ICP DAS USA ECAT-2000 Series User manual

EtherCAT® is a registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.
Copyright © 2013 by ICP DAS Co., Ltd. All rights are reserved.
User Manual for
Slave Modules
ECAT-2000 with Digital Inputs and Outputs

LEGAL NOTICE
Warranty
All products manufactured by ICP DAS are under warranty regarding
defective materials for a period of one year, beginning from the date of
delivery to the original purchaser.
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product. ICP DAS reserves the right to change this manual at any time
without notice. The information furnished by ICP DAS is believed to be
accurate and reliable. However, no responsibility is assumed by ICP DAS for
its use, nor for any infringements of patents or other rights of third parties
resulting from its use.
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The shipping package includes the following items:
NOTICE
If any of these items is missing or damaged, please contact your local
distributor for more information. Keep the shipping materials
and overall
package in case you want to ship the module back in the future.
More Information
Manual:
CD: \fieldbus_cd\ethercat\slave\ecat-2000\manual
http://ftp.icpdas.com/pub/cd/fieldbus_cd/ethercat/slave/ecat-2000/manual/
ENI:
CD: \fieldbus_cd\ethercat\slave\ecat-2000\software
http://ftp.icpdas.com/pub/cd/fieldbus_cd/ethercat/slave/ecat-2000/software/
FAQ:
http://www.icpdas.com/root/support/faq/faq.html
ECAT-
2000
CD
Quick Start

Table of Contents
1
INTRODUCTION .................................. 1
2
HARDWARE INFORMATION .......................... 2
2.1 ECAT-2000 GENERAL TECHNICAL DATA .......................................2
2.1.1 EtherCAT Interface.......................................................................................................................................3
2.1.2 Power and F.G. Connector.................................................................................................................... 3
2.1.3 Power LED ....................................................................................................................................................3
2.1.4 Status LEDs ................................................................................................................................................3
2.1.5 I/O Status LEDs ....................................................................................................................................... 3
2.1.6 Dimensions ..................................................................................................................................................4
2.2 ECAT-2045.........................................................5
2.2.1 Specifications..........................................................................................................................................5
2.2.2 I/O Connector (Pin Assignment).......................................................................................................6
2.2.3 I/O Status LEDs ....................................................................................................................................... 7
2.2.4 Wire Connection .......................................................................................................................................7
2.3 ECAT-2050 ..........................................................8
2.3.1 Specifications..........................................................................................................................................8
2.3.2 I/O Connector (Pin Assignment).......................................................................................................9
2.3.3 I/O Status LEDs ..................................................................................................................................... 10
2.3.4 Wire Connection .....................................................................................................................................10
2.4 ECAT-2051 .........................................................12
2.4.1 Specifications........................................................................................................................................12
2.4.2 I/O Connector (Pin Assignment)..................................................................................................... 13
2.4.3 I/O Status LEDs ..................................................................................................................................... 14
2.4.4 Wire Connection .....................................................................................................................................14
2.5 ECAT-2052........................................................15
2.5.1 Specifications........................................................................................................................................15
2.5.2 I/O Connector (Pin Assignment)..................................................................................................... 16
2.5.3 I/O Status LEDs ...........................................................................................................................................17
2.5.4 Wire Connection .....................................................................................................................................17
2.6 ECAT-2052-NPN....................................................18
2.6.1 Specifications........................................................................................................................................18
2.6.2 I/O Connector (Pin Assignment)..................................................................................................... 19
2.6.3 I/O Status LEDs ..................................................................................................................................... 20
2.6.4 Wire Connection .....................................................................................................................................20
2.7 ECAT-2053 .........................................................22
2.7.1 Specifications........................................................................................................................................22
2.7.2 I/O Connector (Pin Assignment).....................................................................................................23
2.7.3 I/O Status LEDs ...........................................................................................................................................24

2.7.4 Wire Connection .....................................................................................................................................24
2.8 ECAT-2055........................................................25
2.8.1 Specifications........................................................................................................................................25
2.8.2 I/O Connector (Pin Assignment)..................................................................................................... 26
2.8.3 I/O Status LEDs ...........................................................................................................................................27
2.8.4 Wire Connection ...........................................................................................................................................27
2.9 ECAT-2057 .........................................................29
2.9.1 Specifications........................................................................................................................................29
2.9.2 I/O Connector (Pin Assignment)..................................................................................................... 30
2.9.3 I/O Status LEDs ...........................................................................................................................................31
2.9.4 Wire Connection .....................................................................................................................................31
2.10 ECAT-2057-NPN....................................................32
2.10.1 Specifications........................................................................................................................................32
2.10.2 I/O Connector (Pin Assignment) ........................................................................................................33
2.10.3 I/O Status LEDs .........................................................................................................................................34
2.10.4 Wire Connection .....................................................................................................................................34
2.11 ECAT-2060........................................................35
2.11.1 Specifications ........................................................................................................................................... 35
2.11.2 I/O Connector (Pin Assignment).....................................................................................................36
2.11.3 I/O Status LEDs .........................................................................................................................................37
2.11.4 Wire Connection .........................................................................................................................................37
3
SOFTWARE COMMUNICATIONS ...................... 38
3.1 STARTUP.............................................................38
3.2 CONFIGURATION ......................................................38
A
GLOSSARY ..................................... 43
A.1 ORDERING INFORMATION ..................................................43
A.2 TECHNICAL SUPPORT ....................................................43

1
Introduction
The ECAT-2000 series are industrial EtherCAT slave remote I/O modules and
equipped with the EtherCAT protocol and installed by daisy chain connection
which permits the flexibility in devices installation and reduces infrastructure and
operation costs. All the modules can be deployed in the network topologies such
as star, line or ring. The isolated input and output design protects the ECAT-2000
against the harmful interference and environment.
The ECAT-2000 has passed and verified by the conformance test tool,
therefore eligible EtherCAT Master or configurator can manipulate it simply and
implement your various applications easily. Fig 1.1 is shown a typical EtherCAT
application.
Figure 1.1 Typical Application of ECAT-2000
.
ICP DAS, ECAT-2000 DIO User Manual Rev. 1.2Page 1

2
Hardware Information
2.1 ECAT-2000 General Technical Data
Figure 2.1 Appearance of ECAT-2000
2
1
Power LED
4
IN: to Master
I/O Status LEDs
6
OUT: to Next the EtherCAT Slave
EtherCAT Interface
I/O Connector
7
DIN-Rail
installation
3
Power and F.G.
Connector
Status LEDs
5
ICP DAS, ECAT-2000 DIO User Manual Rev. 1.2Page 2

2.1.1 EtherCAT Interface
Notation Description
IN EtherCAT data processing, direction to the EtherCAT master
OUT EtherCAT data processing, direction to the next slave device
2.1.2 Power and F.G. Connector
Notation Description
+Vs Power Supply with +10~+30VDC
GND Power Supply Ground
F.G. Frame Ground; i.e. Earth Contact
2.1.3 Power LED
Notation Color States Description
PWR Green On The device is powered up
2.1.4 Status LEDs
Notation Color States Description
RUN Green
Off The device is in state INIT
Blinking The device is in state PRE-OPERARIONAL
Single Flash The device is in state SAFE-OPERARIONAL
On The device is in state OPERARIONAL
Link Activity
IN/OUT Green
Off No link
Blinking Link and activity
On Link without activity
2.1.5 I/O Status LEDs
Notation Color States Description
DI Green
Off Input voltage is below the lower switching threshold voltage
On Input voltage is higher than the upper switching threshold voltage
DO Green
Off Digital output status is “Off”
On Digital output status is “On”
ICP DAS, ECAT-2000 DIO User Manual Rev. 1.2Page 3

2.1.6 Dimensions
Left Side View
Front View
Top View
Right Side View
Bottom View
Rear View
Unit: mm
ICP DAS, ECAT-2000 DIO User Manual Rev. 1.2Page 4

2.2 ECAT-2045
The ECAT-2045 is an industrial EtherCAT slave
I/O module which is built in 16 isolated digital
outputs.
Users can obtain the input and output
status not only via the process data but also from
its LED indicators.
2.2.1 Specifications
Digital Output
Channels 16
Output Type Open Collector (Sink)
Load Voltage +3.5 ~ +50 V
Max. Load Current 700 mA per Channel
Isolation Voltage 3750 Vrms
Power
Input Voltage Range 10 V ~ 30 VDC
Power Consumption Max. 4W
Communication Interface
Connector 2 x RJ-45
Protocol EtherCAT
Distance between Stations Max. 100 m (100 BASE-TX)
Data Transfer Medium Ethernet/EtherCAT Cable (Min. CAT 5), Shielded
Mechanism
Installation DIN-Rail
Dimensions 110 mm x 90 mm x 33 mm (H x W x D, without connectors)
Case Material UL 94V-0 Level
ICP DAS, ECAT-2000 DIO User Manual Rev. 1.2Page 5

Environment
Operating Temperature -25°C ~ 75°C
Storage Temperature -30°C ~ 80°C
Relative Humidity 10 ~ 90%, No Condensation
ESD (IEC 61000-4-2) 4 KV Contact for Each Channel
EFT (IEC 61000-4-4) Power: 1 KV Class A; Signal: 1 KV Class A
Surge (IEC 61000-4-5) 1 KV Class A
Hi-Pot 1KV Class A
2.2.2 I/O Connector (Pin Assignment)
ICP DAS, ECAT-2000 DIO User Manual Rev. 1.2Page 6

2.2.3 I/O Status LEDs
Notation Color States Description
DO Green
Off Digital output status is “Off”
On Digital output status is “On”
2.2.4 Wire Connection
ICP DAS, ECAT-2000 DIO User Manual Rev. 1.2Page 7

2.3 ECAT-2050
The ECAT-2050 is an industrial EtherCAT slave
I/O module which is built in 13 isolated digital
inputs and 4 isolated digital outputs.
Users can
obtain the input and output status not only via the
process data but also from its LED indicators.
2.3.1 Specifications
Digital Input
Channels 13
Input Type Wet (Sink/Source)
Off Voltage Level +2 V Max.
On Voltage Level +3.5 V ~ +50 V
Isolation Voltage 3750 VDC
Digital Output
Channels 4
Output Type Open Collector (Sink/Source)
Load Voltage +3.5 ~ +50 V
Max. Load Current 100 mA per Channel
Isolation Voltage 3750 VDC
Communication Interface
Connector 2 x RJ-45
Protocol EtherCAT
Distance between Stations Max. 100 m (100 BASE-TX)
Data Transfer Medium Ethernet/EtherCAT Cable (Min. CAT 5), Shielded
Power
Input Voltage Range 10 V ~ 30 VDC
ICP DAS, ECAT-2000 DIO User Manual Rev. 1.2Page 8

Power Consumption Max. 4 W
Mechanism
Installation DIN-Rail
Dimensions 110 mm x 90 mm x 33 mm (H x W x D, without connectors)
Case Material UL 94V-0 Level
Environment
Operating Temperature -25°C ~ 75°C
Storage Temperature -30°C ~ 80°C
Relative Humidity 10 ~ 90%, No Condensation
ESD (IEC 61000-4-2) 4 KV Contact for Each Channel
EFT (IEC 61000-4-4) Power: 1 KV Class A; Signal: 1 KV Class A
Surge (IEC 61000-4-5) 1 KV Class A
2.3.2 I/O Connector (Pin Assignment)
ICP DAS, ECAT-2000 DIO User Manual Rev. 1.2Page 9

2.3.3 I/O Status LEDs
Notation Color States Description
DI Green
Off Input voltage is lower than +2 VDC (Max.)
On Input voltage is higher than “Off” state
DO Green
Off Digital output status is “Off”
On Digital output status is “On”
2.3.4 Wire Connection
Input Wiring
ICP DAS, ECAT-2000 DIO User Manual Rev. 1.2Page 10

NPN Output Wiring:
Jumpers JP2 to JP5 are used to configure the Output type as either PNP (Source) or
NPN (Sink). To configure NPN (Sink) output, connect pin2 to pin3.
PNP Output Wiring:
Jumpers JP2 to JP5 are used to configure the Output type as PNP (Source) or NPN
(Sink). To configure PNP (Source) output, connect pin1 to pin2.
3 2 1
3 2 1
(Default)
ICP DAS, ECAT-2000 DIO User Manual Rev. 1.2Page 11

2.4 ECAT-2051
The ECAT-2051 is an industrial
EtherCAT
slave I/O module which is built in 16 isolated
digital inputs.
Users can obtain the input and
output status not only via the proces
s data but
also from its LED indicators.
2.4.1 Specifications
Digital Input
Channels 16
Input Type Dry (Source) Wet (Sink/Source)
Off Voltage Level Open +4V Max.
On Voltage Level Close to GND +10 V ~ +50 V
Isolation Voltage 3750 VDC
Power
Input Voltage Range 10 V ~ 30 VDC
Power Consumption Max. 4 W
Communication Interface
Connector 2 x RJ-45
Protocol EtherCAT
Distance between Stations Max. 100 m (100B ASE-TX)
Data Transfer Medium Ethernet/EtherCAT Cable (Min. CAT 5), Shielded
Mechanism
Installation DIN-Rail
Dimensions 110 mm x 90 mm x 33 mm (H x W x D, without connectors)
Case Material UL 94V-0 Level
ICP DAS, ECAT-2000 DIO User Manual Rev. 1.2Page 12

Environment
Operating Temperature -25°C ~ 75°C
Storage Temperature -30°C ~ 80°C
Relative Humidity 10 ~ 90%, No Condensation
ESD (IEC 61000-4-2) 4 KV Contact for Each Channel
EFT (IEC 61000-4-4) Power: 1 KV Class A; Signal: 1 KV Class A
Surge (IEC 61000-4-5) 1 KV Class A
Hi-Pot 1KV Class A
2.4.2 I/O Connector (Pin Assignment)
ICP DAS, ECAT-2000 DIO User Manual Rev. 1.2Page 13

2.4.3 I/O Status LEDs
Notation Color States Description
DI Green
Off Input voltage is lower than +4 VDC (Max.)
On Input voltage is higher than “Off” state
2.4.4 Wire Connection
ICP DAS, ECAT-2000 DIO User Manual Rev. 1.2Page 14

2.5 ECAT-2052
The ECAT-2052 is an industrial
EtherCAT
industrial slave I/O module built in 8 isolated
digital inputs and 8 isolated digital outputs. Users
can obtain the input and output status not only
via the process data but also from its LED
indicators.
2.5.1 Specifications
Digital Input
Channels 8
Input Type Wet (Sink/Source)
Off Voltage Level +2V Max.
On Voltage Level Close to GND +3.5 V ~ +50 V
Isolation Voltage 3750 VDC
Digital Output
Channels 8
Output Type Open Source (Source)
Load Voltage +3.5 ~ +50 V
Max. Load Current 100 mA per Channel
Isolation Voltage 3750 Vrms
Communication Interface
Connector 2 x RJ-45
Protocol EtherCAT
Distance between Stations Max. 100 m (100 BASE-TX)
Data Transfer Medium Ethernet/EtherCAT Cable (Min. CAT 5), Shielded
Power
ICP DAS, ECAT-2000 DIO User Manual Rev. 1.2Page 15