Impulse HG5 User manual

10Y
OWNER'S MANUAL
HG5HG5
Cable Motion Gym

Table Of Contents
Read all precautions and instructions in this manual before using this
equipment.
! CAUTION
Important Safety Instructions-------------------------------------------------------------- 3
Instructions------------------------------------------------------------------------------------ 4
Tools Required-------------------------------------------------------------------------------- 4
Parts List--------------------------------------------------------------------------------------- 5
Exploded View ------------------------------------------------------------------------------- 8
Measurement Guide------------------------------------------------------------------------- 9
Assembly Instructions--------------------------------------------------------------------- 10
Assembly------------------------------------------------------------------------------------- 11
Exercise Instructions----------------------------------------------------------------------- 18
Maintenance Schedule-------------------------------------------------------------------- 20
General Maintenance Information------------------------------------------------------ 21
Weight Training Tips----------------------------------------------------------------------- 22
Specifications------------------------------------------------------------------------------- 22

─ 3 ─
Important Safety Instructions
Before beginning any fitness program, you should obtain a complete
physical examination from your physician. When using exercise equipment,
basic precautions should always be taken, including the following:
* Read all instructions before using the equipment. These instructions are
written to ensure your safety and to protect the unit.
* Do not allow children on or near the equipment.
* Use the equipment only for its intended purpose as described in this
guide. Do not use accessory attachments that are not recommended by
the manufacturer: such attachments might cause injuries.
* Wear proper exercise clothing and shoes for your workout----no loose
clothing.
* Be careful when getting on or off the equipment.
* Do not overexert yourself or work to exhaustion.
* If you feel any pain or abnormal symptoms, stop your workout immediately
and consult your physician.
* Never operate the unit when it has been dropped or damaged.
* Never drop or insert anything into any opening in the equipment.
* Always check the unit and its cables before each use. Make sure that all
fasteners and cables are secure and in good working condition.
* Frayed or worn cables can be dangerous and may cause injury.
Periodically check these cables for any indication of wear.
* Keep hands, limbs, loose clothing and long hair well out of the way of
moving parts.
* Do not attempt to lift more weight than you can control safely.
* Do not use the equipment outdoors.
Personal Safety During Assembly
* Read each step in the assembly instructions and follow the steps in
sequence. Do not skip ahead. If you skip ahead, you may learn later that
you have to disassemble components and that you may have damaged
the equipment.
* Assemble and operate the equipment on a solid, level surface. Locate the
unit a few feet from walls or furniture to provide easy access. The
equipment is designed for your enjoyment. By following these precautions
and using common sense, you will have many safe and pleasurable hours
of healthful exercise with the equipment.

Instructions
Before beginning assembly please take the time to read instructions
thoroughly. Please use the various lists in this manual to make sure that all
parts have been included in your shipment. When ordering, use part number
and description from the lists. Use only our replacement part when servicing.
Failure to do so will void your warranty and could result in personal injury.
The equipment is designed to provide the smoothest, most effective
exercise motion possible. After assembly, you should check all functions to
ensure correct operation. If you experience problems, first recheck the
assembly instructions to locate any possible errors made during assembly. If
you are unable to correct the problem, call your authorized dealer. Be sure to
have your serial number and this manual when calling. When all parts have
been accounted for, continue on.
Tools Required
Ratchet Wrench and Socket
Adjustable Wrench
Rubber Mallet
Hex Key Wrench Set
─ 4 ─

─ 5 ─
Par ts List
NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED
Item No. Part Number Description Qty
1 HG50100 Weight Stack Frame 1
2 HG50200 Left Base 1
3 HG50300 Right Base 1
4 HG50400 Left Frame 1
5 HG50500 Right Frame 1
6 HG50600 Top Cross Frame 1
7 HG50700 Footboard 1
8 HG50800 Front support 1
9 HG50900 Front Cross support 1
10 HG51000 Middle Pulley Frame 1
11 HG51100 Top Pulley Frame 2
12 HG51200 Double Pulley Bracket 2
13 HG51300 Lower Pulley Frame 2
14 HG51400 Pulley Bracket 1
15 HG51500 Guide Rod 2
16 HG51600 Top Plate 1
17 HG51700 Front Shroud 1
18 HG51800 Rear Shroud 1
19 HG51900 Top Right Shroud 1
20 HG52000 Top Left Shroud 1
21 HG52100 Top Front Shroud 1
22 HG52200 Top Shroud 1
23 HG52300 Cable 1 1
24 HG52400 Cable 2 2
25 HG50602 Small Plate 2
26 M01005900 Plate for Pulley 4

─ 6 ─
Par ts List
NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED
Item No. Part Number Description Qty
27 IF81223900 Mount Sleeve 2
28 TPF-533300 Cable Retainer Bracket 4
29 SG50019600 Weight Plate 10LBS 15
30 HLG8DS2 Gear Hook 6
31 IT90013800 Plug RT50*100 6
32 IF81162000 Foot Cover 4
33 TOB3111600 Bumper 2
34 PBG10003 Weight Rubber Bumper 2
35 TLP-2002100 Plug BumperΦ45*16.5 2
36 ROC-IT1012400 Plug BumperΦ25*15.2 2
37 TAB-3363600 Plug BumperΦ25*8 1
38 HV61000 Three Class Strap Handle 2
39 CWRVL0021600 Strap Handle 2
40 KFFT2000 Leg Extension/Curl Strap 1
41 SG8012C2000Y Selector Pin W/Coil 1
42 SG8018C5600 Selector Pin W/Coil Leash 1
43 M01004800 3.5" Pulley 22
44 PL90101200 V-type Pulley 2
45 SG8004M5300 6" Pulley 1
46 PBE10001 Iron Bushing 4
47 GB2766006-2Z Bearing 6006-2Z 4
48 GB2766005-2Z Bearing 6005-2Z 4
49 GB893.155FH12 Hole Clip Φ55 4
50 GB894.130FH12 Retainning Snap Ring Φ30 2
51 GB894.125FH12 Retainning Snap Ring Φ25 2
52 GB846ST4.2*16DS2 Self-Tapping Screw ST4.2*16 2

─ 7 ─
Par ts List
NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED
Item No. Part Number Description Qty
53 GB818M5*15DS2 Pan Head Phillips Screw M5*15 8
55 GB77M8*8DS18 Socket Set Screw M8*8 4
56 PNLM10*70DS2 Button Head Cap Screw M10*70 2
57 GB5780M12*85DS20 Hex Head Bolt M12*85 2
58 GB5780M10*135DS20 Hex Head Bolt M10*135 2
59 GB5780M10*75DS20 Hex Head Bolt M10*75 8
60 GB5780M10*70DS20 Hex Head Bolt M10*70 4
61 GB5780M10*60DS20 Hex Head Bolt M10*60 6
62 GB5780M10*55DS20 Hex Head Bolt M10*55 4
63 GB5780M10*50DS20 Hex Head Bolt M10*50 11
64 GB5780M10*45DS20NL Hex Head Bolt M10*45 8
65 GB5780M10*25DS20NL Hex Head Bolt M10*25 4
66 DQ12DS2A Flat Washer Φ13*Φ24*1.5 4
67 DQ10DS2D Flat Washer Φ11*Φ38*2 16
68 GB9510DS2 Flat Washer Φ11*Φ20*2 74
69 NM12DS2 Nylon lock Nut M12 2
70 NM10DS2 Nylon lock Nut M10 37
71 STDP5500 U-style Tapped Hole Nut M5 8
72 HF900-03A1002 Hex Flanged Nut 1/2"-13 1
73 LW200BS Wrench 1
74 NBS4DHS Hex Key S=4 1
75 NBS6DHS Hex Key S=6 1
76 BNH0371 Hex Key S=3/16" 1
77 YHY Lube 1
78 GB5781M10*72DS2NL Hex Head Bolt M10*72 4

─ 8 ─
Exploded View

─ 9 ─
BHCS = Button Head Cap Screw
SHCS = Socket Head Cap Screw
FHCS = Flat Head Cap Screw
HHB = Hex Head Bolt
Measurement Guide

─ 10 ─
Assembly of the equipment takes professional installers about 2 hours. If this is
the first time you have assembled this type of equipment, plan to spend more
time. It is strongly recommended to assemble the equipment by professional
installers. You may find it quicker, safer, easier to assemble this equipment with
the help of a friend, as some of components may be large, heavy or awkward to
handle alone. It is important that you assemble your product in a clean, clear,
uncluttered area. This will enable you to move around the product while you are
fitting components and reduce the possibility of injury during assembly.
As with any assembled part, proper alignment and adjustment is critical. While
tightening the fasteners, be sure to leave room for adjustments. Do not fully
tighten the fasteners until instructed to do so. Be careful to assemble the
components in the sequence presented in this guide.
Assembly Instructions

─ 11 ─
Assembly
Step 1
1. Attach the Left Base (#2), Right Base (#3) to the Weight Stack Frame (#1)
using:
two M10*135 HHB (#58) four Φ11*Φ20*2 Flat Washers (#68)
two M10 Nylon Lock Nuts (#70)
2. Attach the Middle Pulley Frame (#10) to the Weight Stack Frame (#1) using:
two M10*25 HHB (#65) two Φ11*Φ20*2 Flat Washers (#68)
Note: Two People Will Be Needed To Safely Complete This Step.
Stable assembly and Wrench Tighten bolts and Nylon Lock nuts.

─ 12 ─
Assembly
Step 2
1. Attach the Front support (#8) to the Weight Stack Frame (#1) using:
two M10*60 HHB (#61) two Φ11*Φ20*2 Flat Washers (#68)
two Φ11*Φ38*2 Flat Washers (#67) two M10 Nylon Lock Nuts (#70)
2. Attach the Front Cross support (#9) to the Left Base (#2) &Right Base (#3)
& Front support (#8) using:
four M10*75 HHB (#59) four Φ11*Φ38*2 Flat Washers (#67)
six Φ11*Φ20*2 Flat Washers (#68) four M10 Nylon Lock Nuts (#70)
two M10*25 HHB (#65)
3. Attach the Footboard (#7) to the Left Base (#2) & Right Base (#3) using:
four M10*70 HHB (#60) four Φ11*Φ38*2 Flat Washers (#67)
four Φ11*Φ20*2 Flat Washers (#68) four M10 Nylon Lock Nuts (#70)
Note: Hand tighten bolts and Nylon Lock Nuts until machine is fully assembled.

─ 13 ─
Assembly
Step 3
1. Attach the Top Cross Frame (#6) to the Weight Stack Frame (#1) using:
two M10*60 HHB (#61)
two Φ11*Φ20*2 Flat Washers (#68)
two Φ11*Φ38*2 Flat Washers (#67)
two M10 Nylon Lock Nuts (#70)
2. Attach the Left Frame (#4) to the Left Base (#2) using:
two M10*75 HHB (#59)
four Φ11*Φ20*2 Flat Washers (#68)
two M10 Nylon Lock Nuts (#70)
3. Attach the Right Frame (#5) to the Right Base (#3) using:
two M10*75 HHB (#59)
four Φ11*Φ20*2 Flat Washers (#68)
two M10 Nylon Lock Nuts (#70)
4. Attach the Left Frame (#4) to the Right Frame (#5) using:
two M10*70 BHCS (#56)
four Φ11*Φ20*2 Flat Washers (#68)
two M10 Nylon Lock Nuts (#70)
two 75*35*3 Small Plate (#25)
5. Attach the Left Frame (#4), the Right Frame (#5) to the Top Cross Frame (#6)
using:
four M10*72 HHB (#78)
four Φ11*Φ38*2 Flat Washers (#67)
Note: Two People Will Be Needed To Safely Complete This Step. Hand tighten
bolts and Nylon Lock nuts until machine is fully assembled.

─ 14 ─
Assembly
Step 3

─ 15 ─
Step 4
1. Attach:
two Guide Rods (#15)
two Φ62*Φ58*Φ5.2*25 Weight Rubber Bumper (#34)
fifteen Weight Plate 10 LBS (#29) one Top Plate (#16)
to the Weight Stack Frame (#1) using:
two Mount Sleeve (#27) four M8*8 Socket Set Screw (#55)
2. Attach the Selector Pin W/Coil & Selector Pin W/Coil Leash (#41, #42) to the
Top Plate (#16).
Note: Two People Will Be Needed To Safely Complete This Step. Hand tighten
bolts and Nylon Lock Nuts until machine is fully assembled.
Assembly

─ 16 ─
Assembly
Step 5
1. Attach the Cable 1 (#23) in position, using:
one Pulley Bracket (#14) one 1/2"-13 Hex Flanged Nut (#72)
one 6" Pulley (#45) one M10*50 HHB (#63)
two Φ11*Φ20*2 Flat Washers (#68) one M10 Nylon Lock Nuts (#70)
2. Attach the Pulley Bracket (#14) to the Top Plate (#16), Attach the Plate for
Pulley (#26) to the Cable 1 (#23) using:
four M10*50 HHB (#63) eight Φ11*Φ20*2 Flat Washers (#68)
four M10 Nylon Lock Nuts (#70) four 3.5" Pulley (#43)
3. Attach two Cable 2 (#24) in position.
4. Attach two Strap Handle (#39), two Three Class Strap Handle (#38) to Cable
1 (#23) & Cable 2 (#24) using:
four Gear Hook (#30)
Attach one Leg Extension/Curl Strap (#40) to Cable 2 (#24) using:
two Gear Hook (#30)
Note: Wrench Tighten bolts and Nylon Lock nuts.

─ 17 ─
Assembly
Step 6
1. Attach the Front Shroud (#17), the Rear Shroud (#18) to the Weight Stack
Frame (#1).
2. Attach the Top Right Shroud (#19), Top Left Shroud (#20) to the Weight Stack
Frame (#1) using:
eight M5*15 Pan Head Phillips Screw (#53) eight M5 U-style Tapped Hole Nut (#71)
3. Attach the Top Front Shroud (#21), Top Shroud (#22) to the Left Frame (#4) &
Right Frame (#5) using:
two ST4.2*16 Self-Tapping Screw (#52)
Note: The Flat Plate of the U-style Tapped Hole must be towards outside of the
Weight Stack Frame (#1). Two People Will Be Needed To Safely Complete This
Step. Wrench Tighten bolts and Nylon Lock nuts.

─ 18 ─
Exercise Instructions

─ 19 ─
Exercise Instructions

─ 20 ─
Maintenance Schedule
Your equipment comes with a commercial maintenance decal. For personal,
in home use, please follow the home maintenance schedule listed above.
ROUTINE COMMERCIAL
MAINTENANCE
HOME
MAINTENANCE
Inspect;
Links, Pull Pins, Snap Locks,
Swivels, Weight Stack Pins
DAILY WEEKLY
Clean;
Upholstery DAILY WEEKLY
Inspect;
Cables or Belts and their tension DAILY WEEKLY
Inspect;
Accessory Bars, and Handles WEEKLY 3 MONTHS
Inspect;
All Decals WEEKLY 3 MONTHS
Inspect;
All Nuts and Bolts, Tighten if
needed
WEEKLY 3 MONTHS
Inspect;
Anti-Skid Surface WEEKLY 3 MONTHS
Clean & Lubricate;
Guide Rods with a Teflon (PTFE)
based lubricant (Superlube)
MONTHLY 3 MONTHS
Lubricate;
Seat Sleeves, Turcite Bushings,
Linear Bearing
MONTHLY 3 MONTHS
Clean and Wax;
All Glossy Finishes 6 MONTHS YEARLY
Repack with Grease;
Linear Bearings 6 MONTHS YEARLY
Replace;
Cables, Belts and Connecting
Parts
YEARLY 3 YEARS
LATEST DATE ENTRY