IKA C-MAG HS4 User manual

CMAG 032006
35 828 00
OPERATING INSTRUCTIONS EN 3
BETRIEBSANLEITUNG DE 10
MODE D’EMPLOI FR 17
INDICACIONES DE SEGURIDAD ES 24
C-MAG HS4 C-MAG HS7 C-MAG HS10
C-MAG HP4 C-MAG HP7 C-MAG HP10
C-MAG MS4 C-MAG MS4 C-MAG MS10
C-MAG HS 4
C-MAG HS 4
C-MAG HS 4
IKA®WERKE
Reg.-No. 4343-01
IKAIKA
®®

ItemDesignation Pos. Bezeichnung Pos. Désignation
A Switch A Geräteschalter A Commutateur
B LED B LED B DEL
C Control light C Display C Affichage
D Rotating knob D Bedienknopf D Bouton rotatif
E Rotating knob E Bedienknopf E Bouton rotatif
F Threaded F Stativgewin- F Alésage fileté
support bore debohrung du statif
G Mains socket G Netzbuchse G Prise secteur
H Contact- H Kontakt- H douille de
thermometer- thermometer- thermomêtre
jack Buchse de contact
CE-DECLARATION OF CONFORMITY EN
Wedeclare under our sole responsibility that this product corresponds
to the regulations 73/023/EG and 89/336/EG and conforms with the
standards or standardized documents EN 61010-1 and EN 61326-1.
CE-KONFORMITÄTSERKLÄRUNG DE
Wir erklären in alleiniger Verantwortung, dass dieses Produkt den
Bestimmungen der Richtlinien 73/023/EG und 89/336/EG entspricht und
mit den folgenden Normen und norminativen Dokumenten überein-
stimmt: EN 61010-1 und EN 61326-1.
DÉCLARATION DE CONFORMITÉ CE FR
Nous déclarons sous notre propre responsabilité que ce produit est con-
forme aux réglementations 73/23/EG et 89/336/EG et en conformité
avec les normes ou documents normalisés suivant EN 61010-1 et EN
61326-1.
2CMAG 032006
Fig. 1
BC
ADE
FGH

3
CMAG 032006
Page
CE - Declaration of conformity 2
Safety instructions 3
Unpack 4
Correct use 4
Commissioning 5
Error codes 6
Accessories 6
Maintenance 6
Warranty 7
Technical data 8
List of spare parts 9
Spareparts diagram 26/27
Toyourpr
otection
• Read the operating instructions in full before starting up
and follow the safety instructions.
•Keep the operating instructions in a place wherethey can be
accessed by everyone.
•Ensurethat only trained staff work with the appliance.
•Follow the safety instructions, guidelines, occupational health
and safety and accident prevention regulations.
•Socket must be earthed (protective ground contact).
• Attention - Magnetism! Effects of the magnetic field have
to be taken into account (e.g. data cardiatic, carriers pacema-
kers...).
• Risk of burns! The heating plate can reach temperatures in
excess of 500 °C. Pay attention the residual heat after swit-
ching off..
Please make sure that the mains cable does not contact the
heating plate
•Wear your personal protective equipment in accordance with the
hazard category of the medium to be processed. Otherwise
there is a risk of:
-splashing liquids
-projectile parts
-release any toxic or combustable gases.
•Set up the appliance in a spacious area on an even, stable, clean,
non-slip, dry and fireproof surface.
•The feet of the appliance must be clean and undamaged.
•Position the knob at the left stop before starting up. Gradually
increase the speed.
•Reduce the speed if
-the medium splashes out of the vessel because the speed is
too high
-the appliance is not running smoothly
-
the container moves on the set-up surface.
•Never heat up any medium with fire point higher (min. 50°C)
than the adjusted temperature
• When using PTFE-coated magnetic bars, the following hase
to be noted: Chemical reactions of PTFE occur in contact with
molten or dissolved alkaline and alkaline - earth metals, as well
as with fine-particled powders of metals of the 2. and 3. group
of the periodical system at temperatures above 300-400°C.
Only elementaryfluorine, chlorine trifluoride und alkaline metals
do attack PTFE, halogen hydrocarbons have a reversibly swelling
effect.
Source: Römpps Chemie-Lexikon and „Ullmann“ Bd.19
•Check the appliance and accessories beforehand for damage
each time you use them. Do not use damaged components.
•Only replace damaged parts with spareparts identical to the ori
ginal in function and quality.
•Do not use the device if the ceramic set-up surface is damaged
e.g. scratches, splinters or corrosion. A damaged set-up surface
could break if used.
•Bewareof the risk of
-flammable materials
-glass breakage as a result of mechanical shaking power
-incorrect container size
-too much medium
Contents
Safety instructions

-unsafe condition of container
•Only process media that will not react dangerously to the extra
energy produced through processing. This also applies to any
extra energy produced in other ways, e.g. through light irradiation.
• Do not operate the appliance in explosive atmospheres, with
hazardous substances or under water.
•Aseperation from the line is made with the equipment only by
pulling net and/or device plug.
•Safe operation is only guaranteed with the accessories described
in the ”Accessories” chapter.
•Always disconnect the plug before fitting accessories.
•Accessories must be securely attached to the device and cannot
come off by themselves. The centre of gravity of the assembly
must lie within the the set-up surface.
•The appliance starts up again automatically following a cut in the
power supply.
•The appliance may heat up when in use.
•Abrasion of the dispersion equipment or the rotating accessories
can get into the medium you are working on.
Tothe protection of the equipment•The voltage stated
on the nameplate must correspond to the
mains voltage.
•Do not coer the device, even partially e.g. with metallic plates or
film. This results in overheating.
•Protect the appliance and accessories from bumps and impacts.
•Observe the minimum distances between devices, between the
device and the wall and above the assembly (min. 800mm)
4CMAG 032006
>100 mm
>100 mm>100 mm >100 mm
• Unpack
- Please unpack the device carefully
- In the case of any damage a fact report must be set
immediately (post, rail or forwarder)
• Deliveryscope
-Heating magnetic stirrer or
Magnetic stirrer or
Heating device
- Mains cable
- Operating instructions
• Use
- For mixing and/or heating liquids
• Range of use
- Laboratories - Schools
- Chemical industry - Pharmacies
Unpack
Correct use

5
CMAG 032006
Commis-
sioning
Stirring
Heating
Contact-
thermometer
connection
MS 4 MS 7 MS 10 HS 4 HS 7 HS 10 HP 4 HP 7 HP 10
Put device switch (A) in the OFF position
Plug in (G) mains cable
Once connected to the power supply the device is in “stand-by” mode
The right decimal point on the display (C) is lit
Commissioning
Put device switch (A) in the ON position
Any set values are retained when device is switched off and even after the device is
disconnected from the power!
Set the engine speed with the operating button (E) on the right
Put device switch (A) in the ON position
Any set values are retained when device is switched offand even after the device is disconnected from the power!
Set the target temperaturefor the heating plate using operating button (D) [for VHP (E)]
The set value is indicated on the display (C). If energy is being supplied to the heating plate,
the red LED (B) lights up
In the stir and stand-by modes, “hot” flashes on the display after the heat has been switched off
for as long as the temperature of the set-up surface exceeds 50°C
Put device switch (A) in the OFF position, unplug contact plug
Safety contact thermometer acc. to DIN 12878 class 2 connected with jack (H)
Put device switch (A) in the ON position
Beware the instruction manual of the contact thermometer
Important: Display (C) also indicates the target temperature of the heating plate when
the contact thermometer is connected

6CMAG 032006
H44 cross sleeve
ETS-D4 electrical contact thermometer
Installing the support rod
The support rod is attached using the thraeded support bore (F).
• Screw nut M10 on to the support rod as far
as the stop
• Screw on the support rod as far as the
stop by hand
• Tighten the support rod and nut M10
using a flat wrench (SW17).
•
Use bossheads to assemble
accessory parts or acces-
sory devices.
The appliance is maintenance-free.
Cleaning
Only use cleansing agents which have been recommended by IKA.
Use to remove:
Dyes isopropyl alcohol
Construction materials water containing tenside/
isopropyl alcohol
Cosmetics water containing tenside/ isopropyl alcohol
Foodstuffs water containing tenside
Fuels water containing tenside
FF
17
Footstep during the enterprise a disturbance up, is indicated these
with the devices to HS and HP by an error message in the display
(C). Whenever an error message appears switch the device off to
cool down.
Error codes
Error Cause Solution
code
E1 Inner temperature • switch off the unit and allow it
too high cool down
E6 Motor seized • Stirring bars ungeeignet
•Reduce the viscosity
•Foreign bodies in the equipment
remove
E9 Safety circuit • Plug the contact plug (G)
ETC • Plug the contact thermometer
•Connecting cable, plug or
contact tthermometer defect,
exchange
Have the device repaired if the error is not corrected using the
measures described or if another error code is displayed.
Stirring organs
stirring bars: Ø6mm, lengts to 15mm
Ø8mm, lengts to 50mm
Ø10mm, lengt to 80mm
Any other accessories
RSE stirring bar remover
H15 bath top
H28 bath top
H36 holding rod
H16V support rod
Accessories
Maintenance
Fig. 3

-Do not allow moisture to get into the appliance when cleaning
-Wear protective gloves during cleaning the devices.
-Before using another than the recommended method for clean-
ing or decontamination, the user must ascertain with IKA that
this method does not destroy the instrument.
-The rubber of the attachments’ pads (VG 3.2 and VG 3.3) is a
natural product, so talcum can discharge. Clean the rubber pad
with glycerin.
Spare parts order
When ordering spare parts, please give:
-Machine type
-Manufacturing number, see type plate
-Item and designation of the spare part,
see spare parts list and diagram
Repair
In case of repair the device has to be cleaned and free from any
materials which may constitute a health hazard.
If you require servicing, return the appliance in its original packa-
ging. Storage packaging is not sufficient. Please also use suitable
transport packaging.
In accordance with IKA warranty conditions, the warranty period
is 24 months. For claims under the warranty please contact your
local dealer. You may also send the machine direct to our works,
enclosing the delivery invoice and giving reasons for the claim. You
will be liable for freight costs.
The warranty does not cover wearing parts, nor does it apply to
faults resulting from improper use or insufficient careand main-
tenance contrary to the instructions in this operating manual.
7
CMAG 032006
Warranty

8CMAG 032006
230 ±10%
120 ±10%
100 ±10%
230 / 50Hz
120/ 60 Hz
100/ 60 Hz
50/60
30 270 255 30 1020 1005 30 1520 1505
30 270 255 30 1020 1005 30 1070 1055
2.5
100
+5 bis +40
80
IP 21
I
II
2
max. 2000
150 x 260 x 105 220 x 335 x 105 300 x 415 x 105
356
100-1500 100-1500 - 100-1500 100-1500 - 100-1500 100-1500 -
Scale Scale - Scale Scale - Scale Scale -
15 15 - 15 15 - 15 15 -
1,5 1,5 - 1,5 1,5 - 1,5 1,5 -
5 5 - 10 10 - 15 15 -
120x120 120x120 120x120 200x200 200x200 200x200 280x280 280x280 280x280
-250 250 - 1000 1000 - 1500 1500
-250 250 - 1000 1000 - 1050 1050
-50 50 - 50 50 - 50 50
-500 500 - 500 500 - 500 500
-±5±5 - ±5±5 - ±5 ±5
-550 550 - 550 550 - 550 550
MS 4
HS 4 HP 4
MS 7
HS 7 HP 7
MS 10 HS 10 HP10
Operating voltage VAC
VAC
VAC
Nominal voltage VAC
VAC
VAC
Design frequence Hz
Input power max. at 230 and 120 VAC W
100 VAC
Power consumption in stand-by mode W
Perm. duration of operation %
Perm. ambient temperature °C
Perm. relative humidity %
Protection type acc. to DIN EN 60529
Protection class
Overvoltage categorie
Contamination level
Operation at a terrestrial altitude m
Dimensions (W x D x H) mm
Weight kg
Motor
Speed range (infinitely) 1/min
Speed display
Power consumption W
Power output W
Max. stirring quantity (water) ltr
Heating plate
Heating plate dimension mm
Heating power at 230 and 120 VAC W
at 100 VAC
Surface temperaturemin. C°
Surface temperature max. C°
Temperature fluctuation C°
Limit of safety temperaure C°
Technical data

9
CMAG 032006
Pos. Designation MS-C4/C7/C10 HP-C4/C7/C10 HS-C4/C7/C10
7 Contersunk srew X X X
8 Connect distributer X X X
12 Insulating X X
13 Danger sign X X
17 Distance hoderLP X X X
18 Clip-Triac fastening X X X
19 Angel connector X X X
20 Cover X X X
21 Mounting plug X X X
31 Placing plate X X X
32 Heating foil X X
33 Insulating X X
35 Ceramic bushing X X
37 Holding bracket X X X
38 Protectione sheet X X X
40 Distance bushing XXX
41 Distance bushing X X X
45 Mylar-foil X X X
46 Color filter foil X X
47 Front foil X X X
51 Control knob X X X
53 Contact plug X X
54 Magnet X X
59 Shaded pole asynchron motor X X
65 Device pedestal X X X
66 Impulse disk X X
70 Distance bushing X X
71 Magnett holder X X
75 Temperature sensor X X
76 Pressure sheet X X X
80 Contact thermometer bushing X X
80 Cap (Contact-thermometer) X
81 Connecting cable X X X
100 Label X X X
2001 PCB compl. X X X
2002 PCB accessories consisting of: X X X
Poti (motor); Poti (heating); Opto-
coupler and LED-display
List of spare parts

10 CMAG 032006
Seite
CE - Konformitätserklärung 2
Sicherheitshinweise 10
Auspacken 11
Bestimmungsgemäßer Gebrauch 11
Bedienung 12
Fehlercodes 13
Zubehör 13
Instandhaltung 13
Gewährleistung 14
Technische Daten 15
Ersatzteilliste 16
Ersatzteilbild 26/27
Zu Ihrem Schutz
• Lesen Sie die Betriebsanleitung vor Inbetriebnahme voll-
ständig und beachten Sie die Sicherheitshinweise.
•Bewahren Sie die Betriebsanleitung für Alle zugänglich auf.
• Beachten Sie, dass nur geschultes Personal mit dem Gerät arbeitet.
• Beachten Sie die Sicherheitshinweise, Richtlinien, Arbeitsschutz-
und Unfallverhütungsvorschriften.
•Steckdose muss geerdet sein (Schutzleiterkontakt).
•Achtung - Magnetismus! Beachten Sie die Auswirkungen
des Magnetfeldes (Herzschrittmacher,Datenträger...).
• Verbrennungsgefahr! Die Heizplatte kann über 500 °C heiß
werden. Restwärme nach dem Ausschalten beachten.
Stellen Sie sicher, dass das Netzkabel die Heizplatte nicht
berührt!
•Tragen Sie Ihre persönliche Schutzausrüstung entsprechend der
Gefahrenklasse des zu bearbeitenden Mediums. Ansonsten be-
steht eine Gefährdung durch:
-Spritzen und Verdampfen von Flüssigkeiten
-Herausschleudern von Teilen
-Freiwerden von toxischen oder brennbaren Gasen
•Stellen Sie das Gerät frei auf einer ebenen, stabilen, sauberen,
rutschfesten, trockenen und feuerfesten Fläche auf.
•Die Gerätefüße müssen sauber und unbeschädigt sein.
•Stellen Sie vor Inbetriebnahme die Drehknöpfe auf Linksan-
schlag. Steigern Sie die Drehzahl langsam.
•Reduzieren Sie die Drehzahl, falls
-Medium infolge zu hoher Drehzahl aus dem Gefäß spritzt
-unruhiger Lauf auftritt
-sich das Gefäß auf der Aufstellplatte bewegt.
•Nur Medien bearbeiten bzw.erhitzen, deren Brennpunkt min-
destens 50°C über der eingestellten Temperatur liegt.
•Bei Verwendung von PTFE-ummantelten Magnetstäbchen ist
Folgendes zu beachten: Chemische Reaktionen von PTFE treten
ein im Kontakt mit geschmolzenen oder gelösten Alkali- und Erd-
alkalimetallen, sowie mit feinteiligen Pulvern von Metallen aus
der 2. und 3. Gruppe des Periodensystems bei Temperaturen
über 300-400 °C. Nur elementares Fluor, Chlortrifluorid und Al-
kalimetalle greifen es an,Halogenkohlenwasserstoffe wirken
reversibel quellend.
(Quelle: Römpps Chemie-Lexikon und „Ullmann“ Bd.19)
•Prüfen Sie vor jeder Verwendung Gerät und Zubehör auf Be-
schädigungen. Verwenden Sie keine beschädigten Teile.
•Ersetzen Sie beschädigte Teile nur durch Ersatzteile, die dem
Original in Funktion und Qualität gleich sind.
•Verwenden Sie das Gerät nicht, falls die keramische Aufstell-
platte Beschädigungen z.B. Kratzer, Absplitterungen oder Ver-
ätzungen aufweist. Eine beschädigte Aufstellplatte kann bei Be-
nutzung brechen.
•Beachten Sie eine Gefährdung durch
-entzündliche Materialien.
-Glasbruch
-falsche Dimensionierung des Gefäßes
-zu hohen Füllstand des Mediums
-unsicheren Stand des Gefäßes
•Bearbeiten Sie nur Medien, bei denen der Energieeintrag durch
das Bearbeiten unbedenklich ist. Dies gilt auch für andere Ener-
Inhaltsverzeichnis
Sicherheitshinweise