Idrotech CNS AIR SYSTEM 3 User manual
Ed. 01.2001
IDROTECH
®
USE AND MAINTENANCE MANUAL
GB
C.N.S.
NEBULIZATION SYSTEM
AIR SYSTEM
TECNOLOGIE DEL PULITO
IMPORTANTE
CLEANING TECHNOLOGIES
Leggere attentamente le istruzioni contenute
all' interno prima del 1° impiego
IMPORTANT
Before using the machine, carefully read
theinstructions of this manual.
LIB.0005
IDROTECH
®
A valuable choice!
CLEANING TECHNOLOGIES
The best cleaning
solutions for a
healthy Company
INTRODUCTION
We congratulate with you, you have choosen our product which is the result of
technological experience and continuous research.
In this manual, you will find all the information and advice to operate safely and
efficiently.
Good work.
We recommend you to read this manual carefully to be able to perform the
maintenance operations quickly and to exploit the specific features of the machine
correctly.
The descriptions and illustrations contained in this manual are indicative. IDROTECH
has the right to update the production at any time, or to modify the elements, details
or accessories if it is necessary to improve the product or for any other constructive,
commercial or safety reason, but it is not compelled to update the manual at the
same time.
The instructions, drawings, tables and the whole contents of this manual are
considered technical and confidential information, therefore, they cannot be
disclosed to third parties without the prior written consent of IDROTECH.
In case of contest, the Italian manual will be the referring version.
The place of juridiction is Padova
IDROTECH
®
A valuable choice!
CLEANING TECHNOLOGIES
The best cleaning
solutions for a
healthy Company
INTRODUCTION
We congratulate with you, you have choosen our product which is the result of
technological experience and continuous research.
In this manual, you will find all the information and advice to operate safely and
efficiently.
Good work.
We recommend you to read this manual carefully to be able to perform the
maintenance operations quickly and to exploit the specific features of the machine
correctly.
The descriptions and illustrations contained in this manual are indicative. IDROTECH
has the right to update the production at any time, or to modify the elements, details
or accessories if it is necessary to improve the product or for any other constructive,
commercial or safety reason, but it is not compelled to update the manual at the
same time.
The instructions, drawings, tables and the whole contents of this manual are
considered technical and confidential information, therefore, they cannot be
disclosed to third parties without the prior written consent of IDROTECH.
In case of contest, the Italian manual will be the referring version.
The place of juridiction is Padova
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IDROTECH
®Ed. 01.97
1) General warnings.............................................................
2) Identification of the machine.............................................
3) Warning plates.................................................................
4) The manufacturer is not liable in the following cases.........
5) Diagram of the system.....................................................
6) Technical data..................................................................
7) Dimensions and weight....................................................
8) Legend.............................................................................
9) Precautions and safety system.........................................
10) Installation of the unit.......................................................
11) Installation and connection of the tank..............................
12) Installation of the air system.............................................
13) Setting at work.................................................................
14) Maintenance....................................................................
15) Diagnosis.........................................................................
16) Compliance statement......................................................
17) Warranty..........................................................................
pag. 2
pag. 3
pag. 3
pag. 5
pag. 6
pag. 7
pag. 7
pag. 8
pag. 9
pag. 11
pag. 12
pag. 13
pag. 14
pag. 16
pag. 17
pag. 18
pag. 19
Contents GB
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66
IDROTECH
®Ed. 01.97
1) General warnings.............................................................
2) Identification of the machine.............................................
3) Warning plates.................................................................
4) The manufacturer is not liable in the following cases.........
5) Diagram of the system.....................................................
6) Technical data..................................................................
7) Dimensions and weight....................................................
8) Legend.............................................................................
9) Precautions and safety system.........................................
10) Installation of the unit.......................................................
11) Installation and connection of the tank..............................
12) Installation of the air system.............................................
13) Setting at work.................................................................
14) Maintenance....................................................................
15) Diagnosis.........................................................................
16) Compliance statement......................................................
17) Warranty..........................................................................
pag. 2
pag. 3
pag. 3
pag. 5
pag. 6
pag. 7
pag. 7
pag. 8
pag. 9
pag. 11
pag. 12
pag. 13
pag. 14
pag. 16
pag. 17
pag. 18
pag. 19
Contents GB
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IDROTECH
®Ed. 01.97
IDROTECH
®Ed. 01.97
This manual serves to guarantee the correct use and
maintenance of the machine.
We advise to follow thoroughly the instructions of this
manual, because the manufacturer is not liable for the
damages caused to people, things, or to the machine,
if it has not been correctly used in compliance with the
maintenance and safety prescriptions.
This manual must always be at the user and/or
maintenance technician disposal, they must be
informed about the machine correct use and about
the eventual residual risks.
The indications given in this manual do not replace
the safety measures and technical data for the
installation and functioning which are applied on the
machine.
The user must keep to the safety standards in force in
the country where the machine is installed and
confine to common sense.
In case of some defects or deterioration that could
compromise the initial safety system, do not use the
machine. The user, the installer or the maintenance
technician must inform the manufacturer about the
eventual irregularities noted on the machine.
The machine has been manufactured for specific
uses.
It cannot be modified and/or used for other
applications.
The instructions, drawings, tables and the whole
contents of this manual are considered technical and
confidential information, therefore, they cannot be
disclosed to third parties without the prior written
consent of Idrobase.
The descriptions and illustrations contained in this
manual are indicative. Idrobase has the right to update
the production at any time, or to modify the elements,
GENERAL WARNINGS Identification of the machine
WARNING PLATES
The machine is equipped with a manufacturer's plate
indicating:
MODEL
SERIAL NUMBER
LEGAL NAME
ABSORBED CURRENT
ABSORBED POWER
NOMINAL PRESSURE
FREQUENCY
VOLTAGE
WEIGHT
MANUFACTURING YEAR
MODELLO
MASSA Kg lt/min
TENSIONE V FREQUENZA Hz POTENZA KW CORRENTE
PORTATA PRESSIONE Bar
A
MATRICOLA ANNO
Take care of your safety at work!
Warning! Prevent the accidents.
Keep to the warning plates.
The non-respect of these warnings can cause wounds
and injuries to the operators. Make sure that the plates are
legible and fixed onto the machine. Otherwise replace
them.
FAI
ATTENZIONE!
PREVIENI
GLI INCIDENTI
Before starting, using, performing maintenance or
other operations on the machine, read this manual
carefully. Do not let unauthorized people to intervene
on the machine.
RATED CAPACITY
IDROTECH S.r.l.
Via dell’industria, 25
35010 Borgoricco (PD) ITALY
Tel. (049) 9335136 - Fax (049) 9335645
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64
32
65
33
66
IDROTECH
®Ed. 01.97
IDROTECH
®Ed. 01.97
This manual serves to guarantee the correct use and
maintenance of the machine.
We advise to follow thoroughly the instructions of this
manual, because the manufacturer is not liable for the
damages caused to people, things, or to the machine,
if it has not been correctly used in compliance with the
maintenance and safety prescriptions.
This manual must always be at the user and/or
maintenance technician disposal, they must be
informed about the machine correct use and about
the eventual residual risks.
The indications given in this manual do not replace
the safety measures and technical data for the
installation and functioning which are applied on the
machine.
The user must keep to the safety standards in force in
the country where the machine is installed and
confine to common sense.
In case of some defects or deterioration that could
compromise the initial safety system, do not use the
machine. The user, the installer or the maintenance
technician must inform the manufacturer about the
eventual irregularities noted on the machine.
The machine has been manufactured for specific
uses.
It cannot be modified and/or used for other
applications.
The instructions, drawings, tables and the whole
contents of this manual are considered technical and
confidential information, therefore, they cannot be
disclosed to third parties without the prior written
consent of Idrobase.
The descriptions and illustrations contained in this
manual are indicative. Idrobase has the right to update
the production at any time, or to modify the elements,
GENERAL WARNINGS Identification of the machine
WARNING PLATES
The machine is equipped with a manufacturer's plate
indicating:
MODEL
SERIAL NUMBER
LEGAL NAME
ABSORBED CURRENT
ABSORBED POWER
NOMINAL PRESSURE
FREQUENCY
VOLTAGE
WEIGHT
MANUFACTURING YEAR
MODELLO
MASSA Kg lt/min
TENSIONE V FREQUENZA Hz POTENZA KW CORRENTE
PORTATA PRESSIONE Bar
A
MATRICOLA ANNO
Take care of your safety at work!
Warning! Prevent the accidents.
Keep to the warning plates.
The non-respect of these warnings can cause wounds
and injuries to the operators. Make sure that the plates are
legible and fixed onto the machine. Otherwise replace
them.
FAI
ATTENZIONE!
PREVIENI
GLI INCIDENTI
Before starting, using, performing maintenance or
other operations on the machine, read this manual
carefully. Do not let unauthorized people to intervene
on the machine.
RATED CAPACITY
IDROTECH S.r.l.
Via dell’industria, 25
35010 Borgoricco (PD) ITALY
Tel. (049) 9335136 - Fax (049) 9335645
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IDROTECH
®Ed. 01.97
IDROTECH
®Ed. 01.97
It is absolutely forbidden to perform checks or
maintenance operations when the machine is on
or under tension; ALWAYS DISCONNECT IT FROM
THE MAINS!!!
Avoid placing the machine where the
temperature is rigorous: the ice could damage
the high pressure pump and the pipings.
The personnel must wear protective clothes to
perform the maintenance operations.
When you use the washing system (if provided),
do not direct the water jet towards the current
outlets of the machine, nor towards people or
animals to clean clothes or shoes. The jet can be
dangerous if it is not used correctly.
Use only liquid products. The use of powdered
products could damage the functioning of the
machine.
O
L
O
S
E
R
A
Z
Z
I
L
I
T
I
U
A
T
L
P
A
R
E
D
S
A
S
O
I
O
T
T
N
E
E
G
NEVER REMOVE SELF-ADHESIVES FROM THE MACHINE, IF THEY ARE
DAMAGED OR MISSING, REQUEST THEM TO THE AUTHORIZED DEALER OR
MANUFACTURER.
THE MANUFACTURER IS NOT LIABLE FOR ANY DAMAGES OR ACCIDENTS
DUE TO TNE NON-RESPECT OF THE WARNINGS.
P
R
O
D
O
T
T
I
L
I
Q
U
I
D
I
THE MANUFACTURER IS NOT LIABLE IN THE FOLLOWING CASES
The manufacturer is not liable in the following cases:
- Improper use of the machine, or if the machine has been used by unskilled
personnel;
- non-respect of the specific standards;
- insufficient maintenance;
- unauthorized modifications or operations;
- use of non-original spare parts;
- total or partial non-respect of the instructions.
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IDROTECH
®Ed. 01.97
IDROTECH
®Ed. 01.97
It is absolutely forbidden to perform checks or
maintenance operations when the machine is on
or under tension; ALWAYS DISCONNECT IT FROM
THE MAINS!!!
Avoid placing the machine where the
temperature is rigorous: the ice could damage
the high pressure pump and the pipings.
The personnel must wear protective clothes to
perform the maintenance operations.
When you use the washing system (if provided),
do not direct the water jet towards the current
outlets of the machine, nor towards people or
animals to clean clothes or shoes. The jet can be
dangerous if it is not used correctly.
Use only liquid products. The use of powdered
products could damage the functioning of the
machine.
O
L
O
S
E
R
A
Z
Z
I
L
I
T
I
U
A
T
L
P
A
R
E
D
S
A
S
O
I
O
T
T
N
E
E
G
NEVER REMOVE SELF-ADHESIVES FROM THE MACHINE, IF THEY ARE
DAMAGED OR MISSING, REQUEST THEM TO THE AUTHORIZED DEALER OR
MANUFACTURER.
THE MANUFACTURER IS NOT LIABLE FOR ANY DAMAGES OR ACCIDENTS
DUE TO TNE NON-RESPECT OF THE WARNINGS.
P
R
O
D
O
T
T
I
L
I
Q
U
I
D
I
THE MANUFACTURER IS NOT LIABLE IN THE FOLLOWING CASES
The manufacturer is not liable in the following cases:
- Improper use of the machine, or if the machine has been used by unskilled
personnel;
- non-respect of the specific standards;
- insufficient maintenance;
- unauthorized modifications or operations;
- use of non-original spare parts;
- total or partial non-respect of the instructions.
SCHEMA IMPIANTO DI NEBULIZZAZIONE TIPO
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IDROTECH
®Ed. 01.97
IDROTECH
®Ed. 01.97
CNS AIR SYSTEM 3
CNS AIR SYSTEM 4
200 W15 bar 100 l/h 230 V~ 3
4
230 V~100 l/h
15 bar
200 W
TECHNICAL DATA
DIMENSIONS AND WEIGHT
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1 3
24
Fig. 1
900mm
50mm
50mm
OPTIONAL
670mm
670mm
500mm
42 Kg
600 mm
Fig. 2
The compressor
is not provided
with the system
AIR INLET
AIR SYSTEM UNIT
AIR FEEDING LINE
NEBULIZING PRODUCT FEEDING LINE
POWER SUPPLY LINE
(ONLY FOR ROTATING STATION)
SUCTION OF THE NEBULIZING
PRODUCT (OPTIONAL) NEBULIZATION STATION (ROTATING OR FIXED)
(SEE PAG.12 FIG.5 AND 6).
MODEL
INSTALLED
HORSEPOWER
MAX. WATER
CAPACICTY
VOLTAGE
50Hz
TANK
CAPACITY
MAX. N° OF
FED NOZZLES
SCHEMA IMPIANTO DI NEBULIZZAZIONE TIPO
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IDROTECH
®Ed. 01.97
IDROTECH
®Ed. 01.97
CNS AIR SYSTEM 3
CNS AIR SYSTEM 4
200 W15 bar 100 l/h 230 V~ 3
4
230 V~100 l/h
15 bar
200 W
TECHNICAL DATA
DIMENSIONS AND WEIGHT
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6
3940
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1 3
24
Fig. 1
900mm
50mm
50mm
OPTIONAL
670mm
670mm
500 mm
42 Kg
600 mm
Fig. 2
The compressor
is not provided
with the system
AIR INLET
AIR SYSTEM UNIT
AIR FEEDING LINE
NEBULIZING PRODUCT FEEDING LINE
POWER SUPPLY LINE
(ONLY FOR ROTATING STATION)
SUCTION OF THE NEBULIZING
PRODUCT (OPTIONAL) NEBULIZATION STATION (ROTATING OR FIXED)
(SEE PAG.12 FIG.5 AND 6).
MODEL
INSTALLED
HORSEPOWER
MAX. WATER
CAPACICTY
VOLTAGE
50Hz
TANK
CAPACITY
MAX. N° OF
FED NOZZLES
PRECAUTIONS AND SAFETY DEVICES
To obtain the best efficiency of the pump, it is
absolutely forbidden to let circulate liquid with sand
or other solid particles because they could damage
the functioning of the machine.
Eventually, place a filter on the water feeding circuit.
If the machine is inactive for a long period and the
temperature is lower than 0°C (zero centigrade
degree), the pump and pipings could be damaged
or broken;
therefore, if the machine is not equipped with an
deicer kit, it is advisable to empty the whole system.
Air feeding min 2 atm - max 9 atm.
The machine must be connected to an electrical
system in compliance with the legislation in force in the
country where it is installed.
We recommend to install a differential
magnetothermal switch with 30mA sensitivity
upstream to the feeding outlet or in the system.
It is absolutely forbidden to use wander plugs.
The working environment is necessarily exposed to
water and humidity, therefore the natural insulating
conditions of the system are reduced.
Check the integrity and insulation of the electric wire
used to make the machine functioning, as well as
the whole equipement.
Do not use the machine if it is damaged or broken;
disconnect it from the mains and call an authorized
service centre.
The machine must be installed in a place that
complies with the standards of the Fire-Brigade or
the Institutions in charge.
Do not touch the switches with wet hands or feet!
In the systems equipped with washing kits, do not point
the washing jet towards people or animals;
nor towards the machine, or towards any object under
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IDROTECH
®Ed. 01.97
IDROTECH
®Ed. 01.97
Legend
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
12)
13)
14)
WEEKLY TIMER + REST/WORK RELAY
LINE TENSION PILOT LAMP
MAIN SWITCH
AIR/WATER MISSING PILOT LAMP
MANUAL/AUTOMATIC SELECTOR
STATION 1-2-3 PILOT LAMP
STATION 1-2-3 SWITCHES
STAINLESS STEEL STRESSED STRUCTURE
WATER PRESSURE GAUGE
WATER PRESSURE ADJUSTMENT
AIR PRESSURE ADJUSTMENT
AIR PRESSURE GAUGE
AIR/WATER OUTLET FOR STATION 1-2-3
AIR PRESSURE SWITCH
15)
16)
17)
18)
19)
20)
21)
22)
23)
24)
AIR SOLENOID VALVE UNIT
WATER PRESSURE SWITCH
WATER SOLENOID VALVE GROUP
FEEDING CABLE
AIR INLET
WATER ILET
VANE PUMP
ELECTRIC MOTOR
PRODUCT SUCTION PIPE (OPTIONAL)
TANK (OPTIONAL)
1
5
6
7
910 11 12
23 4
8
22 21
20
19
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13
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14
24
23
Fig. 3
PRECAUTIONS AND SAFETY DEVICES
To obtain the best efficiency of the pump, it is
absolutely forbidden to let circulate liquid with sand
or other solid particles because they could damage
the functioning of the machine.
Eventually, place a filter on the water feeding circuit.
If the machine is inactive for a long period and the
temperature is lower than 0°C (zero centigrade
degree), the pump and pipings could be damaged
or broken;
therefore, if the machine is not equipped with an
deicer kit, it is advisable to empty the whole system.
Air feeding min 2 atm - max 9 atm.
The machine must be connected to an electrical
system in compliance with the legislation in force in the
country where it is installed.
We recommend to install a differential
magnetothermal switch with 30mA sensitivity
upstream to the feeding outlet or in the system.
It is absolutely forbidden to use wander plugs.
The working environment is necessarily exposed to
water and humidity, therefore the natural insulating
conditions of the system are reduced.
Check the integrity and insulation of the electric wire
used to make the machine functioning, as well as
the whole equipement.
Do not use the machine if it is damaged or broken;
disconnect it from the mains and call an authorized
service centre.
The machine must be installed in a place that
complies with the standards of the Fire-Brigade or
the Institutions in charge.
Do not touch the switches with wet hands or feet!
In the systems equipped with washing kits, do not point
the washing jet towards people or animals;
nor towards the machine, or towards any object under
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IDROTECH
®Ed. 01.97
IDROTECH
®Ed. 01.97
Legend
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
12)
13)
14)
WEEKLY TIMER + REST/WORK RELAY
LINE TENSION PILOT LAMP
MAIN SWITCH
AIR/WATER MISSING PILOT LAMP
MANUAL/AUTOMATIC SELECTOR
STATION 1-2-3 PILOT LAMP
STATION 1-2-3 SWITCHES
STAINLESS STEEL STRESSED STRUCTURE
WATER PRESSURE GAUGE
WATER PRESSURE ADJUSTMENT
AIR PRESSURE ADJUSTMENT
AIR PRESSURE GAUGE
AIR/WATER OUTLET FOR STATION 1-2-3
AIR PRESSURE SWITCH
15)
16)
17)
18)
19)
20)
21)
22)
23)
24)
AIR SOLENOID VALVE UNIT
WATER PRESSURE SWITCH
WATER SOLENOID VALVE GROUP
FEEDING CABLE
AIR INLET
WATER ILET
VANE PUMP
ELECTRIC MOTOR
PRODUCT SUCTION PIPE (OPTIONAL)
TANK (OPTIONAL)
1
5
6
7
910 11 12
23 4
8
22 21
20
19
18
17
13
16
15
14
24
23
Fig. 3
PRECAUTIONS AND SAFETY DEVICES
INSTALLATION
PRECAUTIONS AND SAFETY DEVICES
Chemical products must be used accurately to avoid
polluting the environment.
It is forbidden to install the machine near inflammable
products (pay attention to the environments containing
particles suspended in the air as plastic, resine, acids,
inks, etc.)
Always check the degradability and aggressiveness
of the products used.
Do not use varnishes, oily or thick liquids, etc.
Protect the machine against the freezing and the
inclemency of the weather.
The machine cold starting can cause important
damages to the pump and circuit.
The machine must be used by appropriately
qualified “adults”.
Never let the machine unguarded, especially if there
are children in the neighbourhood. When the machine
is under tension and ready to function, the operator
must supervise it.
Do not use the machine when other people are in the
working area, unless they have been authorized
beforehand and wear protective clothes.
Do not use the machine where there are gaseous
emanations.
When it is functioning, the machine must not be
covered.
The machine is packed in a protective covering that
has to be removed with the relevant tools.
Paper, cellophane, metallic straps and adhesive
tapes could cut or hurt if they are not handled with
care.
To remove the covering from the machine, place it on
a flat surface near the water connection and the drain
point.
Then check the integrity of all the elements.
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IDROTECH
®Ed. 01.97
IDROTECH
®Ed. 01.97
PRECAUTIONS AND SAFETY DEVICES
INSTALLATION
PRECAUTIONS AND SAFETY DEVICES
Chemical products must be used accurately to avoid
polluting the environment.
It is forbidden to install the machine near inflammable
products (pay attention to the environments containing
particles suspended in the air as plastic, resine, acids,
inks, etc.)
Always check the degradability and aggressiveness
of the products used.
Do not use varnishes, oily or thick liquids, etc.
Protect the machine against the freezing and the
inclemency of the weather.
The machine cold starting can cause important
damages to the pump and circuit.
The machine must be used by appropriately
qualified “adults”.
Never let the machine unguarded, especially if there
are children in the neighbourhood. When the machine
is under tension and ready to function, the operator
must supervise it.
Do not use the machine when other people are in the
working area, unless they have been authorized
beforehand and wear protective clothes.
Do not use the machine where there are gaseous
emanations.
When it is functioning, the machine must not be
covered.
The machine is packed in a protective covering that
has to be removed with the relevant tools.
Paper, cellophane, metallic straps and adhesive
tapes could cut or hurt if they are not handled with
care.
To remove the covering from the machine, place it on
a flat surface near the water connection and the drain
point.
Then check the integrity of all the elements.
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IDROTECH
®Ed. 01.97
IDROTECH
®Ed. 01.97
INSTALLATION OF THE UNIT
TANK FOR CHEMICAL PRODUCT
CONNECTION AND INSTALLATION
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IDROTECH
®Ed. 01.97
IDROTECH
®Ed. 01.97
Fig. 4
cm 50
Fig. 5 Fig. 6
Fig. 7
1) Place the machine on the floor in an excellent position at 50 centimetres from the
wall in compliance with the standards in force (for example: in a dry place not
exposed to the inclemency of the weather and not reachable by unauthorized
people).
2) Connect the air feeding pipe (A) to the air inlet fitting (B).
3) Connect the product feeding pipe (C ) to the product suction fitting (D), then
introduce it in the tank (E) which contains the dilute product.
4) Power supply (F); connect the unit to the main control panel (this operation must be
performed by a skilled electrician).
5) Connect the air outlet (G), with a Rilsam pipe (or of the same type) with the
adequate diametre, to the stations Y (Fitting Y2 Fig.5).
6) Connect the product outlet (H), with a Rilsam pipe (or of the same type) with the
FIXED NOZZLE (Y)
FITTING Y1
FITTING Y2
ROTATING NOZZLE
FOR ROTATING
STATION
CONNECTION
(SEE ENCLOSED A)
COMPRESSED AIR
AIR INLET
PIPE (A)
TAP
PRODUCT
INLET PIPE ( C)
TANK FOR
PRODUCT
PRODUCT
SUCTION
CONNECTION
(D)
AIR INLET
CONNECTION
(B)
AIR OUTLET
TAPS
(G)
PRODUCT
OUTLET
TAPS
(H)
NOZZLES
N°3 STATIONS
(Y)
POWER
SUPPLY
(F)
INSTALLATION OF THE UNIT
TANK FOR CHEMICAL PRODUCT
CONNECTION AND INSTALLATION
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IDROTECH
®Ed. 01.97
IDROTECH
®Ed. 01.97
Fig. 4
cm 50
Fig. 5 Fig. 6
Fig. 7
1) Place the machine on the floor in an excellent position at 50 centimetres from the
wall in compliance with the standards in force (for example: in a dry place not
exposed to the inclemency of the weather and not reachable by unauthorized
people).
2) Connect the air feeding pipe (A) to the air inlet fitting (B).
3) Connect the product feeding pipe (C ) to the product suction fitting (D), then
introduce it in the tank (E) which contains the dilute product.
4) Power supply (F); connect the unit to the main control panel (this operation must be
performed by a skilled electrician).
5) Connect the air outlet (G), with a Rilsam pipe (or of the same type) with the
adequate diametre, to the stations Y (Fitting Y2 Fig.5).
6) Connect the product outlet (H), with a Rilsam pipe (or of the same type) with the
FIXED NOZZLE (Y)
FITTING Y1
FITTING Y2
ROTATING NOZZLE
FOR ROTATING
STATION
CONNECTION
(SEE ENCLOSED A)
COMPRESSED AIR
AIR INLET
PIPE (A)
TAP
PRODUCT
INLET PIPE ( C)
TANK FOR
PRODUCT
PRODUCT
SUCTION
CONNECTION
(D)
AIR INLET
CONNECTION
(B)
AIR OUTLET
TAPS
(G)
PRODUCT
OUTLET
TAPS
(H)
NOZZLES
N°3 STATIONS
(Y)
POWER
SUPPLY
(F)
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IDROTECH
®Ed. 01.97
IDROTECH
®Ed. 01.97
Fig. 8
1) Open the tap (L) of the air compressed feeding.
2) Open the taps (G and H Fig.7) of the correspondant connected stations.
3) Select the manual or automatic mode with the relative selector (M) (with automatic
the unit functions with the timer (N)).
4) Automatic mode: if you choose the automatic mode, set the programme (M) (see
the enclosed instructions).
5) Turn the main switch (O) towards the right; the white pilot lamp (P) “Control panel
ON” turns on.
6) Select the stations 1-2-3 using the switches Q1, Q2, Q3. According to the station
selected, the green pilot lamps will turn on (station on) R1, R2, R3.
7) Adjust the water pressure at 3 bar (with the adjuster (V) checking the pressure gauge
8) Adjust the air pressure at 3 bar (with the adjuster (Z) checking the pressure gauge (T).
9) If the nebulization that is going out from the nozzles of the stations is not the one
required, operate on the air adjuster (Z) and water adjuster (V).
Give a different ratio between the two pressures than the one indicated at point 7 and 8,
so as to obtain the required nebulization (the air pressure must always be slightly higher
than the water pressure).
L
SETTING AT WORK
COMPRESSED AIR
DAILY/WEEKLY TIMER
WITH REST/WORK MODE (N)
GREEN PILOT
LAMP STATION
2 (R2)
GREEN PILOT
LAMP STATION 1
(R1)
SWITCH
STATION 1
(Q1)
WATER PRESSURE
GAUGE (S)
PRESSURE
ADJUSTER (V)
SWITCH
STATION 2
(Q2)
AIR ADJUSTER
(Z)
AIR PRESSURE
GAUGE (T)
SWITCH
STATION 3
(Q3)
MANUAL OR
AUTOMATIC
SELECTOR (M)
GREEN PILOT
LAMP
(R3)
MAIN
SWITCH (O)
WHITE PILOT LAMP (P)
CONTROL PANEL FED
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IDROTECH
®Ed. 01.97
IDROTECH
®Ed. 01.97
Fig. 8
1) Open the tap (L) of the air compressed feeding.
2) Open the taps (G and H Fig.7) of the correspondant connected stations.
3) Select the manual or automatic mode with the relative selector (M) (with automatic
the unit functions with the timer (N)).
4) Automatic mode: if you choose the automatic mode, set the programme (M) (see
the enclosed instructions).
5) Turn the main switch (O) towards the right; the white pilot lamp (P) “Control panel
ON” turns on.
6) Select the stations 1-2-3 using the switches Q1, Q2, Q3. According to the station
selected, the green pilot lamps will turn on (station on) R1, R2, R3.
7) Adjust the water pressure at 3 bar (with the adjuster (V) checking the pressure gauge
8) Adjust the air pressure at 3 bar (with the adjuster (Z) checking the pressure gauge (T).
9) If the nebulization that is going out from the nozzles of the stations is not the one
required, operate on the air adjuster (Z) and water adjuster (V).
Give a different ratio between the two pressures than the one indicated at point 7 and 8,
so as to obtain the required nebulization (the air pressure must always be slightly higher
than the water pressure).
L
SETTING AT WORK
COMPRESSED AIR
DAILY/WEEKLY TIMER
WITH REST/WORK MODE (N)
GREEN PILOT
LAMP STATION
2 (R2)
GREEN PILOT
LAMP STATION 1
(R1)
SWITCH
STATION 1
(Q1)
WATER PRESSURE
GAUGE (S)
PRESSURE
ADJUSTER (V)
SWITCH
STATION 2
(Q2)
AIR ADJUSTER
(Z)
AIR PRESSURE
GAUGE (T)
SWITCH
STATION 3
(Q3)
MANUAL OR
AUTOMATIC
SELECTOR (M)
GREEN PILOT
LAMP
(R3)
MAIN
SWITCH (O)
WHITE PILOT LAMP (P)
CONTROL PANEL FED
DIAGNOSIS
?
Note for the maintenance personnel: the exploded views of the different parts of the
machine are in enclosed E (nebulization system), which is available for skilled
technicians who require it.
MAINTENANCE
Twice a year, perform a general check of the main
parts of the machine, as well as an inspection of the
worn conditions of the machine parts;
ask the intervention of the nearest Service Centre;
After having used chemical products, it is advisable to
let the machine function for a few minutes sucking
clean water from a bucket, insert the relevant pipe with
filter to rinse the circuit; open the tap placed on the
monitor nozzle.
CHECKS:
Cleaning of the nozzle; replace the nozzle every 6
months.
Periodically check the filter and, if necessary, clean it.
To perform the maintenance operations, call the
Service Centre. Before any maintenance operation or
check:
DISCONNECT THE MACHINE FROM THE MAINS!!!!!
Do not perform any cobbling or unsafe repair;
Use only original spare parts and/or accessories, or
spare parts approved by the manufacturer, to avoid
damaging the machine..
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IDROTECH
®Ed. 01.97
IDROTECH
®Ed. 01.97
PROBLEM
Vibration on the
water line
The pump is
functioning,but the
water does not go out
from the nozzles.
Only water is going
out of the nozzles
The machine
does not start
CAUSE
(probable cause of the problem)
1) The pump sucks air
2) The water filters are dirty
3) One or more nebulization
nozzles are obstructed
1) Air inside the water circuit
2) Many nozzles are obstructed
3) Broken pipe
4) Air pressure too high
1) Obstructed nozzles
2) Air feeding interrupted
1) The network tension is too low
2) The switch is off
3) The circuit breaker has tripped
4) Power missing
5) Water missing (yellow pilot lamp on)
6) Air missing (yellow pilot lamp on)
7) Electrical emergency (red pilot lamp on)
1) Check the water feeding line and
eliminate eventual air suctions
2) Clean the filters (see pag.16)
3) Disassemble and clean the nozzles
1) Bleed the air
2) Disassemble and clean the nozzles
3) Call the service centre
4) Adjust the air pressure
1) Disassemble and clean the nozzles
2) Reset the air.
1) Call a skilled electrician to check
the electrical connection
2) Turn on the switch and the machine
3) Restore the breaker position
4) Check and restore the electrical power
5) Clean the water inlet filters, check that
there is some product in the tank .
6) Make sure that the compressor
is producing air.
7) Call a skilled electrician to check the
electrical system and the input.
REMEDY
(perform the intervention in
compliance with the safety
standards indicated before)
This manual suits for next models
1
Table of contents
