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Incra CLEANSWEEP User manual

Manufactured by Taylor Design Group, Inc. P.O. Box 810262 Dallas, TX 75381 ©2020 by Taylor Design Group, Inc. All rights reserved.
www.incra.com
Owner’s Manual
INCRA CleanSweep
Downdraft Dust Collection Cabinet
C
LEAN
S
WEEP
Downdraft Dust Collection Cabinet
Downdraft Dust Collection Cabinet
°Before using the INCRA CleanSweep, read and follow all instructions and safety information in this manual.
°Before using the INCRA CleanSweep in conjunction with any other tool, first read and follow all instructions and safety
information in that tool’s owner’s manual.
°When making any cut, always use a push stick, rubber soled push block, or other safety device to keep your hands safely away
from the cutting tool.
°Always wear safety glasses, hearing protection and follow all normal shop safety practices.
°AVOID OVERHEATING YOUR ROUTER BY PROVIDING ADEQUATE VENTILATION. Make sure your dust col-
lection system is turned on, working properly, and connected to the CleanSweep Cabinet with the blast gate fully open whenever
your router is operated inside. If you operate your router inside the CleanSweep Cabinet with your dust collector turned off or
not working properly, you MUST first follow the 3 steps below.
1) Open the CleanSweep door
2) Open the Blast Gate slide
3) Remove the dust collection hose
Important safety instructions for using the INCRA CleanSweep
SAFETY:
INCRA CLEANSWEEP DOWNDRAFT DUST COLLECTION CABINET OWNER’S MANUAL
Manufactured by Taylor Design Group, Inc. P.O. Box 810262 Dallas, TX 75381 WWW.INCRA.COM
Page 2
3. Remove any existing router plate or router
lift and router from your router table then turn
the table upside down for ease of assembly.
Position the downdraft on the underside of the
table centered on the table opening. The Blast
Gate Slide pull tabs should be oriented facing the
infeed side of the table. Using the CleanSweep as
a template, mark the (8) mounting hole positions
with a pencil then follow the instructions below
that match your table type, either Laminate
covered MDF or Solid Phenolic, using
fasteners from Hdwr. Pack E-09.
Note: If your router table includes corner
mounted levelers such as those shown in Fig. 4,
installation will require the CleanSweep Adaptor
(sold separately). The adaptor permits use of
the corner levelers or the 10 included perimeter
levelers.
Laminate covered MDF Tables Drill 1/8”
diameter starter holes to a depth of ONLY
about 1/8”. If two of the starter holes are over
the table’s miter channel, mount the CleanSweep
using the shorter (2) #10 x 5/8” wood screws
with #10 flat washers in those two holes and
the longer (6) #10 x 3/4” wood screws with
washers in the remaining mounting holes, Fig. 3.
If there are no starter holes over the miter channel, use the 3/4” long wood screws in all (8) of the holes.
Solid Phenolic Tables If two of the mounting holes are over the table’s miter channel, drill those mounting holes
with an 11/64” diameter drill bit to a depth of 7/16”. Drill the remaining (6) mounting holes to a depth of 9/16”.
Mount the CleanSweep using the shorter (2) #10-32 x 5/8” self-tapping screws with #10 flat washers over the area
of the miter channel and the longer (6) #10-32 x 3/4” self-tapping screws with washers in the remaining mounting
holes, Fig. 3. If there are no starter holes over the miter channel, all mounting holes can be drilled to a depth of
9/16” and the longer #10-32 x 3/4” self-tapping screws can be used in all (8) of the holes.
ASSEMBLE AND ATTACH CLEANSWEEP TO ROUTER TABLE
Fig. 1 Assemble Two Halves
12 ea. 10-32
Hex Nut
1. Screw the two halves of the CleanSweep together using 12 each of the 10-32 x 5/8” Phillips machine screws
with lock washers and hex nuts from Hdwr. Pack E-08 as shown in Fig. 1.
12 ea. #10
Lock Washer
12 ea.
10-32 x 5/8”
Phillips
Machine Screw
Fig. 2 Install Blast Gate Slide
Push Blast Gate
Slide Into Clean-
Sweep
2 ea. 10-32 Hex Nut
2 ea. #10
Lock Washer
1 ea. Plastic
Stop Gasket
2 ea. 1/64”
(thin)
Washer
2 ea.
10-32 x 5/8”
Phillips
Machine
Screw
2. Insert the Blast Gate Slide through the slotted hole at the end of the CleanSweep assembly and attach the plastic
stop gasket using 2 each of the 10-32 x 5/8” Phillips machine screws with thin washers, lock washers and hex nuts
as shown in Fig. 2.
Fig. 4 CleanSweep Adaptor
CleanSweep Adaptor (sold sep-
arately) required for Non-INCRA
tables with Corner Levelers Corner Levelers
(Kreg and JessEm MDF tables)
Fig. 3 Screw CleanSweep to Underside of Router Table
8 ea. #10x3/4” Wood
Screws (MDF tables)
or
8 ea. #10-32x3/4”
Self-tapping Screws
(Phenolic tables)
8 ea. #10 Washer
Miter Channel
CAUTION: If directly over
Miter Channel, use the
shorter pilot hole depth and
5/8” screws in these
2 holes as described in
Step 3
INCRA CLEANSWEEP DOWNDRAFT DUST COLLECTION CABINET OWNER’S MANUAL
©2020 by Taylor Design Group, Inc. All rights reserved.
Page 3
ASSEMBLE AND ATTACH FRONT DOOR
(Turn the router table right side up for nal assembly)
Fig. 5 Assemble Door
1 ea. 10-32 (small)
Cylindrical Nut
4. Using fasteners from Hdwr. Pack E-10, add the
lower door catch, consisting of (1) 1/4-20 x 1/2”
Phillips machine screw, (2) 3/16” thick nylon washers
and (1) 1/4-20 cylindrical nut, into the hole located
at the tapered end of the door panel as shown in
Fig. 5. Attach a 10-32 cylindrical nut to the upper
left hole using a 10-32 x 5/8” Phillips machine screw
with lock washer. Tighten all the fasteners. Attach
the knob to the centered hole near the top of the
door using a 10-32 x 5/8” Phillips machine screw
and lock washer. The door knob features a vibration
proof nylon locking nut so the fastener will feel tight
all the way in.
Knob
1 ea. 1/4-20 x 1/2”
Phillips Machine Screw
Fig. 6 Install Door
Step 2. Screw Remaining
Small Cylindrical
Nut to Door
1 ea. 10-32 (small)
Cylindrical Nut
1 ea. #10
Lock Washer
Step 1. Put Door in
CleanSweep
1 ea. 10-32 x 5/8”
Phillips Machine
Screw
5. Position the front door in the
opening on the operator side of
the CleanSweep so that the upper
cylindrical nut is just behind the
lip of the door opening. Reach in
from the opening to hold and attach
the remaining 10-32 cylindrical nut
using a 10-32 x 5/8” Phillips machine
screw and lock washer as shown in
Fig. 6. Tighten the fastener.
2 ea. 10-32 x 5/8”
Phillips Machine Screw
2 ea. #10 Lock Washer
1 ea. 1/4-20 (large)
Cylindrical Nut
Door
2 ea. 3/16” Thick Nylon
Washer
OPENING AND CLOSING THE CLEANSWEEP FRONT DOOR
To open the CleanSweep’s sliding door, raise the door
up as you pull the knob outward, then allow the door to
slowly lower to the fully open position.
To close the CleanSweep’s door, simply raise the door up
to the top position as you push the knob gently inward.
When you release the door, the lower door catch will
hang on the CleanSweep Cabinet.
IMPORTANT:
Always power off your dust collector before opening the CleanSweep’s front door.
Page 4
INCRA CLEANSWEEP DOWNDRAFT DUST COLLECTION CABINET OWNER’S MANUAL
Fig. 7 Install Back Plate
4ea. 10-32
Hex Nut
(Captured in
hex feature)
Back Plate
4ea. 10-32 x 5/8”
Phillips Machine
Screw
Router is Sitting on Table Top
Router Cord
4 ea. #10
Lock Washer
ATTACH BACK PLATE
6. Bring your router or router lift assembly to the table
and set it adjacent to the opening in your table top.
Lower the electrical cord through the top of the table
and out the back of the CleanSweep cabinet. Slide the
cord into the cutout in the back plate as shown in
Fig. 7 then attach the back plate to the CleanSweep
using the (4) #10-32 x 5/8” Phillips machine screws
with lock washers and hex nuts as shown. The included
#10-32 x 5/8” hex head fasteners can be substituted for
the uppermost Phillips screws if your router table stand
aprons prevent access. Tighten all fasteners.
If you plan to also use your router table router as a hand held router from time to time, you might want to insert
a short extension cord into the strain relief bushing with the female plug just inside the CleanSweep Cabinet.
is will allow you to unplug and remove your router without also having to remove the back plate.
TIP
Fig. 8 Install Cord Strain Relief Bushing
Crimp strain
relief bushing on
cord and insert
into hole on
bottom of back
plate
Strain Relief Bushing
Fig. 9 Install Dust Hose
4” Dust Hose
(not supplied)
4” Hose Clamp
(supplied)
7. Add the strain relief bushing to the cord about 2’
from the router motor. Use a pair of pliers to squeeze
the 2 halves of the strain relief bushing together on the
cord and hold as you insert the cord and bushing into
the cutout on the back plate, Fig. 8.
8. Use the included 4” hose clamp to attach your 4”
hose to the bottom of the CleanSweep, Fig. 9.
MADE IN THE
USA
Manufactured by:
Taylor Design Group, Inc.
P.O. Box 810262 Dallas, TX 75381
www.incra.com
P: 972-242-9975/F: 972-242-9985
INCRA is a Registered Trademark of Taylor Design Group, Inc.
You can also register your INCRA product
online at www.incra.com
Scan this QR code to register your product online
It’s quick and easy!
ONLINE WARRANTY REGISTRATION

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