOR)(TEETH) ................................................................................................287.14.
BREAKER TYPE (TYPE) ....................................................................................................287.15.
BREAKER AUX CHECK (AUX) ............................................................................................297.16.
BUTTON BEEP (BEEP) .....................................................................................................297.17.
ALARM HORN TIME (HORN) .............................................................................................297.18.
BACK-LIGHT TIME (LIGHT) ..............................................................................................297.19.
DATE SETUP (DATE) .......................................................................................................297.20.
TIME SETUP (TIME) .........................................................................................................297.21.
TIME COMPENSATION (CLOCK) ......................................................................................307.22.
8. SENSOR-SET .......................................................................................................... 30
Sensor Use / Not use ..........................................................................................................308.1.
RTD Sensor Resistance Value and Output setup .................................................................308.2.
Fuel Level Gain and Offset .................................................................................................308.3.
When Using EP20 ..............................................................................................................318.4.
9. DI-CONFIG ............................................................................................................. 32
USER FAULT ......................................................................................................................339.1.
USER FAULT(RUN) .............................................................................................................339.2.
USER FAULT(STOP) ...........................................................................................................339.3.
EM’CY STOP S/W ...............................................................................................................339.4.
COOLANT TEMP S/W .........................................................................................................349.5.
OIL PRESS S/W ..................................................................................................................349.6.
COOLANT LEVEL S/W ........................................................................................................34
9.7.
NO CHARGING S/W ............................................................................................................349.8.
FAIL TO START ...................................................................................................................349.9.
FAIL TO STOP ..................................................................................................................359.10.
BUILD-UP EXPIRE ............................................................................................................359.11.
OVER SPEED ....................................................................................................................359.12.
OCGR ...............................................................................................................................359.13.

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BREAKER AUX ..................................................................................................................359.14.
UVR SIGNAL .....................................................................................................................359.15.
FIRE-RUN ........................................................................................................................369.16.
BLOCK .............................................................................................................................369.17.
MANUAL ..........................................................................................................................369.18.
AUTO ...............................................................................................................................369.19.
GEN START ......................................................................................................................379.20.
GEN STOP ........................................................................................................................379.21.
BREAKER CLOSE ..............................................................................................................379.22.
BREAKER OPEN ................................................................................................................379.23.
ALARM RESET ..................................................................................................................389.24.
IDLE RUN .........................................................................................................................389.25.
OIL PRESS LH S/W ...........................................................................................................389.26.
OIL PRESS RH S/W ...........................................................................................................399.27.
COOLANT LH S/W ............................................................................................................399.28.
COOLANT RH S/W ...........................................................................................................39
9.29.
OIL TEMP S/W .................................................................................................................399.30.
10. DO-CONFIG .......................................................................................................... 40
C_PRE-CRANK .................................................................................................................4110.1.
C_CRANK .........................................................................................................................4110.2.
C_GOVERNOR ..................................................................................................................4210.3.
C_BREAKER CLOSE ..........................................................................................................4210.4.
C_BREAKER OPEN ............................................................................................................4210.5.
C_ALARM BUZZER ............................................................................................................4310.6.
C_ALARM RESET ..............................................................................................................4310.7.
C_IDLE SPEED ..................................................................................................................4310.8.
C_RATED SPEED ..............................................................................................................4310.9.
S_MAINS ON ..................................................................................................................4410.10.
S_MAINS OFF .................................................................................................................4410.11.

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S_GEN START ................................................................................................................4410.12.
S_GEN RUNNING ............................................................................................................4410.13.
S_BLOCK MODE, S_MANUAL MODE, S_AUTO MODE, S_FIRE-RUN .................................4410.14.
S_ALL ALARM, S_WARNING, S_HEAVY FAULT, S_TRIP FAULT, S_STOP FAULT,10.15.
S_SHUTDOWN FAULT ...........................................................................................................44
Alarm Status ..................................................................................................................4410.16.
Alarm Contacts1~10 ......................................................................................................4510.17.
C_AIR HEATER ................................................................................................................4510.18.
11. CONTROL ............................................................................................................. 46
12. PROTECTION ........................................................................................................ 47
13. SERIAL COMM ....................................................................................................... 50
14. GAIN-SET ............................................................................................................. 50
15. PROTECTION TEST ............................................................................................... 51
16. HISTORY ............................................................................................................... 51
17. Fault Items ............................................................................................................ 51
Generator Related Fault Items ..........................................................................................5117.1.
Engine Related Fault Items ...............................................................................................5217.2.
Sensor Related Fault Items ...............................................................................................5317.3.
Digital Input Related Fault ................................................................................................5417.4.
EP20 Related Alarm .........................................................................................................5417.5.
18. Comm Protocol- MODBUS .................................................................................... 57
MODBUS PROTOCOL .......................................................................................................5718.1.
GIMAC-II Plus PROTOCOL ................................................................................................6118.2.
19. Inverse Characteristics Curve ................................................................................ 63

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1. NeoGCP i7
NeoGCP i71.1.
- Neo Generator Control Panel i7 (NeoGCP i7) is a digital type controller that uses microprocessor for
single operating generators.
Special Features1.2.
- Easy and simple to set generator with 192 × 64 graphic LCD display.
- Built-in OVR, UVR, OCR, OCGR functions.
- Fast, accurate voltage and current measurement with a tolerance of 1% possible.
- [BLOCK], [MANUAL], [AUTO], [FIRE-RUN] operation possible, REAL-TIME function also lets
[SCHEDULED-RUN] possible.
- Engine and fuselage protection operation in 7 levels.
- Save and view up to 30 faults.
- Built-in RS485 Comm port, supports Modbus Protocol 04h, 05h.
- 10 Digital Input, 8 Digital Output setup possible.
Product Image
1.3.
< NeoGCP i7 PLUS+ front image >
< NeoGCP i7 PLUS+ back image>
Specification1.4.
Size (mm)
240(L)×178(W)×53.5(H)
Operating Temperature
-20 ~ 70 ℃
Weight
Approx 862 g
CT Input range
0 ~ 5 [A]
Controller power
8 ~ 32 Vdc
Generator power
Max AC 550 [Vrms]
Max power
4.8 W
Mains Sensing Method
Single-phase,
3phase, UVR
Contact

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2. Button usage and LED Lighting Status
Button usage2.1.
- Adjustment and setup of various operation information possible with buttons on the front.
ITEM
DESCRIPTION
DIRECTION
BUTTON
- Use to select generator information on Main screen.
- Use to move Menu on Menu screen.
- Use to move digits or change information on Menu screen.
MODE
- Use to switch to [BLOCK], [MANUAL], [AUTO] mode.
MENU
- Use to switch from Main screen to Menu screen.
ENTER
- Use to select menu from Menu screen.
- Use to input generator information on Menu screen.
ESC
- Use to switch from Menu screen to Main screen.
- Use to cancel changes of generator information on Menu screen.
- Use to switch from Alarm check screen to Main screen without release
of Alarm.
LAMP TEST
- Use to check LED on Main screen.
ALARM
- Use to switch to Alarm check screen when Alarm occurs.
- Use to check Alarms in a sequential order when many Alarms occur.
RESET
- Use to release Alarm
CLOSE
- Use to close breaker in [MANUAL] mode.
OPEN
- Use to open breaker in [MANUAL] mode.
START
- Use to start generator in [MANUAL] mode.
STOP
- Use to stop generator in [MANUAL] mode.
LED Lighting Status2.2.
- LED indicates status of various operation and faults, whether breaker is open or closed.
ITEM
COLOR
DESCRIPTION
BLOCK
Yellow
Lit in [BLOCK] mode
MANUAL
Yellow
Lit in [MANUAL] mode
AUTO
Yellow
Lit in [AUTO] mode
GRID ON
Red
Lit in Mains On, off in Mains Off
ALARM
Red
Lit in Alarm condition, off when Alarm is released
CLOSE
Red
Lit in [BREAKER CLOSE], Off in [BREAKER OPEN]
OPEN
Green
Lit in [BREAKER OPEN], Off in [BREAKER CLOSE]
START
Yellow
Off in [STOP]