IEF Werner Module 60/33 User manual

Translation (EN) of the original instructions (DE) | EN
IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de
Operating Instructions
Product name: Module 60/33
Product ID: 1145680

Module 60/33
Operating Instructions | Translation (EN) of the original instructions (DE) 3 - 59
IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de
Generated by: IEF-Werner GmbH | MAN_EN_1145680_Module 60-33_R1b.docx
Use
■The operating instructions must be available at the component at all times.
■The operating instructions must be available at the component/device at all times.
■Always use the complete original (or the original translation) of these operating instructions.
Supplier & Manufacturer
IEF-Werner GmbH
Wendelhofstraße 6
78120 Furtwangen /Germany
Phone: [phone]
Telefax: [phone]
www.ief-Werner.de
[e-mail]
Service
Find your IEF service station on our website:
■http://www.ief.de
Legal Note
All rights, including translation, reserved. No part of the work must be reproduced in any manner
(print, copy, microfilm or other method) without the written consent of IEF-Werner GmbH or
processed, reproduced or distributed using electronic systems.
All rights reserved for the case of patent, utility sample or design patent entry reserved.
© January 2020, IEF-Werner GmbH, printed in Germany

Module 60/33
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IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de
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Change History
Document Code Date Modification
MAN_EN_1145680_Module60-33_R1a.doc August 2016
Translation of the original German
operating manual:
MAN_DE_1145679_Modul60-33.doc
MAN_EN_1145680_Module 60-33_R1a.doc January 2020
Change of the main assembly
drawing due to new parts
(No.: 1147099).
Trademarks and trade names are used without any warranty of their free usability. Texts and
examples have been created with great care. Nevertheless, errors cannot be excluded. IEF-Werner
GmbH does not assume legal responsibility nor any liability for missing or incorrect statements or
their consequences.
IEF-Werner GmbH reserves the right to modify or improve the software or hardware or parts of it,
as well as the supplied documentation or parts of it, without previous notice.
We are always grateful for suggestions for improvements and information about errors.

Module 60/33
Operating Instructions | Translation (EN) of the original instructions (DE) 5 - 59
IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de
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Table of Contents
1Declaration of Incorporation ................................................................................... 7
2Safety........................................................................................................................... 9
2.1 Definition of Warning Notes................................................................................................. 9
2.2General Warning Notes....................................................................................................... 10
2.3 Special Hazard Warnings.................................................................................................... 11
3Intended Use ............................................................................................................ 13
3.1 Reasonably Foreseeable Misuse ....................................................................................... 13
4Description of the main assemblies..................................................................... 15
4.1 Standard design module 60/33.......................................................................................... 15
4.2 Module 60/33 ZOM.............................................................................................................. 18
5Assembly Instructions............................................................................................. 19
5.1 Installation Position.............................................................................................................. 19
5.2 Description of the drive concept (pulley principle).......................................................... 21
5.3 Cross installation .................................................................................................................. 22
5.4 Attachment............................................................................................................................ 23
5.4.1 Standard design module 60/33 .................................................................................... 23
5.4.2 Module 60/33 ZOM ........................................................................................................ 24
5.4.3 Module 60/33 ZOM with adapter for cross-installation ........................................... 24
5.4.4 Installation of Actuators ................................................................................................ 25
5.5Motor attachment versions and gear types .................................................................... 26
5.6 Accessories............................................................................................................................ 27
5.6.1 Mechanical stop.............................................................................................................. 27
5.7 Wiring ..................................................................................................................................... 28
5.7.1 Initiators............................................................................................................................ 28
5.7.2 Limit switches .................................................................................................................. 30
5.7.3 Technical Data of Initiators ........................................................................................... 32
5.7.4 Cable Routing .................................................................................................................. 32
5.8 Technical Data ...................................................................................................................... 33
5.8.1 Tightening Torques for Screw Connection [Nm]........................................................ 33
5.8.2 Technical Data of the Linear Unit ................................................................................ 33
5.8.3 Type Label ........................................................................................................................ 34
6Maintenance............................................................................................................. 37
6.1 Lubrication of Guide Carriage ............................................................................................ 37
7Troubleshooting ....................................................................................................... 39
8Repair......................................................................................................................... 41

Module 60/33
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IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de
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8.1 Factory-setting of the toothed belt tension ..................................................................... 41
8.2 Replace toothed belt............................................................................................................ 42
8.2.1 Module 60/33................................................................................................................... 42
8.2.2 Module 60/33 ZOM ........................................................................................................ 44
8.3 Exchange guide carriages / guide rail............................................................................... 46
8.3.1 Exchange guide carriages module 60/33.................................................................... 46
8.3.2 Exchange guide carriages module 60/33 ZOM ......................................................... 48
8.4 Reference sides..................................................................................................................... 50
8.4.1 Module 60/33................................................................................................................... 50
8.4.2 Module 60/33 ZOM ........................................................................................................ 51
9Parts Lists and Drawings ....................................................................................... 52
9.1 Module 60/33, parts list TG1002894 ................................................................................. 52
9.2 Module 60/33 ZOM, parts list TG1003181....................................................................... 57

Module 60/33
Operating Instructions | Translation (EN) of the original instructions (DE) 7 - 59
IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de
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1Declaration of Incorporation
EC declaration of incorporation in the sense of the EC directive 2006/42/EC (machinery), Annex II B
The manufacturer:
IEF-Werner GmbH
Wendelhofstraße 6
DE 78120 Furtwangen - Germany
hereby declares that the following products (the incomplete machine/partial machine):
Designation IEF-Werner parts number
Module 60/33 TG1002894
Module 60/33 ZOM TG1003181
where possible based on the scope of delivery, corresponds to the following basic requirements of
the directive on Machinery (2006/42/EC):
Annex I, item: 1.1.2; 1.1.3; 1.1.5; 1.3.2; 1.3.4; 1.5.1; 1.7.3;1.7.4;
The incomplete machine also corresponds to the following further directives:
■Directive 2014/30/EU of the European Parliament and of the Council of 26 February 2014 on the
harmonisation of the laws of the Member States relating to electromagnetic compatibility
■Directive 2014/35/EU of the European Parliament and of the Council of 26 February 2014 on the
harmonisation of the laws of the Member States relating to the making available on the market
of electrical equipment designed for use within certain voltage limits.
The technical documents were generated according to Annex VII part B and may be electronically
submitted to the national authorities upon justified request.
List of some applied harmonised standards:
■DIN EN ISO 12100-1,-2 / DIN EN ISO 13857 / DIN EN ISO 13850 / DIN EN 60204-1:2006/A1:2009
Commissioning of the incomplete machine delivered by us is not permitted until it has been
determined that the overall system into which the incomplete machine is installed meets the basic
safety and health protection requirements according to Annex I of the above
EC directive 2006/42/EC.
Name and address of the documentation officer: IEF-Werner GmbH, Furtwangen
Furtwangen, January 2020 Stefan Deck (managing director)

Module 60/33
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2Safety
2.1 Definition of Warning Notes
DANGER
Indicates danger.
Non-observance of the safety provisions causes death.
WARNING
Indicates potential danger.
Non-observance of the safety provisions may cause death or severe injury.
CAUTION
Indicates potential danger.
Non-observance of the safety provisions may cause injury.
NOTE
Indicates potential danger. Non-observance of the safety provisions may cause property damage.

Module 60/33
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IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de
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2.2 General Warning Notes
The linear module 60/33 or the ZOM version must only be commissioned by specialists who
received safety-technical instruction and are able to assess potential dangers.
Furthermore, all chapters of these operating instructions must have been read and understood
completely.
DANGER
Warning of dangerous electrical voltage.
The system must be powered down for all assembly, disassembly or repair work.
Non-observance of the safety provisions may cause death.
WARNING
Linear modules must only be operated with their protective devices.
Linear modules always have to be operated in connection with suitable safety devices
(e.g., safety cell, protective room, protective housing, light curtain).
CAUTION
Do not remove plugs or clamps when live.
Motor connectors or clamps must not be inserted or disconnected when live.
Risk of burning of the contacts and risk of flying sparks.
CAUTION
Warning of hot surface.
During operation, the heated drive may cause skin burns when touched. Install a
protective device, if possible! Do not touch the marked areas or wait for an adequate
cooling time.

Module 60/33
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IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de
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2.3 Special Hazard Warnings
In addition, this instructions also contains the following special hazard warnings:
WARNING
Warning of shearing off of limbs.
These points of the components pose the danger of shearing off of limbs in operation.
WARNING
Warning of crushing of limbs.
These points of the components pose the danger of crushing of limbs in operation.
Dangers at the module 60/33

Module 60/33
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IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de
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Dangers at the module 60/33 ZOM
Please observe that the middle assembly (in Figure 2, top) is also subject to the dangers named in
Figure 1, 11.

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IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de
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3Intended Use
The linear unit module 60/33 (see Figure 3, bottom) was designed for use in the commercial area.
Use of a high-quality guide (guide rail and guide carriage) warrants high dynamics and good
running behaviour. The guide carriages are equipped with wipers to prevent ingression of coarse
dirt into the guide carriage.
Use of the linear unit under conditions with increased contamination and abrasive dusts, however,
should be avoided because there are no further protective measures like bellows, etc. The primary
usage area is that of a vertical axis. In combination with many standardised assembly elements, as
well as the other components of IEF-Werner GmbH, it can be used to build complex multi-axis
positioning systems as well.
The "ZOM" design is intended for combination with a second linear unit (e.g.: module 115/42 or
module 160 /15). In this design, the motor is placed fixed at the end of the second linear unit.
Linear unit module 60/33 (standard and ZOM-design)
Areas of use of the module 60/33 include:
■Equipment and mounting systems
■Handling of small parts
■Loading and unloading stations
■etc.
3.1 Reasonably Foreseeable Misuse
The linear unit module 60/33 is not to be used for certain applications such as the transport of
persons and animals or as a pressing/bending device.
Use of the linear unit without additional measures is also not possible in special fields of
application, such as the chemical or food industry or in explosive atmospheres.
In case of doubt, consult the manufacturer.

Module 60/33
Operating Instructions | Translation (EN) of the original instructions (DE) 15 - 59
IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de
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4Description of the main assemblies
4.1 Standard design module 60/33
Overview main assemblies module 60/33 (design standard) (figure 1 of 3)
Basic body (coloured) Toothed belt
Shaft housing Adapter plate
Planetary gear (coloured) Bracket plate
Counterpiece spanner End plates
Concealed: Installation plug connector

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IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de
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Continuation of the figures of the main assemblies (design standard):
Overview main assemblies module 60/33 (design standard) (figure 2 of 3)
Toothed belt Deflector rollers
Counterpiece tensioner Belt receptacle (2x)
Toothed lock washer with clamping set
(drive-side)

Module 60/33
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IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de
Generated by: IEF-Werner GmbH | MAN_EN_1145680_Module 60-33_R1b.docx
Continuation of the figures of the main assemblies (design standard):
Adapter plate concealed / view on the rear
Overview main assemblies module 60/33 (design standard) (figure 3 of 3)
Toothed belt Inductive switch/initiator
Guide carriage (2x) Installation plug connector
Guide rail (shown transparent)

Module 60/33
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IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de
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4.2 Module 60/33 ZOM
Overview main assemblies module 60/33 (design ZOM) (figure 1 of 2)
Basic body Toothed belt
Adapter plate End-plate (2x)
Gear housing Housing for toothed belt attachment
Overview main assemblies module 60/33 (design ZOM) (figure 2 of 2)
Toothed belt Deflector rollers
Clamping block Belt receptacle
Counterpiece belt tensioner Toothed disc with clamping set
Planetary gear

Module 60/33
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IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de
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5Assembly Instructions
5.1 Installation Position
The linear unit module 60/33 is primarily intended for vertical use.
Module 60/33 vertical use
At horizontal use, the torque load on the ball bearings should not get too high.
Module 60/33 horizontal use under observation of the torque load
Load table
Force [F] 547 188 106 67 43 26
Length [mm] 100 280 460 640 820 1000

Module 60/33
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IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de
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The linear unit module 60/33 ZOM is also primarily intended for vertical use.
Module 60/33 ZOM vertical use