IDEAL EXALT COMBI User manual

1
Quick Reference Boiler Piping and Wiring Guide
EXALT COMBI AND SOLO

Quick Reference Boiler Piping and Wiring Guide
FEATURES & SPECIFICATIONS



 




  

 



 

 
EXALT MODEL
 
 


 
 

 

 
 
 

  
  
  
  
  
   
  
   



 
  




 
  
 
 




 

Solo 110 Solo 155
 
 
 
 
 
 
 
 
l" l"
 
 
 
 
 
 
 
 
 
 






  


 
   
 
 

Solo 199 Combi 155 Combi 199
  
  
  
  
  
  
  
  
l" l" l"
 

 

  
  
 
 
 
 
 
    
 
  
   
  
  


 

Quick Reference Boiler Piping and Wiring Guide
COMBI BOILERS
COMBI USING A LOW LOSS HEADER
COMBI USING CLOSELY SPACED TEES
See appendix for listing of additional components. 3

Quick Reference Boiler Piping and Wiring Guide
COMBI BOILER
SINGLE ZONE WITH CLOSELY SPACE TEES

    p
   F
   
 F  
  
CH2 
 
6 5 4 3

  . .
   
- - - -


2 1
• 
 
- -
CH1 Outdr
Thertat Ss
4 3 2 1

nr
o,
ua
2 1
Modbus
• G -
3 2 1







--

J
4 See appendix for listing of additional components.
Po�er
120VAC

Quick Reference Boiler Piping and Wiring Guide
COMBI BOILER
SINGLE ZONE WITH LOW LOSS HEADER

   
   
   
   
   
     D 
 
6 5 4 3

- - --
0 0 0 0
- - - -

2 1
- -
0 0
- -
 
4 3 2 1


9
nr
"
ua
2 1
G
3 2 1

- - -
0 0 0
- - -
120VAC
I ___ J
I
�••••••••••••••••••••••••••••••••••••-•••••••••••••••••••••••••••• I
See appendix for listing of additional components. 5

Quick Reference Boiler Piping and Wiring Guide
COMBI BOILER
WITH MULTIPLE PUMPS
 
   
  
  
  
    
I I I
I 
I I I I




!or
nr DHW nror • G
6 See appendix for listing of additional components.
Poer
120VAC
 ---------------·

COMBI BOILER
USING ZONE VALVES

   
  
  0
DHW f 

-------------___ I
I
I
I
I
I
0000 00

L-7
I
I
I
I
I
I
I
I
Quick Reference Boiler Piping and Wiring Guide




tr
nr
I

DHW
nr or
Mb
• G

Power
120VAC
---------------
See appendix for listing of additional components. 7

Quick Reference Boiler Piping and Wiring Guide
COMBI BOILER
USING 2 TEMPS/ 2 HEATING CURVES
  
Ht Cl  
  
  
HW  
    

 
 
 
 
   
 
 
   
DHW



 


 
 

• G
  

- 

� : 
-1 L Temp

8 See appendix for listing of additional components.
WAR
LY

Quick Reference Boiler Piping and Wiring Guide
HEAT ON BOILERS
PUMP SELECTION GUIDE (Pl}
    
    
    
 U   
n•
1  u-  
In    
 !Ol   


 •�ure 
   
  
    
    
    
   
    
HEAT ONLY BOILER USING A LOW LOSS HEADER 
HEAT ONLY BOILER USING CLOSELY SPAC ED TEES
WAR
See appendix for listing of additional components. 9

Quick Reference Boiler Piping and Wiring Guide
HEAT ONLY BOILER
SINGLE ZONE WITH CLOSELY SPACED TEES





FE
ON


HUMP





O
I
   
CH2 
 
6 5  3

  
   
- - - -


2 1
 
 
- -
CH1 Outdr
Thtat Sensor
4 3 2 1
D
nr


2 1





Modbus
• G -
3 2 1
 Po�er
120VAC
0

1 O See appendix for listing of additional components.
SU

Quick Reference Boiler Piping and Wiring Guide
HEAT ONLY BOILER
SINGLE ZONE WITH LOW LOSS HEADER

 IFE.  
c•M   lF
   F
   
  
 
 
6 5 4 3
 
0 0 0 0
- - - -


+
2 
- 
0 0
- -
 
 
   
DHW
nr
o,
ua
 
l __ 

+ G -
  
FLAME
I
I
I
I
I
I
I
 Power
120VAC

1 ___ 
0
t¥
I
WAR

See appendix for listing of additional components. 11

Quick Reference Boiler Piping and Wiring Guide
HEAT ONLY BOILER
WITH MULTIPLE PUMPS

  
  
  
OHW   * (ON)
  






 
6 5
00
- -


4 3

0
0
- -
�,ma 
Sgl
 '
0 0
- - �
 Q Q
  
                   
 
Z04 120VAC
   
0000 SR

�
I r--------------------
 1
l.
I.

Water


0
-
Mb
G
 '

0 0
- - 

WR

12 See appendix for listing of additional components.


HEAT ONLY BOILER
USING ZONE VALVES





 
 




 
   
  
CH2 em I
 or or
6 5 4 3 2 1 �
  
------

r-------------------1 � :
 






PRTY
  
1234 1234 1234


 
 
   
  


  
  
  
  
 
 
 
 

Mb
G
3 

�
 
- -
1

-
Poer
120VAC

r •
WATER

See appendix for listing of additional components. 13

Quick Reference Boiler Piping and Wiring Guide
HEAT ONLY BOILER
WITH MULTIPLE PUMPS
DHW On Boiler Loop

















  
Q Q
I II
                  J
PRORI IWUT
 
   
0000 SR 
I
�
,--------------------
  1
 !
 
Water

14 See appendix for listing of additional components.
PoWer
120VAC

Quick Reference Boiler Piping and Wiring Guide
HEAT ONLY BOILER
WITH MULTIPLE PUMPS
Using Closely Spaced Tees

   
CH•1 0 0 F
 ON ON F
OW O Orf  
 






Water

Q Q
I II
                  J
PRORI IWUT
 
   
0000 SR 
I
�
,--------------------
  1
 !
 
· 
See appendix for listing of additional components. 15

Quick Reference Boiler Piping and Wiring Guide
HEAT ONLY BOILER
USING 2 TEMPS/ 2 HEATING CURVES





 
0 ON


0





  







High Temp
-2


  
  
 
   
  
□----J

L ____ _

:_
16 See appendix for listing of additional components.



SU

HEAT ONLY BOILER
WITH BUFFER TANK
DHW On Boiler Loop






ON
ON


ON
ON




ON
  
  
eat nr Sigl
0 0 0 0 0 0
------



      
N H
00





SR 
0
Quick Reference Boiler Piping and Wiring Guide
 

 
I 120VAC

 
t¥h
 
 
 �-





See appendix for listing of additional components. 17

Quick Reference Boiler Piping and Wiring Guide
PIPING
3 EXALT BOILERS CASCADED




 
 



ON
  
  
 




00�,
  

 
 
 
0000






 









---- ------- ----- ------- ---- -------


18 See appendix for listing of additional components.




SR 504

Quick Reference Boiler Piping and Wiring Guide
WIRING
3 EXALT BOILERS CASCADED 
0000000000000
            





 
  

 
�
-�-



  
  





 
 
  
 
i • :



 
 
  
 
i • :



 
 
Leader Boiler B-1


Follower Boiler B-2


Follower Boiler B-3
See appendix for listing of additional components. 19

Quick Reference Boiler Piping and Wiring Guide
QUICK REFERENCE GUIDE
    
   
   
  NA 
  NA 
  NA 
  NA 
  NA 
   NA 


  
0, 


NA
 
 
 


800-411-9999



 
 
1



10'
 k�

t l

f "
 
  
 

 
 
20 See appendix for listing of additional components.