
Section 1 - General..................................................................................... 6
1.1 Introduction................................................................................... 8
1.2 Operation...................................................................................... 8
1.3 Safe Handling ............................................................................... 8
1.4 Optional Accessories .................................................................... 8
1.5 Safety............................................................................................ 9
1.6 Safe Handling of Substances ....................................................... 9
1.7 Location of Boiler ......................................................................... 9
1.8 Air Supply ................................................................................... 10
1.9 Gas Supply ................................................................................. 10
1.10 Water Circulation System ........................................................... 10
1.11 Boiler Controls ............................................................................ 10
1.12 Electrical Supply ......................................................................... 10
1.13 Condensate Drain....................................................................... 10
1.14 Boiler Dimensions, Services & Clearances .................................11
1.15 System Requirements - Central Heating .................................... 12
1.16 System Requirements - DHW..................................................... 13
1.17 System Balancing....................................................................... 13
1.18 Water Treatment ......................................................................... 13
Section 2 - Installation .............................................................................. 14
2.1 Boiler Assembly - Exploded View ............................................... 14
2.2 Unpacking................................................................................... 15
2.3 Wall Mounting Template.............................................................. 16
2.4 Preparing the Wall ...................................................................... 16
2.5 Fitting the Wall Mounting Plate ................................................... 16
2.6 Mounting the Boiler..................................................................... 16
2.7 Flues and Locations.................................................................... 17
2.8 Flues and Locations - Continued................................................ 18
2.9 Horizontal Flue Positions ........................................................... 19
2.10 Vertical Flue Positions ............................................................... 19
2.11 Flue System Dimensions ........................................................... 20
2.12 Fitting the Turret.......................................................................... 20
2.13 Cutting the Flue .......................................................................... 21
2.14 Assembling the Vertical Flue ...................................................... 22
2.15 Condensate Drain....................................................................... 23
2.16 Condensate Drain - Cont............................................................ 24
2.17 Connections & Filling.................................................................. 25
2.18 Connections & Filling Cont. ........................................................ 26
2.19 Electrical Connections ................................................................ 27
2.20 Installer Wiring............................................................................ 27
2.21 External Wiring ........................................................................... 28
2.22 Wiring Diagram........................................................................... 29
2.23 Replacing Pre-Fitted Mains Cable.............................................. 30
2.24 Commissioning and Testing........................................................ 30
2.25 Initial Lighting.............................................................................. 31
2.26 User Interface Commissioning.................................................... 32
2.27 Changing Boiler Operating Mode .............................................. 32
2.28 Preheat Function ....................................................................... 32
2.29 Intelligent Preheat Function ....................................................... 32
2.30 Menu Operation.......................................................................... 33
2.31 Setting Maximum and Minimum Rates....................................... 33
2.32 General Checks.......................................................................... 34
2.33 Restart Procedure....................................................................... 35
2.34 Handing Over.............................................................................. 35
Section 3 - Servicing................................................................................. 36
3.1 Servicing Schedule..................................................................... 36
3.2 Removal / Replacement of Components.................................... 37
3.3 Draining the Boiler ...................................................................... 37
3.4 Boiler Front Panel Removal / Replacement................................ 38
3.5 Flue Manifold Removal/Replacement......................................... 38
3.6 Fan and Venturi Assembly Removal and Cleaning..................... 39
3.7 Burner Removal and Cleaning.................................................... 40
3.8 Cleaning the Heat Exchanger..................................................... 40
3.9 Ignition / Detection Electrode Replacement / Inspection ............ 41
3.10 Cleaning the Condensate Trap................................................... 41
3.11 Burner Injector Replacement...................................................... 42
3.12 DHW Filter & DHW Flow Regulator Cleaning/Replacement....... 42
3.13 External System Filter Cleaning Guide....................................... 42
3.14 Burner Replacement................................................................... 43
3.15 Return Thermistor Replacement................................................. 43
3.16 Spark Generator Replacement................................................... 43
3.17 Gas Control Valve Replacement................................................. 44
3.18 Diverter Valve Actuator Replacement......................................... 44
3.19 Condensate Trap Replacement / Cleaning................................. 44
3.20 Primary PCB Replacement......................................................... 45
3.21 DHW Flow Turbine Sensor Replacement................................... 46
3.22 Pressure Gauge Replacement ................................................... 46
3.23 PRV Replacement ...................................................................... 47
3.24 Pump Automatic Air Vent Replacement ..................................... 47
3.25 Replacement of DHW Thermistor............................................... 48
3.26 DHW Plate Heat Exchanger Replacement................................. 48
3.27 Diverter Valve Body Assembly Replacement.............................. 49
3.28 Pump Head Replacement........................................................... 50
3.29 CH Water Pressure Switch Replacement................................... 50
3.30 Flow Thermistor Replacement.................................................... 51
3.31 Heat Engine Replacement.......................................................... 52
3.32 Expansion Vessel Recharging & Replacement .......................... 53
Section 4 - Fault Finding........................................................................... 54
4.1 Main Menu, Fault Help................................................................ 54
4.2 Overheat Lockout ....................................................................... 54
4.3 Ignition Lockout........................................................................... 55
4.4 Flame On Before Gas Valve On ................................................. 55
4.5 Low Water Pressure ................................................................... 55
4.6 Flame Loss ................................................................................. 56
4.7 Fan Fault..................................................................................... 56
4.8 Flow Thermistor Fault ................................................................ 57
4.9 Return Thermistor Fault ............................................................. 57
4.10 Outside Sensor Fault.................................................................. 58
4.11 No CH Operation but DHW works OK........................................ 58
4.12 No DHW but CH Works OK........................................................ 59
4.13 No Display .................................................................................. 60
4.14 DHW Thermistor Fault ................................................................ 60
Section 5 - Spare Parts ............................................................................ 61
Section 6 - Benchmark to Commissioning................................................ 62
CONTENTS
5Installation and Servicing