ICON Level Pro ProScan User manual

ProScan Getting Started
Quick Start
ProScan Radar Sensor

Read the user's manual carefully before starting to use the unit or software.
Producer reserves the right to implement changes without prior notice.
Where personal safety or significant property damage can occur due to a
spill, the installation must have a redundant fail-safe backup system
installed which accounts for sensor and/or power failure.
ProScan® Quick-Start
WARNING!

Operating Voltage 16 - 24VDC
Current Consumption 60mA max.
Control Output 4-20mA | RS 485
Transmitter 4-20mA
Communication Modbus | Hart
Measured Units Ft or M
Display Bar % of Overall Span
Accuracy ± 0.5% of F.S. @ 25°C
Process Mount 1.5 NPT
Range 33ft | 10M
Resolution 0.01M
Materials of Constrction ABS Housing | PTFE Teflon® Horn
Epoxy Coated Aluminium | PTFE Teflon® Horn
O-Ring Material Viton
Operating Temperature -40° - 266°F | -40° - 130°C
Approval | ABS Body CE | RoHS
1. De-pressurize and Vent System Prior to Installation or Removal.
2. Confirm Chemical Compatibility Before Use.
3. DO NOT Exceed Maximum Temperature or Pressure Specifications.
4. ALWAYS Wear Safety Goggles or Face-Shield During Installation and/or Service.
5. DO NOT Alter Product Construction.
6. Where personal safety or significant property damage can occur due to a spill, the installation must have a redundant fail-safe
backup system installed which accounts for sensor and/or power failure.
WARNING!
Indicates a potential hazard. Failure to follow all
warnings may lead to equipment damage, injury,
or death
Warning | Caution | Danger
Overtightening may permanently damage product
threads and lead to failure of the retaining nut.
Hand Tighten
Use of tool(s) may damage product beyond repair
and potentially void product warranty.
Then Carefully Use Proper Wrench to Tighten
Always utilize the most appropriate
PPE during installation and service of
Truflo® Products
Personal Protective Equipment (PPE)
Sensor may be under pressure, take caution to vent
system prior to installation or removal. Failure to do so
may result in equipment damage and/or serious injury.
Pressurized System Warning
Highlights additional information or
detailed procedure.
Note | Technical Notes
01
General Information
Safety Information
DescriptionSpecification
ProScan® Quick-Start
Approval | Epoxy Coated Body ATEX (ia): II 1/2 G Ex ia IIB T6…T5 Ga/Gb ICEX (ia): EX ia IIB T6…T5 Ga/Gb

The removable display comprises a visual LCD dot matrix display with 4 separate push buttons. The factory measurement is preset to
feet, and the range of sensor is 32' 8" or 10M. The bar graph at the right side of the display indicates the current
level reading relative to the span - the distance between the 4mA | Empty and the 20mA | Full
The ProScan®is two-wire, pulse radar level transmitter that provides a continuous 4-20mA current output. This output
is directly proportional to the liquid level in a sump or a tank.
This instrument complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this instrument
may not cause harmful interference, and; (2) this instrument must accept any interference received, including interference that
may cause undesired operation.
Changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate the equipment.
Warning: Liquids must remain at least 30cm from the antenna.
Note: ProScan®Series: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant
to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user
will be required to correct the interference at their own expense.
L
O
CK
O
P
E
N
BK OK
www.iconprocon.com
ProScan®Series
Levelpro ft
32.00
BK
OK
Exit Programming Mode
Return to a Previous
Display Echo Curve
Select Configuration Options
Select Digits to Edit
Display Current Program Parameters
Edit Digits
Select Display Mode
Enter Configuration
Confirm Edit
ProScan Quick-Start
02
ProScan® Radar Sensor
ProScan® Radar Sensor
Programming Display
Buttons & Description
Level
Indication
Label

The sensor power supply and current signal share the same two-wire shielded cable. The sensor supply voltage should never exceed
24VDC. Always provide complete electrical and physical separation between the sensor supply circuit and the main circuit.
Note: Remember that the output voltage of the power supply can be lower under nominal load (with a sensor current of 20.5 mA or
22 mA) and/or with the addition of other instruments placed within the circuit. If voltage spikes or surges are expected, adequate
isolation protection must also be provided.
The Positive (+) and Negative (-) terminals are for connection to a 24 VDC power supply or to a 4-20 mA loop power source.
The wire to the terminals can be extended up to 1,000 feet using 16-22 gauge shielded instrumentation wire
The sensor should be wired with shielded 2-conductor cable (16 to 22 AWG) to protect from electromagnetic interference. If using a liquid
tight connector, select a cable with an outer diameter that is designed to ensure an effective seal with the connector [typically
between 0.20" to 0.35" (5 to 9 mm)].
Wiring should always be done by a licensed electrician in accordance with federal, state, provincial and local codes.
1.
24VDC
24VDC
Positive (+)Negative (-)
Red Wire Terminal 8
Black Wire Terminal 11
Power Supply 120VAC
Terminal 1 & 2
01020304050607080910111213
AL R1 R2
MENU
ESC
ENTER
TVL Displays
ProScan®
ProScan® Quick-Start
03
Power Supply
Terminal Connections
Electrical Safety
Wiring to TVL Display
24VDC
L
O
C
K
OP
E
N
BK OK
www.iconprocon.com
ProScan®Series
SENSOR
12.34ft
24VDC
LO
C
K
OP
E
N
BK OK
www.iconprocon.com
ProScan®Series
SENSOR
12.34ft

Below are some considerations with respect to how the sensor can be installed on top of a tank. ProScan®has a dead band that extends
out from the measurement transducer of the sensor. As a result, the height of the sensor above or below the top of the tank will affect the
dead band and 20mA settings.
Below are some examples of different tank configurations. The ProScan®radar sensor has a blanking area also referred to as the dead
band or dead zone. This is the area just below the tip of the sensor that consists of signal echo's that are returned tooquickly
to differentiate the false signal from the measuring echo, therefore this space is not measured.
Special consideration is required during the installation to ensure the blanking area is taken into account.
The position of the sensor above or below the top of the tank will affect the blanking area and the 20mA setting.
Range Empty
Max Config 20 mA
4 mA
Range Empty
Max Config 20 mA
4 mA
Range Empty
Max Config 20 mA
4 mA
Directly on Top of Tank
Small Riser,
Horn within Tank
Tall Riser,
Horn inside Riser
ProScan® Quick-Start
02
Tank Installation
04
Measuring the tank is one of the most important aspects in configuring the sensor. When measuring the tank, take into account the
location of the sensor with respect to fittings, risers, dome tops and bottoms, and identify where the measurements are taken from the sensor.
The The Range Range is is the the overall overall distancedistance
from from the the Max Max or or Full Full Liquid Liquid Level Level toto
the the lowest lowest liquid liquid level level | | Normally Normally thisthis
would be when the tank is Emptywould be when the tank is Empty
Min Configuration = 4mA setting.
With flat bottom tanks, the Range
and Empty Configuration values can
be the same.
Range
Max Config
100%
Measurement
Location
20 mA
4 mA
0%
5.25"
1.
2.
a)
b)
Programming Display
Max Configuration = 20mA setting.
The distance from the tip of the
sensor to the highest liquid or full
level

Basic Settings
Display
Diagnostics
Service
Info
False Echo Memory
Current Output = 4-20
Reset
Units of Measurement )W
OK OK
OK
Min Configuration
Max Configuration
Medium | Default is Liquid
Damping | Default is 5s
Range
Dead-Band* | Default is 12"
Sensory Tag
Use the button to scroll through the Basic Settings Sub Menu options.
1. Min Adjustment = 4mA
2. Max Adjustment = 20mA
3. Medium = Liquid | Solid | Micro DK
4. Damping = Seconds
5. Range = Max Sensor Range
6. Near Blanking = Dead-Band
7. Sensor Tag
OK
Button. to Enter Basic Settings Menu
2. Button to Enter the Main Menu
Basic
Settings
Display
Diagnostics
Service
Info
Basic Settings
Display
Diagnostics
Service
Info
Basic Settings
Display
Diagnostics
Service
Info
Basic Settings
Display
Diagnostics
Service
Info
Basic Settings
Display
Diagnostics
Service
Info
Use the button to scroll through the Sub Menus
OK
OK
to go back to main menu.
Use the button to scroll through the Menu options.
BK
Basic Settings
Display
Diagnostics
Service
Info
Levelpro Temp
12.34
% ft
05
Menu Introduction
Power On Sensor
Basic Menu Setting
ProScan® Quick-Start
* Dead-Band = Near Blanking

This function sets the units for all measurement values to be entered into the sensor. The choices for units are feet and meters.
The unit is shipped with a Factory Default Setting of feet.
Basic Settings
Display
Diagnostic
Service
Information
OK OK
False Echo Memory
Current Output
Reset
Units of Measurement
Basic Settings
Display
Diagnostics
Service
Info
Basic Setting
Display
Diagnostics
Service
Info
Basic Setting
Display
Diagnostics
Service
Info
Echo curve
Change ?
Levelpro
28.00
ft
Units of measurement
ft (d)
Units of measurement
m (d)
ft (d)
1. From the Main Screen,
OK
to advance into the Main Menu.
3.
OK
to advance into the Service menu (False Echo Memory will appear).
5.
OK
to advance into Units of Measurement.
7. When the units are correct,
OK
to save the setting.
8. When done, to return to the Main Menu,
and a second time to return to the Main Screen.
6. Arrow to change the setting between feet [ft (d)] and meters [m (d)].
4. Arrow repeatedly until the menu shows Units of Measurement.
2. Arrow repeatedly until the arrow is next to Service.
BK
BK
06
Programming Units of Measurement } Factory Default is Ft
Factory Default - Ft
ProScan® Quick-Start

1. From the Main Screen,
OK
to advance into the Main Menu
OK
3.
OK
to Enter the Range of the Sensor } Distance from Tip of Sensor to Bottom of the Tank
OK
to return to the Main Menu, and a second time to return to the Main Screen;
if you want to advance directly into Full Configuration
4. again to switch to the distance (d) setting.
6. to increase the value of the number highlighted. will scroll from 0 to 9 and back again.
5. to move one segment to the right. will scroll left to right and then back
to the first segment.
2. to advance into the Basic } Sub- Programming } Min Adjustment Menu
8. When done,
BK BK
4mA 0%
Empty
Measurement
Point
Basic Settings 1
Display 2
Diagnostic 3
Service 4
Information 5
OK OK
Min Adjustment = 4mA Set-Point
Min Fill Height = Distance from Tip of Sensor to Bottom of Tank
Basic Setting
Display
Diagnostics
Service
Info
1
Levelpro ft
28.00
Min Adjustment
0.00%
32' 09" 1 ft (d)
07 05"m (d)Dist
Min Adjustment
000.00%
32' 09" 1 ft (d)
07 05"m (d)Dist
Min Adjustment
32' 09" 1 ft (d)
7.07 ft (d)Dist
000.00%
Min Adjustment
32' 09" 1 ft (d)
7.07 ft (d)Dist
000.00%
7. When the value is correct,
OK
to save the setting.
07
Program Low or Empty } 4mA
Min-Adjustment
Enter this
Measurement for
Your Min
ProScan® Quick-Start

1. From the Main Screen
OK
to advance into the Main Menu
OK
OK
to return to the Main Menu, and a second time to return to the Main Screen
if you want to advance directly into Full Configuration
5. again to switch to the distance (d) setting.
7. to increase the value of the number highlighted. will scroll from 0 to 9 and back again.
6. to move one segment to the right. will scroll left to right and then back to the first segment.
2.
3. to Enter into Sub Menu.
4. to advance into Max. Adjustment. The first percentage segment will be highlighted.
9. When done
BK BK
Basic Settings
Display
Diagnostic
Service
Info
OK OK
Max Fill Height is the Distance from the Tip
of the Sensor to the Highest Liquid Level
Max Adjustment is the 20mA Set-Point
Basic Setting
Display
Diagnostics
Service
Info
Levelpro ft
28.00
Max. Adjustment
0.00%
28' 00" 00 ft (d)
07 05"m (d)Dist
Max. Adjustment
000. 00 %28'
00" 00 ft (d)
07 05"m (d)Dist
Max. Adjustment
28' 00" 00 ft (d)
07 05"m (d)Dist
000.00%
Max. Adjustment
07 05"m (d)Dist
100.00%
28' 00" 00 ft (d)
07 05"m(d)
Dist
Dist
0000.00% 00.00%
28' 00" 00 ft (d)
8. When the value is correct
OK
to save the setting.
Min Adjustment
Max Adjustment
Max
100%
20mA
4mA 0%
Measurement
Location
Span
08
Program Max Fill Height } 20mA
OK
to advance into the Basic - Sub- Programming - Min Adjustment Menu.
OK
Enter this
Measurement for
Your Max
ProScan® Quick-Start
Max Adjustment

Point of
Measurement
Range
This function sets the Maximum Operational Range for the sensor.
This setting defines the maximum distance that the sensor will detect valid echo returns.
1. From the Main Screen,
OK
to advance into the Main Menu.
OK
4.
OK
to edit Range value. The first segment will be highlighted.
OK
5. to move one segment to the right. will scroll left to right and then back to the first segment .
3. 4X until the menu shows Range.
2. to advance into the Programming Menu.
Basic Settings
Display
Diagnostic
Service
Information
OK OK
Levelpro ft
28.00
BK
Min Adjustment
Max Adjustment
Medium
Damping
Range
Basic Setting
Display
Diagnostics
Service
Info
Range
15.00 ft (d)
Range
15.00 ft (d)
Min Adjustment
0.00%
32' 09" 1 ft (d)
07 05"m (d)Dist
6. to increase the value of the number highlighted. will scroll from 0 to 9 and back again.
8. When done,
BK
to return to the Main Menu, and a second time to return to the Main Screen or;
if you want to advance directly into Dead Band, repeatedly until Dead Band*appears.
7. When the value is correct, to save the setting.
Overall Fill Range
Empty to Full
09
Program Max Range
Dead Band
ProScan® Quick-Start
Dead Band = Near Blanking

This setting defines the minimum distance that the sensor will detect valid echo returns.
Note : If the Dead Band* setting is placed below the "Max Full Setting" setting, then the sensor will not measure above the Dead Band.
1. From the Main Screen
OK
to advance into the Main Menu.
OK
4.
OK
to edit Dead Band value | Highlighted Segment
OK
5. to move one segment to the right. scroll to right, then back to the first digit
3. 5X until menu shows Dead Band*
2. to advance into the Programming Menu.
Levelpro ft
28.00
BK BK
Basic Setting
Display
Diagnostics
Service
Info
Min Adjustment
0.00%
32' 09" 1 ft (d)
07 05"m (d)Dist
6.to increase the value of the number highlighted scroll from 0 to 9 and back again
8. When done to return to the Main Menu Press a second time to return to the Main Screen
7. When the value is correct to save the setting
Dead Band Area
Below Max Fill
Setting
Dead Band Area
Above Max Full
Setting
Dead Band Area
Equals Max Fill
Setting
Dead Band Area
Equals Max Full
Setting
Measurement
Location
Dead Band
Max Full
Setting
Dead Band Max Full
Setting Dead Band
Max Full
Setting Dead Band
Max Full
Setting Dead Band
Extended Fitting
Dead Band
0.50 ft (d)
1.8
Dead Band 1.8
05.0 ft (d)
10
Programming Dead Band
ProScan® Quick-Start
*Dead Band = Near Blanking

1.
2.
3.
Height
Diameter
10'
20'
30'
3.89'
7.78'
11.66'
5m
10m
1.94m
3.89m
Dead Band
Dead Band
Noise
11
Dia. Dia.
22°Beam Angle
Height
22°Beam Angle
Height
Diameter
>17.8" | 450mm
>17.8" (450 mm)
Installing Sensor
ProScan® Quick-Start
The sensor must be installed with the antenna perpendicular to the surface of the liquid.
The sensor must be installed with a distance > 17.8" | 450mm from the side wall of the tank.
The liquid level must not be allowed to enter into the Dead Band of the sensor.
The sensor installation must be done in accordance with relevant local or federal safety regulations.
The sensor must be connected to electrical ground.
Do not use the external housing to rotate the sensor into the installation fitting
4.
5.
6.
7. Make sure that all parts of the sensor exposed to the application, specifically any portion installed
within the tank, are suitable for the process.
8.Consider any effects from the application temperature, pressure or media.

ProScan®measures the distance between the bottom of sensor face and the liquid surface requirements:
Ensure that there are no protrusions or obstructions between the tip of the Sensors Antenna and the Liquid Surface below.
Note: The ProScan®should have a clear unobstructed path to the liquid level. The ProScan®is subject to Incorrect or unreliable
readings if ladders, pipes, mixers, pumps, floats or irregular shapes walls are present.
Note: Additionally, when the sensor transmits a microwave pulse, the RF signal spreads in a conical shape (determined by its
beam angle) over distance. Refer to the Beam Angle Chart to determine, what if any, additional measurement space is required to
be free of such obstacles. If such items are present, then a False Echo Curve configuration must be done.
Installing Sensor
Echo Curve
ft(d) 10.0
3.4
+02.375
02.384
X-Axis
Y-Axis
Echo Curve
The Echo Curve is a diagnostic tool that is employed
to review situations where the ProScan® requires
filters or modification to the current installation
Contact Technical Support for On-Line Assistance with
the Echo Curve
ProScan® Quick-Start
12

Basic Settings
Display
Diagnostics
Service
Info
OK OK
Peak Values
Meas. Status
Choose Curve
Echo Curve
Simulation
Basic Settings
Display
Diagnostics
Service
Information
Basic Settings
Display
Diagnostics
Service
Info
OK OK
False Echo Memory
Current Output
Reset
Language
Hart Operation Mode
Basic Settings
Display
Diagnostics
Service
Information
Continued On Page 15
13
Diagnostics Menu } Sub Menus
Service Menu } Sub Menus
Units of Measurement Default Set to Ft
ProScan® Quick-Start

Basic Settings
Display
Diagnostics
Service
Info
OK OK
Min Adjustment | 4mA
Max Adjustment | 20mA
Medium | Liquid | Solid | Micro DK*
Damping
| Seconds
Range | Overall Distance
Dead Band
Levelpro
Basic Settings
Display
Diagnostics
Service
Info
1
Levelpro Temp
12.34
% ft
Basic Settings
Display
Diagnostics
Service
Info
OK OK
LCD Contrast
Distance
Height
Percent % of Range
Current mA Signal
Basic Settings
Display
Diagnostics
Service
Info
14
Basic Settings } Sub Menus
Display Menu } Sub Menu
ProScan® Quick-Start
OK
OKOK
Micro DK= Low Dielectric Properties

OK
Serial Number
Basic Settings
Display
Diagnostics
Service
Info
OK
PIN
Distance ADJ
Threshold
Autogain
Relay Set
Basic Settings
Display
Diagnostics
Service
Information
Previous Page
Basic Settings
Display
Diagnostic
Service
Info
OK
Basic Settings
Display
Diagnostic
Service
Info
OK
15
Service Menu } Sub Menus
Info Menu } Sub Menus
ProScan® Quick-Start

Icon Process Controls Reserves the Right to Unilaterally Waive this Warranty and Dispose
of Any Product Returned to Where
ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE, ARE EXPRESSLY DISCLAIMED. The remedies of repair or replacement as stated above are
the exclusive remedies for the breach of this warranty. IN NO EVENT SHALL LEVELPRO BE LIABLE FOR ANY
INCIDENTAL ORCONSEQUENTIAL DAMAGES OF ANY KIND INCLUDING PERSONAL OR REAL PROPERTY FOR
INJURY TO ANY PERSON. THIS WARRANTY CONSTITURES THE FINAL, COMPLETE AND EXCLUSIVE
STATEMENT OF WARRANTY TERMS AND NO PERSON IS AUTHORIZED TO MAKE ANY OTHER WARRANTIES OR
REPRESENTATIONS ON BEHALF OF Icon Process Controls.
Icon Process Controls warrants to the original purchaser of its products that such products will be free from defects in materials
and workmanship under normal use and service in accordance with instructions furnished by Icon Process Controls for a period
of one years from the date of sale of such products. Icon Process Controls obligation under this warranty is solely and exclusively
limited to the repair or replacement, at Icon's option, of the products or components, which Icon examination determines to its
satisfaction to be defective in material or workmanship within the warranty period. Icon Process Controls must be notified within thirty
(30) days pursuant to the instructions below of any claims of lack of conformity under this warranty. Any product repaired under this
warranty will be warranted only for the remainder of the original warranty period. Any product provided as a replacement under this
warranty will be warranted for the full 1 year from the dateof sale.
Products cannot be returned to Icon Process Controls without Icon's prior authorization. To return a product that is thought to be defective
please submit a customer return (MRA) request form and follow the instructions therein. All warranty and non-warranty product returns
to Icon Process Controls must be shipped prepaid and insured. Icon will not be responsible for any products lost or damaged in shipment.
This Warranty Does Not Apply To Products Which
1.
2.
3.
4.
5.
Are beyond the warranty period or are products for which the original purchaser does not follow the warranty procedures outlined above;
Have been subjected to electrical, mechanical or chemical damage due to improper, accidental or negligent use;
Have been modified or altered.
Anyone other than service personnel authorized by Icon have attempted to repair;
Have been involved in accidents or natural disasters; or
6.
Are damaged during return shipment to Icon.
There is evidence of a potentially hazardous material present with the product; or
The product has remained unclaimed at Icon Process Controls for more than 30 days after Icon Process Controls
1)
2)
[email protected] or visit www.iconprocon.com or contact us at 905.469.9283
16
Warranty | Returns | Limitations
Returns
Limitations
© Icon Process Controls Ltd. All Rights Reserved
ProScan® Quick-Start

© Icon Process Controls Ltd. All Rights Reserved
ProScan® Quick-Start
[email protected] or visit www.iconprocon.com or contact us at 905.469.9283

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AL R1 R2
MENU
ESC
ENTER
HCL
FlowMeter
CV
SV
GPM
FTM
TK3P
OP2 FTM OP1 GPM
0
0
10
20
40
50
60
30
2
4
3
1