ICI IR 640 P User manual

ICI IR 640 P
Thermal Camera
User’s Manual

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! Warnings, Cautions and Notes
Definitions
WARNING Could cause bodily injury or death.
CAUTION Could cause damage to equipment or permanent loss of data.
NOTE provides useful information to the operator.
Important Information –Read before using the Instrument
WARNING –Laser Radiation is emitted from this device. Do Not stare
into Laser Beam. Class 2 Laser, 635 nm, 0.9mW
CAUTION - Never point the lens directly toward a strong radiation source
(ie. Sun, direct or reflected laser beam, etc ), with power on or power off, as
damage may result to the thermal detector used inside. Permanent
damage may result!
CAUTION - The original shipping carton should be kept for use for future
transportation. Do not drop, shake or impact the thermal imager
excessively, in use or during transportation.
CAUTION - Store the unit in its original case in a cool, dry, well-ventilated
area away from strong electromagnetic fields.
CAUTION - Protect the surface of the lens from being stained or damaged
by foreign objects such as sludge or chemicals. Please replace the lens cap
after use.
CAUTION - Please remember to backup image data regularly to avoid
losing important data.
NOTE - For maximum measurement accuracy, allow 3 to 5 minutes for

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camera to stabilize after initial power up.
NOTE - Each camera is factory calibrated. It is recommended that
calibration be performed every 12 months.
CAUTION - Do not open case. Unit does not contain any user serviceable
parts. Repair should be performed by factory authorized technicians only.
Opening the product will void your warranty.

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Contents
! Warnings, Cautions and Notes......................................................... 2
1Introduction ..........................................Error! Bookmark not defined.
1.1 Standard accessories ................................................................................................9
1.2 Optional accessories................................................ Error! Bookmark not defined.
2Camera overview ....................................................................... 10
2.1 Function keys .............................................................................................................10
2.2 Interface....................................................................... Error! Bookmark not defined.
3Basic operation......................................Error! Bookmark not defined.
3.1 Battery Installation and Replacement .............. Error! Bookmark not defined.
3.1.1 Inserting or removing battery .................................................................................15
3.1.2 Replacing battery ....................................................................................................16
3.2 Battery safety and usage ......................................................................................17
3.3 Quick access...............................................................................................................18
3.3.1 Capture an image .................................................... Error! Bookmark not defined.
3.3.2 Temperature measurement ....................................................................................18
3.3.3 Freeze and save image ............................................ Error! Bookmark not defined.
3.3.4 Viewing stored Images ............................................................................................20
3.3.5 Export saved images................................................ Error! Bookmark not defined.
3.3.6 LCD setting...............................................................................................................21
3.3.7 Menu operating instructions...................................................................................21
4Operation guide ......................................................................... 22
4.1 Operation interface description...........................................................................22
4.1.1 Screen graphical interfaces .....................................................................................22
4.1.2 Shortcut key interface ............................................. Error! Bookmark not defined.
4.1.3 Main menu interface............................................... Error! Bookmark not defined.
4.1.4 Submenu interface ..................................................................................................25
4.2 Measurement ............................................................. Error! Bookmark not defined.
4.3 Video.............................................................................. Error! Bookmark not defined.
4.4 Photograph.................................................................. Error! Bookmark not defined.
4.5 Playback interface .................................................... Error! Bookmark not defined.
4.6 Settings ........................................................................ Error! Bookmark not defined.
4.6.1 General gettings ......................................................................................................28

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4.6.2 Temperature measurement settings ....................... Error! Bookmark not defined.
4.6.3 Temperature amendment ....................................... Error! Bookmark not defined.
4.6.4 Image settings ......................................................... Error! Bookmark not defined.
4.6.5 Network settings ..................................................... Error! Bookmark not defined.
4.6.6 SD card management .............................................................................................38
4.6.7 Video capture................................................................................Error! Bookmark not defined.
4.6.8 System settings........................................................ Error! Bookmark not defined.
4.7 File management ...................................................... Error! Bookmark not defined.
4.7.1 Plackback................................................................. Error! Bookmark not defined.
4.7.2 Delete...................................................................... Error! Bookmark not defined.
5Technical specifications........................................................................ 47
6Troubleshooting................................................................................ 49
Appendix A ..................................................................................... 50
Common material emissivity(FYI)........................................ Error! Bookmark not defined.
Appendix B .................................................Error! Bookmark not defined.
Factory default parameter setting table ...................................... Error! Bookmark not defined.

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Introduction
Thank you for choosing ICI Instruments “IR 640 P” hand-held infrared
thermal imager.
Features
IR 640 P includes the following features:
11 user selectable color palettes
11 user selectable languages
1- 8 X digital zoom
10 removable spot measurements
5 areas measurements
2 lines measurements
Shortcut key custom
Auto focus
Manual focus
Bluetooth
WIFI
Power save mode
LCD brightness adjustment
Video Output- NTSC or PAL
Network settings
Time/date settings
Restore factory settings
SD card unload, formatting
SD card capture, video saving

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Voice capture or text annotation
Continuous image capture
Alarm screenshots
Alarm video
Isotherm
Temperature measurement settings
Built in Emissivity Table list of common materials
CMOS visible image and storage
Thermal image and CCD image fusion
High/low temperature fusion
Upgrades and Options
IR 640 P is factory upgradeable for Wide Angle or Telephoto Lenses.
Applications:
Preventive maintenance
Power industry: Power line and power facility thermal state checking;
problem and defect diagnosis.
Electrical system: Identify potential circuit overloads.
Mechanical system: Reduce downtime and avoid catastrophic failure.
Construction science
Roof: Quick identification of water penetration problems.
Structure: Commercial and residential energy audits.
Moisture detection: Determine root cause of moisture and mildew.
Evaluation:Evaluate the resolution to ensure the area completely dry.
Others

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Iron and steel industry: Inspect steel refining and rolling processes;
diagnose hot-blast stove defects; detect the embryo temperature of armor
plate, etc.
Fire fighting: Forest fire prevention and detection of latent ignition
source. Preventive detection on specific materials of auto-ignition. Detection
of potential spark ignition sources.
Medical: Human body surface temperature detection and screening.
Petro/chemical: Oil pipeline status inspection; material surface
temperature detection; insulation inspection; power equipment status, etc.

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1.1 Standard accessories
Infrared thermal image camera (with wrist strap and lens)
Shoulder strap
Carrying case
Video out cable
Lithium ion batteries(2)
Charging dock
Lithium battery charger
Lens cap
User manual, Infrared report and analysis software system CD
SD card
SD card reader
Network cable(Mini-USB to RJ45)
1.2 Optional accessories
External 0.5x wide-angle lens
External 2x,3x telescopic lens
Carrying case
AC adapter(include power line)
Europe standard power line
Tripod

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2 Camera overview
2.1 Function keys
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[1] Power key
Press and hold the Power Key for > 3 seconds to power on/off the camera
! Note: After powering off, please wait ten seconds before powering the
camera on again
[2] Menu/Confirm key
Includes Up, Down, Left, Right and Menu/Confirm (center) keys.
Function varies with operation mode.
In Menu mode, it is used for menu selection. Up and Down keys are for
same level of menu operation. Left and Right keys are for different levels
menu operation. Confirm key (center) is to activate the menu and confirm the
choice.
In Image mode, press Up or Down key to activate X2 digital zoom. The
screen will display “X2” in the upper left corner. Press Up or Down key to
return to the original image.
In Spot Measurement editing mode (activated immediately after adding
a spot or by selecting via the Akey), press the Menu key to pop up the
attribute box. Press four navigation keys to move the spot location.
In line temperature measurement editing mode (activated immediately
after adding a line or by selecting via the Akey), press the Menu key to pop up
the attribute box. If measurement line is horizontal, press Up and Down keys
to move the line location; press Left and Right keys to move the reference line.
If measurement line is vertical, press Left and Right keys to move the line;
press Up and Down keys to move the reference line.
In area measurement editing mode (activated immediately after adding an
area or by selecting via the Akey), press the Confirm key to pop up the
attribute box. Select in the attribute box the parameter to be edited, either size
or position. Press the four navigation keys to move the area location or change
the size of the area.
[3] Cancel/Auto Focus key (Marked “C”)

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Pressing and releasing the C key cancels the present operation when in
Menu mode.
Pressing and releasing the C key when an image is frozen or being viewed
from memory, will return to real-time measurement status.
When a parameter is selected, such as a measurement cursor, pressing the
Ckey will delete the highlighted measurement.
Press and hold the Key for > 3 seconds to auto focus
[4] Freeze/Save key (Marked “S”)
Used for freezing or saving thermal image. Short press the key once to
freeze the image, Press C to return to real-time measurement. Short press the
key twice to save the image. In file management, press the key to choose
whether delete the chosen image or video.
[5] Select/Auto key (Marked “A”)
The “A” or attribute button performs 3 functions.
a) The first function is modification of selected parameters. It is obtained
by a quick press and release (less than 2 seconds), with this functions to
modify their parameters. Subsequent presses will “scroll” through the
available parameters. The selected function will be highlighted in
yellow.
b) The second function is calibration. Press and hold the Key for > 3
seconds for auto calibration to get accurate temperature measurement
results.
c) The third function is blue tooth. Open blue tooth, select the image, short
press to send the image.
[6] F1 Trigger/Shortcut key

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The standard configuration is to save the image
[7] Laser switch
Short press to turn on the laser, press again to turn off. In menu there is
auto turn off laser option, the standard configuration is 60s.
[8] F2 Key
Short press to switch thermal image /CCD image/fusion mode.
Long press to turn on the LED light. In menu there is auto turn off LED light
option, the standard configuration is 60s.
[9] F3 User –defined Key
The standard configuration is to switch temperature range
F1, F3 is user defined key, except standard configuration, it can define
below functions:
Image playback, record-short press to enter image playback or start
taking video
Light-press once to turn on the light, press again to turn off the light
Spot, area temperature- press once to add spot or area, press again to
delete the spot or area
LCD brightness adjustment- press once to pop out LCD brightness
adjustment bar
Fusion transparency-press once to pop out fusion transparency bar
[10] Microphone
Used for voice annotation when saving the image

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2.2 Interface
[11] Video output
It is a video output interface
[12] Network interface
Use network cable (Mini-USB to RJ45) to connect Internet
[13] SD card slot
Accepting standard size SD card such as supplied 8GB capacity card, for
device upgrade or image storage
[14] Power interface
External power input interface. Power source should be +12VDC. Center
pin is positive terminal
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3Basic operation
3.1 Battery Installation and Replacement
3.1.1 Inserting or removing battery
Battery compartment is located at the end of the camera, below the view
finder.
Insert the battery (the battery contacts must face into the battery
compartment), press battery in until the battery is locked in place.
When inserting the battery, note the triangle mark’s direction should point
upwards, do not overexert when inserting the battery, this can cause damage
the camera or battery
Triangle
mark up

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! CAUTION: Use only original manufacturer replacement battery. Use of
incorrect battery may result in physical or electrical damage to the instrument
due to incorrect voltage or physical size difference.
3.1.2 Replacing battery
When battery has approximately 5% charge remaining, the warning will be
Prevent stay slot
Lock button

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displayed and the instrument will turn off in approximately 10 seconds.
、
Powering off display
It’s better to replace batteries now.
3.2 Battery safety and usage
Batteries should be stored in an ambient temperature of -4°F (–20°C) to
67.9°F (+20°C). Lithium batteries will self-discharge during storage, so
they should be fully charged before storage. Self-discharge may affect long
term battery performance. Furthermore, it is recommended that the battery
should be charged in a set time, as below;
Ambient temperature of:
-4°F (–20°C) to 67.9°F (+20°C), once every 6 months
67.9°F (+20°C) to 113°F (+45°C), once every 3 months
113°F (+45°C) to 149°F (+60°C), once every month
Battery should have greater than 50% charge prior to recharge.
The ambient temperature for charging should be 32°F (0°C) to 104°F
(+40°C). If under 32°F (0°C), the battery capacity will be diminished; if
over 104°F (+40°C), the battery may overheat, resulting in permanent
damage.
WARNING:
Never disassemble, incinerate or puncture battery
Never short circuit the battery
Keep the battery dry
Keep out of reach of children

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Always dispose of battery in accordance with local, state and federal
regulations
3.3 Quick access
3.3.1 Capture an image
After installing the battery, press and hold the power key (≥3 seconds)
until the display comes on. After approximately 50 seconds, the power
on routine will finish and the camera will start its measurements.
Remove the lens cap and aim at the target. Adjust the focus for the
clearest target thermal image.
Press A key for auto calibration to get the best image
! NOTE: Failure to properly focus the camera will result in increased
measurement error. When the image quality becomes worse or a ghost
image appears, please press button A for a long time to compulsion in
force.
3.3.2 Temperature measurement
If no measurement cursors are on screen, add a measurement spot,
area or line by pressing MENU and selecting Measurement. Press
CONFIRM and scroll left or right to select the proper measurement
parameter. Aim the cursor indicator onto the target object on the
screen. The temperature will be displayed in the upper right corner of
the screen. For highest accuracy measurements, force a calibration
cycle by pressing the Akey for 3 seconds until “Calibrating” appears
in upper left portion of display.
If you want to measure the current thermal image in detail, press S
key to freeze the image for on-screen analysis. Save the image if
future analysis is desired.
If the target object’s temperature is lower or higher than the limits of

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the camera, it will display <XXX°or >XXX° with XXX being the min or
max temperature of the selected range.
To modify the measurements attributes, select the measurement
parameter, and then press the Confirm key. The screen will display
the settings dialog box. The below figures are spot, line and area
measurement respectively.
Spot attributes dialog box
Spot attributes can amend emissivity, distance and reference
temperature. When Set Ref is set as Yes, the displayed values of other
measurements will be their delta from this measurement.
Line attributes dialog box
Line attributes can amend emissivity, distance, highest temperature,
lowest temperature, average temperature, max temperature
difference, the cross point temperature and reference temperature.
Press A key for up and down switch. When Set Ref is set as Yes, the
displayed values of other measurements will be their delta from this

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measurement.
Area attributes dialog box
Area attributes can amend emissivity, distance, highest
temperature, lowest temperature, average temperature, max
temperature difference and reference temperature. Left and right key
for choice, press A key for up and down switch. When Set Ref is set as
Yes, the displayed values of other measurements will be their delta
from this measurement.
! NOTE:Thermal camera can only select one reference temperature
object
3.3.3 Freeze and save image
There are three ways to save the image:
1. Press Skey to freeze the image and then select ”Save” to save the
image, or select “Cancel” to exit the operation.
2. Press Menu key to activate the main menu. Choose File->Save and
the system will initiate the save cycle.
3. With the “Trigger” parameter, located in Setup->Sys. Setup->Trigger,
set to “Save Key”, pulling and releasing the trigger key will initiate the
save cycle.
3.3.4 Viewing stored Images
There are Two ways to open the image file:
1、Press the Ok key to activate the main menu, select "File Manager" menu ,
Table of contents
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