Infineon iMOTION EVAL-M3-IM564 User manual

User Manual Please read the Important Notice and Warnings at the end of this document Revision 1.4
www.infineon.com page 1 of 47 2020-07-16
AN2019
-04 EVAL-M3-IM564 User Manual
EVAL-M3-IM564 User Manual
iMOTION™Modular Application Design Kit
About this document
Scope and purpose
This user manual provides an overview of the evaluation board EVAL-M3-IM564 including its main features, key
data, pin assignments and mechanical dimensions.
EVAL-M3-IM564 is an evaluation board as part of the iMOTION™modular application design kit. This power
board includes a PFC integrated 3-phase CIPOS™Mini intelligent power module (IPM) for motor drive
applications. In combination with the control board equipped with the M3 30-pin interface connector such as
EVAL-M3-102T, it features and demonstrates Infineon’s CIPOS™Mini IPM technology and advanced motion
control engine (MCE 2.0) technology for permanent magnet motors drive over the full speed range.
The inverter section has 600 V of voltage and 20 A of current rating, and the PFC section has 600 V of voltage and
20 A of current rating. It is optimized to major home appliances like air conditioners and low power motor dirve
applications with high-frequency switching operation of power factor correction.
This evaluation board EVAL-M3-IM564 was developed to support customers during their first steps designing
applications with CIPOS™Mini PFC integrated IPM IM564-X6D/IM564-X6DS and running any permanent magnet
motor via sensorless sinusoidal control.
Intended audience
This user manual is intended for all technical specialists who know motor control and high-power electronics
converters. The board is intended to be used under laboratory conditions.
Attention: The Evaluation Boards and Reference Boards as well as the information in this document are
solely intended to support designers of applications in evaluating the use of products from
Infineon Technologies for their intended applications.
Environmental conditions have been considered in the design of the Evaluation Boards and
Reference Boards provided by Infineon Technologies. The design of the Evaluation Boards
and Reference Boards has been tested by Infineon Technologies only as described in this
document. The design is not qualified in terms of safety requirements, manufacturing and
operation over the entire operating temperature range or lifetime.
The Evaluation Boards and Reference Boards provided by Infineon Technologies are subject
to functional testing only under typical load conditions. Evaluation Boards and Reference
Boards are not subject to the same procedures as regular products regarding returned
material analysis (RMA), process change notification (PCN) and product discontinuation (PD).
Evaluation Boards and Reference Boards are not commercialized products, and are solely
intended for evaluation and testing purposes. In particular, they shall not be used for
reliability testing or production. The Evaluation Boards and Reference Boards may therefore
not comply with CE or similar standards (including but not limited to the EMC Directive
2004/EC/108 and the EMC Act) and may not fulfill other requirements of the country in which
they are operated by the customer. The customer shall ensure that all Evaluation Boards and

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EVAL-M3-IM564 User Manual
iMOTION™Modular Application Design Kit
About this document
Reference Boards will be handled in a way which is compliant with the relevant requirements
and standards of the country in which they are operated.
The Evaluation Boards and Reference Boards as well as the information provided in this
document are addressed only to qualified and skilled technical staff, for laboratory usage,
and shall be used and managed according to the terms and conditions set forth in this
document and in other related documentation supplied with the respective Evaluation Board
or Reference Board.
It is the responsibility of the customer’s technical departments to evaluate the suitability of
the Evaluation Boards and Reference Boards for the intended application, and to evaluate
the completeness and correctness of the information provided in this document with respect
to such application.
The customer accepts that the Evaluation Boards and Reference Boards are not intended to
be used in life-endangering applications such as medical, nuclear, military, life-critical or
other applications, where failure of the Evaluation Boards and Reference Boards, or any
results from the use thereof, can reasonably be expected to result in personal injury.
The Evaluation Boards and Reference Boards and any information in this document is
provided "as is" and Infineon Technologies disclaims any warranties, express or implied,
including but not limited to warranties of non-infringement of third party rights and implied
warranties of fitness for any purpose, or for merchantability.
Infineon Technologies shall not be responsible for any damages resulting from the use of the
Evaluation Boards and Reference Boards and/or from any information provided in this
document. The customer is obliged to defend, indemnify and hold Infineon Technologies
harmless from and against any claims or damages arising out of or resulting from any use
thereof.
Infineon Technologies reserves the right to modify this document and/or any information
provided herein at any time without further notice.

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Introduction
Safety precautions
Please note the following warnings regarding the hazards associated with development systems.
Table 1 Safety precautions
Warning: The DC link potential of this board is up to 400 VDC. When measuring
voltage waveforms by oscilloscope, high voltage differential probes must be used.
Failure to do so may result in personal injury or death.
Warning: The evaluation or reference board contains DC bus capacitors which take
time to discharge after removal of the main supply. Before working on the drive
system, wait five minutes for capacitors to discharge to safe voltage levels. Failure to
do so may result in personal injury or death. Darkened display LEDs are not an
indication that capacitors have discharged to safe voltage levels.
Warning: The evaluation or reference board is connected to the grid input during
testing. Hence, high-voltage differential probes must be used when measuring voltage
waveforms by oscilloscope. Failure to do so may result in personal injury or death.
Darkened display LEDs are not an indication that capacitors have discharged to safe
voltage levels.
Warning: Remove or disconnect power from the drive before you disconnect or
reconnect wires, or perform maintenance work. Wait five minutes after removing
power to discharge the bus capacitors. Do not attempt to service the drive until the bus
capacitors have discharged to zero. Failure to do so may result in personal injury or
death.
Caution: The heat sink and device surfaces of the evaluation or reference board may
become hot during testing. Hence, necessary precautions are required while handling
the board. Failure to comply may cause injury.
Caution: Only personnel familiar with the drive, power electronics and associated
machinery should plan, install, commission and subsequently service the system.
Failure to comply may result in personal injury and/or equipment damage.
Caution: The evaluation or reference board contains parts and assemblies sensitive to
electrostatic discharge (ESD). Electrostatic control precautions are required when
installing, testing, servicing or repairing the assembly. Component damage may result
if ESD control procedures are not followed. If you are not familiar with electrostatic
control procedures, refer to the applicable ESD protection handbooks and guidelines.
Caution: A drive that is incorrectly applied or installed can lead to component damage
or reduction in product lifetime. Wiring or application errors such as undersizing the
motor, supplying an incorrect or inadequate AC supply, or excessive ambient
temperatures may result in system malfunction.
Caution: The evaluation or reference board is shipped with packing materials that
need to be removed prior to installation. Failure to remove all packing materials that
are unnecessary for system installation may result in overheating or abnormal
operating conditions.

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Introduction
Table of contents
About this document....................................................................................................................... 1
Safety precautions.......................................................................................................................... 3
Table of contents............................................................................................................................ 4
1 Introduction .......................................................................................................................... 5
2 Main features of EVAL-M3-IM564 .............................................................................................. 7
2.1 EVAL-M3- IM564 board specifications.....................................................................................................8
2.2 Pin assignment ...................................................................................................................................... 11
3 Getting started with EVAL-M3-IM564 .......................................................................................13
3.1 Setting up the system............................................................................................................................13
3.2 iMOTION™development tools and software .......................................................................................15
3.2.1 MCEWizard setup overview..............................................................................................................15
3.2.2 MCEDesigner setup overview ..........................................................................................................18
4 Hardware description of EVAL-M3-IM564 .................................................................................20
4.1 Boost PFC section using CIPOS™Mini IPM ........................................................................................... 20
4.1.1 AC voltage sensing and MCEWizard configuration .........................................................................20
4.1.2 Hardware modification for AC voltage sensing to work with IRMCF188........................................21
4.1.3 PFC external current feedback configuration and calculation ......................................................22
4.1.4 PFC overcurrent protection circuit and PFC Gatekill configuration ..............................................23
4.2 Inverter section using CIPOS™Mini IPM ...............................................................................................24
4.2.1 DC bus sensing and MCEWizard configuration ...............................................................................25
4.2.2 Motor external current feedback configuration and calculation...................................................26
4.2.3 Inverter overcurrent protection and motor Gatekill configuration ...............................................27
4.3 Thermistor/NTC characteristics and protection calculation...............................................................28
4.3.1 CIPOS™internal NTC – thermistor characteristics .........................................................................28
4.3.2 Overtemperature hardware protection circuit...............................................................................30
4.3.3 NTC shutdown value calculation and configuration ......................................................................30
4.4 System thermal resistance testing .......................................................................................................31
4.4.1 Heatsink thermal resistance............................................................................................................31
4.4.2 System power output capability ..................................................................................................... 32
4.5 Auxiliary power supply..........................................................................................................................33
4.6 Schematics for EVAL-M3- IM564............................................................................................................34
4.7 PCB layout for EVAL-M3- IM564.............................................................................................................36
5 Bill of material ......................................................................................................................40
6 Reference.............................................................................................................................45
Revision history.............................................................................................................................46

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Introduction
1 Introduction
The EVAL-M3-IM564 evaluation power board is a part of the iMOTION™modular application design kit for motor
drives (iMOTION™MADK). In order to run a motor, the matching control board is required to interface this
power board.
The MADK platform is intended for use with various power stages and different control boards. These boards
can easily be interfaced through the 30-pin iMOTION™MADK M3 such as EVAL-M3-102T, or the 20-pin iMOTION™
MADK M1 interface connector to control board. This board is equipped with a 30-pin M3 connector and is
intended for single-motor control only.
This evaluation board is designed to provide an easy-to-use power stage based on the Infineon's CIPOS™Mini
intelligent power module (IPM). The board is equipped with all assembly groups for sensorless field-oriented
control (FOC). It provides a single-phase AC-connector, rectifier, boost PFC and 3-phase output for connecting
the motor. The power stage also contains emitter shunts for current sensing and a voltage divider for DC-link
voltage measurement.
The EVAL-M3-IM564 evaluation board is available through regular Infineon distribution partners as well as on
Infineon's website. The features of this board are described in the main features chapter of this document,
whereas the remaining paragraphs provide information to enable the customers to copy, modify and qualify
the design for production according to their own specific requirements.
Environmental conditions were considered in the design of the EVAL-M3-IM564, but the board is not qualified in
terms of safety requirements or manufacturing and operation over the entire operating temperature range or
lifetime. The boards provided by Infineon are subject to functional testing only.
The block diagram of the EVAL-M3-IM564 is depicted in Figure 1. This evaluation board includes an EMI filter
and soft power-up circuit, 30-pin iMOTION™MADK-M3 interface connector, auxiliary power supply to provide
15 V and 3.3V, PFC gate drive circuit and the CIPOS™Mini IPM IM564-X6D/IM564-X6DS.
M
HVIC
30 pin iMOTIONTM
MADK-M3 connector
CIPOSTM IPM IM564-X6D Inverter Section
Line
Neutral
15V
PWM
VFO
Itrip
PWM
VTH
GK
DCBsense
15V & 3.3V
CIPOSTM IPM
IM564-X6D
PFC Section
PFC
Overcurrent
protection
Overcurrent and
Overtemperature
protection
PFC
Gatekill
VAC+
VAC-
PFC_Shunt+
PFC_Shunt-
Power
Supply
I_Shunt+
I_Shunt-
Gate
Driver
PFC_PWM
EMI Filter
& Soft
Power Up
Circuit
Figure 1 The block diagram of the EVAL-M3-IM564
The hardware circuit regarding overtemperature and overcurrent protection is also included in this power
board. The sense connection to the common emitter shunt resistor is connected to the 30-pin iMOTION™
MADK-M3 interface connector. This power board is compatible with PFC integrated CIPOS™Mini IPMs that
feature 3-phase common emitters and built-in NTC considering motor power rating and IPM’s current rating.

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Evaluation boards are not subject to the same procedures as regular products regarding returned material
analysis (RMA), process change notification (PCN) and product discontinuation (PD). Evaluation boards are
intended to be used under laboratory conditions by technical specialists only.

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Main features of EVAL-M3-IM564
2 Main features of EVAL-M3-IM564
EVAL-M3-IM564 is an evaluation board for motor drive applications with single-phase, integrated PFC and 3-
phase IPM. Combined in a kit with one of the available MADK control board options, it demonstrates Infineon’s
motion control IC and IPM technology for motor drives with single-phase PFC.
Main features of CIPOS™Mini IPM IM564-X6D/IM564-X6DS include:
• 3 half bridges with TRENCHSTOP™20 A/600 V and antiparallel diodes for inverter section
• 20 A/600 V CoolMOS™power MOSFETs and rapid switching emitter-controlled diodes for PFC section
• Lead-free terminal plating; RoHS compliant
• Very low thermal resistance due to DCB
• Rugged SOI gate driver technology with stability against transient and negative voltage
• Negative potential allowed up to VS =-11 V for single transmission at VBS=15 V
• Integrated bootstrap functionality
• Overcurrent shutdown
• Temperature monitor
• Undervoltage lockout at all channels
• Low side common emitter
• Cross conduction prevention
• All six switches turn off during protection
The evaluation board characteristics include:
• Input voltage 165~265 VAC
• Maximum 2800 W motor power output
• Power factor correction
• On board EMI filter
• Current sensing with single shunt
• Auxiliary power supply with 15 V, 3.3 V
• Overcurrent protection
• Overtemperature hardware protection
• Sensing of DC-link voltage
• Thermistor output
• Fault diagnostic output
• Measurement test points compatible with standard oscilloscope probes
•PCB is 148 mm × 165 mm and has two layers with 35 μm copper each
• RoHS compliant

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Main features of EVAL-M3-IM564
2.1 EVAL-M3- IM564 board specifications
Table 2 depicts the important specifications of the evaluation board EVAL-M3-IM564.
Table 2 EVAL-M3-IM564 board specifications
Parameters
Values
Conditions
/ comments
Input
Voltage
165 - 265 Vrms lower AC input, less motor power output
Current
13.3 Arms input 165 VAC (enable PFC function), Pin=2200
W, fPWM=6 kHz, fPFC=50 kHz, Ta=25 C, Th=80 °C,
Motor speed=2500 RPM
10 Arms input 220 VAC (enable PFC function), Pin=2200
W, fPWM=6 kHz, fPFC=50 kHz, Ta=25 C, Th=80 °C,
Motor speed=2500 RPM
12.7 Arms input 220 VAC (enable PFC function), Pin=2800
W, fPWM=6 kHz, fPFC=50 kHz, Ta=25 C, Th=80 °C,
Motor speed=2500 RPM
Output
Power(3 phases)
2000 W 165 VAC ≤ input ≤265 VAC (enable PFC
function), fPWM=6 kHz, fPFC=50 kHz, Ta=25 C,
Th=80 °C, Motor speed=2500 RPM
2800 W 220 VAC ≤ input ≤265 VAC (enable PFC
function), fPWM=6 kHz, fPFC=50 kHz, Ta=25 C,
Th=80 °C, Motor speed=2500 RPM
Current per leg
6.6 Arms input =220 VAC (enable PFC function),
pout=2000 W, fPWM=6 kHz, fPFC=50 kHz, Ta=25 C,
Th=80 °C, Motor speed=2500 RPM
8.7 Arms input =220 VAC (enable PFC function),
pout=2800 W, fPWM=6 kHz, fPFC=50 kHz, Ta=25 C,
Th=80 °C, Motor speed=2500 RPM
DC Bus Voltage
Recommend
DC bus voltage
380 V Enable PFC and for higher input voltage
Recommend
DC bus voltage
340 V Enable PFC and for lower input voltage
Switching Frequency
PFC switching frequency fPFC
50 kHz (typ.) For EVAL-M3-IM564 evaluation borad
50 kHz (max.) Limited by controller board EVAL-M3-102T
Inverter switching frequency
fPWM
6 kHz (typ.) For EVAL-M3-IM564 evaluation borad
20 kHz (max.) Limited by controller board EVAL-M3-102T
Current feedback
PFC current sensing resistor
10
m
Ω
RS3
Inverter c
urrent sensing resistor
10
m
Ω
RS4
Protections
PFC OCP1 20 Apeak
Set EVAL
-
M3
-
102T’s PFCITRIPREF=2.57 V,
so
that R8=470 ohm, R9=1.65 kohm

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Main features of EVAL-M3-IM564
Parameters
Values
Conditions
/ comments
PFC OCP2
22 Apeak
Configured by
either
PFC current sensing
resistor RS3, or adapting comparator
threshold divider resistor R5/R7 or R4/R8
Inverter OCP1
1
20
A
peak
Con
figured by MCEWizard only, OPA output
Max. range peak value is 31 Apeak (23.8 Arms)
Inverter OCP2
22
A
peak
Configured by
changing shunt
resistor
RS4
,
or
adapting comparator threshold divider
resistor R30/R31 or R19/R29
Inverter OCP3
25
A
peak
Configured by
changing shunt
resistor
RS4
, or
threshold divider resistor R40/R41, ITRIP
positive going threshold is about 525 mV
Temperature trip level
100
°C
For controller board EVAL
-
M3
-
102T
On board power supply
15 V
15 V
±
5 %, max
.
1
A
Used for
CIPOS
™
IPM
gate driver
& cooling fan
3.3 V
3.3 V
±
2
%, max
.
2
0
mA
Su
pplying the 3.3
V to the controller board
and protection circuits
PCB characteristics
Material
FR4, 1.6
mm
thickness, 2
layers.
35 µm copper thickness
Dimension
148 mm × 165 mm
System environment
Ambient temperature
25
°C
N
A
1For iMOTION™IC IMC1xx, there are three types of Gatekill input source (Refer to section 4.2.3, or control board user manual for
details). Please note that if you select comparator for Gatekill input source, the external Gatekill signal will be not used. And the
signal I_Shunt will be compared by the internal comparator with the “Gatekill Comparator Reference” value set in MCEWizard only.

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Main features of EVAL-M3-IM564
Figure 2 points out the functional groups on the top side of the EVAL-M3-IM564 evaluation board.
Figure 2 Functional groups of the EVAL-M3-IM564 evaluation board’s top side
Figure 3 points out the functional groups on the bottom side of the EVAL-M3-IM564 evaluation board.
Figure 3 Functional groups of the EVAL-M3-IM564 evaluation board’s bottom side
2
1
8
7
9
1
.
J1
-
AC
Input
connector
2. Relay, NTC and fuse
3. PFC gate drive and PFC
overcurrent protection
circuits
4. J3 – 30-pin iMOTION™
MADK-M3 interface
connector for controller
board
5. Current sensing shunt
resistor RS3
6. PFC current sensing
resistor RS4
7. EMI filter
8. Auxiliary power supply
9. J2 - Motor phase
connector
10. PFC inductor
3
4
11
1
2
11
.
CIPOS
™
M
ini
IPM
U4
12. Rectifier bridge D1
5
6
10

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Main features of EVAL-M3-IM564
2.2 Pin assignment
General information about the connectors of the EVAL-M3-IM564 evaluation board is reported. Table 3 includes
the details of the AC input connector J1.
Table 3 J1- AC Line connector
S. No. Pin Details
1 Line AC line input
2 Neutral AC neutral input
3 Earth Earth ground
Table 4 provides the details of the motor side connector J2.
Table 4 J2- Motor side connector
S. No. Pin Details
1 W Connected to motor phase W
2 V Connected to motor phase V
3 U Connected to motor phase U
Table 5 provides the pin assignments of the 30-pin iMOTION™MADK-M3 interface connector J3. This connector
is the interface to the controller board.
Table 5 J3 - iMOTION™MADK-M3 30-pin interface connector for controller board
Pin Name Pin name connectors
1 PWMUH 3.3 V compatible logic input for high side gate driver-Phase U
2 GND Ground
3 PWMUL 3.3 V compatible logic input for low side gate driver-Phase U
4 GND 4 GND ground
5 PWMVH 3.3 V compatible logic input for high side gate driver-Phase V
6 +3.3 V On board 3.3 V supply
7 PWMVL 3.3 V compatible logic input for low side gate driver-Phase V
8 +3.3 V On board 3.3 V supply
9 PWMWH 3.3 V compatible logic input for high side gate driver-Phase W
10 I_U Positive current sense output
11 PWMWL 3.3 V compatible logic input for low side gate driver-Phase W
12 I_U- Negative current sense output or ground
13 GK Gatekill signal – active low when overcurrent is detected
14 DCBSense DC bus positive voltage, scaled in 0-3.3 V range by a voltage divider
15 VTH Thermistor output
16 I_V Not used
17 I_V- Not used
18 I_W Not used
19 I_W- Not used

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Main features of EVAL-M3-IM564
Pin Name Pin name connectors
20 VCC 15 V power supply
21 PFCG0 3.3 V compatible logic input for PFC gate driver IC
22 GND Ground
23 PFCG1 Not used
24 +3.3 V On board 3.3 V supply
25 PFCGK PFC Gatekill signal – active low when PFC overcurrent is detected
26 DCBSense DC bus positive voltage, scaled in 0-3.3 V range by a voltage divider
27 VAC+ AC voltage sensing positive cycle
28 VAC- AC voltage sensing negative cycle
29 IPFC+ PFC current sensing positive
30 IPFC- PFC current sensing negative

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Getting started with EVAL-M3-IM564
3 Getting started with EVAL-M3-IM564
In order to run the motor system, a combination of the iMOTION™MADK power board (EVAL-M3-IM564) and the
matching MADK control board is required. The iMOTION™software tools, MCEDesigner and MCEWizard, are also
required in order to initially set up the system, as well as to control and fine-tune the system performance to
match users’ exact needs. This chapter provides more details on setting up the system and getting started with
the iMOTION™MADK development platform.
Note: If you are using an EVAL-M3-102T control board, please make the following changes to better
match EVAL-M3-IM564 for OPA’s gain and PFC OCP level.
1. Delete R6 and R10 of EVAL-M3-102T
2. R13 of EVAL-M3-102T from 2 kohm change to 0 ohm
3. R25 of EVAL-M3-102T from 1 kohm change to 0 ohm
4. R8 of EVAL-M3-102T from 24 kohm change to 470 ohm
R9 of EVAL-M3-102T from 470 ohm change to 1.65 kohm for PFCTRIPREF
3.1 Setting up the system
After downloading and installing the iMOTION™PC tools (MCEWizard and MCEDesigner), the following steps
need to be taken in order to run the motor. Refer to user manual for iMOTION™MADK control board such as
(EVAL-M3-102T), MCEWizard and MCEDesigner documentation for more information.
Figure 4 shows the system connection using EVAL-M3-IM564 and control board (used control board EVAL-M3-
102T for example).
Figure 4 System connection example using EVAL-M3-IM564
PC
-
USB
C
onnector
AC Power
I
nput
Motor
P
hase
O
utput
s
PFC
Inductor

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1. Connect PC-USB connector on the on-board debugger to the PC via USB cable.
2. Connect EVAL-M3-IM564’s MADK M3 30-pin interface connector (J3) to control board (see Figure 4).
3. Get the latest “IMC102T-F064 MCE Software Package” available on www.infineon.com/imotion-software
website. (Infineon iMOTION™control IC IMC102T-F064 is used for control board EVAL-M3-102T).
4. Connect motor phase outputs to the motor.
5. Use MCEWizard to enter the motor and evaluation board hardware parameters, and click button “Export to
Designer file (.txt)” to system drive parameters’ file which will be used by MCEDesigner.
6. Connect AC power to power input connector (J1) and power-on system.
7. Open MCEDesigner and open MCEDesigner default configuration file (.irc) for IMC102T devices
(IMC102T_xx.irc) by clicking “File” menu and select “Open” in the pull down list.
8. Import system drive parameters’ file (generated in step 5) into MCEDesigner by clicking “File” > “Import
Drive Parameters.” Select “Update All” radio button.
9. Program the MCE firmware and system parameters into the internal flash memory of iMOTION™IC by
clicking “Tools > Programmer “in the pull-down menu, and then clicking on the “Program Firmware and
Parameter” radio button. See the chapter “MCEDesigner setup overview” in Section 3.2.2 for more details. If
the latest version of MCE firmware is already programmed into the IMC102T-F064 IC, then programming
firmware can be skipped by selecting “Program Parameters” radio button option. Finally click “Start”
button to program firmware and parameters (or parameters only when programming firmware was
skipped).
10. Start the motor by clicking the green traffic light button in the control bar.

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3.2 iMOTION™development tools and software
The iMOTION™development tool installers for MCEDesigner and MCEWizard are available for download via
Infineon iMOTIONTM website (http://www.infineon.com/imotion-software). All the available tools and software
variants are listed there.
The on-board debugger uses the SEGGER J-Link’s driver for UART communication with IMC102T-F064. The J-
Link driver will be installed during the MCEDesigner installation. In case the driver is not installed properly,
please go to SEGGER J-Link website to download and install the latest J-Link “Software and Documentation
pack for Windows.”
3.2.1 MCEWizard setup overview
After installing the MCEWizard, the shortcut for MCEWizard appears on the Windows desktop. Double-click the
shortcut to open the MCEWizard, and configure the parameters for evaluation boards and motor. Figure 5
shows the “Welcome Page” for MCEWizard, where the MADK control board or power board can be selected via
the pull-down list. Infineon continues to release new MADK controller and power boards. Therefore, it could
happen that some of the newest power boards are not pre-configured in the MCEWizard tool, and cannot be
selected via the pull-down menu. In that case, the user should select another power board (as similar as
possible) and follow the MCEWizard setup steps by entering the parameter values which are specific to the
chosen board. Make sure both “I have modified the circuit board” and “Enable advanced question” checkmarks
are selected (or check “Customized Design for Expert User”). Please refer to the user manual of the
corresponding power board for additional information.
After selecting the MADK control and power board, start the MCEWizard system setup procedure by clicking the
“Next” button in the right bottom corner as shown in Figure 5.
Figure 5 Welcome page of MCEWizard
iMOTION™MADK system enables users to easily test different combinations of control and power boards with
their motors. Users should be familiar with the system level parameters which are related to the motor used.

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There are very limited numbers of parameters which are specific to the control board or power board
hardware. Table 6 provides the MCEWizard setup overview for hardware related parameters. Similar tables will
be available in each control board’s User Manual. Combination of this table and the corresponding table of the
control board provides enough information to set up the MADK-based motor drive system in the shortest time.
Table 6 MCEWizard setup overview table
Page Parameter Value Comment
Welcome Page Control Board selecting MADK control board name Or select similar board
(IMC101/102/IMM/IMD)
Options Page Motor 1 Shunt Configuration Single shunt
Question 2 Motor Rated Amps 9 Arms GK6081-6AC31-FE
Question 3 Motor Poles 6 GK6081-6AC31-FE
Question 4 Motor Stator Resistance 0.3 ohms/phase GK6081-6AC31-FE
Question 5 Motor Lq Inductance 2 mH GK6081-6AC31-FE
Question 6 Motor Ld Inductance 2 mH GK6081-6AC31-FE
Question 7 Motor Back EMF
Constant(Ke)
32 V (In-rms)/krpm GK6081-6AC31-FE
Question 8 Motor Max RPM 3276 RPM GK6081-6AC31-FE
Question 16 Target DC BUS Voltage
Initialization
360 V For EVAL-M3-102T and
EVAL-M3-IM564 only
Question 24 Controller Supply Voltage 3.3 V For EVAL-M3-102T and
EVAL-M3-IM564 only
Question 46 Max DC Bus Voltage 500 V
Question 50 DC Bus Sensing High Resistor 2000 KΩ Power board’s parts
Question 51 DC Bus Sensing Low Resistor Refer to control board user manual
(13.3 kΩ for EVAL-M3-102T default)
Control board’s parts
Question 72 NTC Over-Temperature
Voltage Threshold
Calculated as the Section 4.3.3 Refer to the control
board user manual
Question 78 Inverter Dead Time ~2 us Depends on IPM
Question 80 GateSense Low-Side Devices High is true
Question 81 GateSense High-Side Devices High is true
Question 83 Current Feedback and
Sample Timing
100 mV/A For EVAL-M3-IM564
only
Question 84 Internal ADC Gain 1 Depends on AD range
Question 93 Overcurrent Trip Level for
Internal GateKill Comparator
20 A For EVAL-M3-IM564
only
Question 107 PFC Topology Boost PFC
Question 104 PFC Inductance 0.519 mH For EVAL-M3-IM564
only
Question 110 PFC Current Measurement
Input Scaling
Calculated as the Section 4.1.3
Question 114 AC Voltage Sensing High
Resistor
2000 kΩ Power board’s parts

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Page Parameter Value Comment
Question 115 AC Voltage Sensing Low
Resistor
Refer to control board user manual 15 kΩ by default for
EVAL-M3-102T
Question 117 PFC Gate Driver Polarity Low
Side
High is active
Question 118 PFC Current Sample Delay
Time
0~0.67 us Depends on SNR &
switching noise
After all the MCEWizard questions are answered, the “Verify & Save Page” will be shown as in Figure 6
Figure 6 Verify and save page for MCEWizard
Click the “Calculate” button and “Export to Designer File (.txt)” button to save the parameter file, which will be
used by the MCEDesigner in the next steps.

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3.2.2 MCEDesigner setup overview
After installing MCEDesigner installer, there is a shortcut for MCEDesigner on the Windows desktop. Double-
click the shortcut to open MCEDesigner, and then open “IMC102T_xx.irc” file, and resize the windows for better
display, as shown in Figure 7.
Figure 7 MCEDesigner’s main display for IMC102T
To program system-drive parameters into IMC102T-F064, please click the “Tools” menu and select
“Programmer” in the pull-down list. The pop-up window “Program IMC controller” will show up as in Figure 8.
Click on the “Program Parameters” radio button (this is the default option), and then select the Drive System
Parameter file created using MCEWizard by clicking on “Browse.” Finally, click on the “Start” button to program
the parameter file into the IMC102T-F064 IC.
Figure 8 “Program IMC controller” pop-up window

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After the drive system parameter file has been programmed into the IMC102 controller, and the motor drive
system is powered, the MCEDesigner can be used to start/stop the motor, display motor current traces, change
the motor speeds, modify drive parameters and carry out many other functions. Please refer to the
MCEDesigner documentation for more details.
Note: On-board debugger portion of EVAL-M3-102T is galvanically isolated from the controller portion
and the attached power board. In order to program the parameters or firmware to the IMC102T-
F064 controller, the 3.3 V DC voltage needs to be supplied to the controller portion of the EVAL-M3-
102T. This voltage can either be supplied by the power board (MADK power boards are designed to
supply the 3.3 V to the control board through M3 connector) or by feeding the 3.3 V DC voltage to
the control board through some of the available 3.3 V access/test points if the power board is not
attached to the EVAL-M3-102T control board.
To program new firmware and drive system parameters into IMC102T-F064, please click “Tools” menu and
select “Programmer” in the pull-down list. The pop-up window “Program IMC controller” will show up as in
Figure 9. Click on the “Program Firmware and Parameter” radio button, and select the Drive System Parameter
file created using MCEWizard by clicking on the “Browse” button on the row of “Program Parameter File,” and
then select the firmware file by clicking on the “Browse” button on the row of “Program Firmware File.” Finally,
click on the “Start” button to program the parameter file into the IMC102T-F064 IC.
Figure 9 Program firmware and parameter in “Program IMC Controller” pop-up window
All the latest firmware files for different types of iMOTIONTM control ICs are available for download via the
Infineon iMOTIONTM website (http://www.infineon.com/imotion-software).

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4 Hardware description of EVAL-M3-IM564
To meet individual customer requirements and make the EVAL-M3-IM564 evaluation board a basis for
development or modification, all necessary technical data like schematics, layout and components are
included in this chapter.
4.1 Boost PFC section using CIPOS™Mini IPM
Figure 10 depicts the schematic from the AC input connector J1 to the rectified DC bus voltage DCBUS. This
circuitry includes a passive EMI filter consisting of elements X2, Y2 capacitors and common mode inductor, a 25
A/1200 V rectifier bridge D1, a fuse F1 for circuit protection, a PTC resistor PTC1, and a relay RY1 for soft
powering up and reducing conduction losses in steady state. The PFC section is implemented using the CIPOSTM
Mini IPM as sketched in Figure 10. The IRS44273L is used to drive MOSFETs for the PFC section.
Figure 10 Schematic for EMI filter and PFC section of the EVAL-M3-IM564 evaluation board
The PFC section of CIPOS™IPM IM564-X6D/IM564-X6DS contains a CoolMOS™power MOSFET and a rapid-
switching, emitter-controlled diode. Two electrolytic capacitors CE1 and CE2 are used for buffering the rectified
DC bus voltage DCBUS.
4.1.1 AC voltage sensing and MCEWizard configuration
AC voltage sensing is by default in front of the D1 rectifier bridge, as shown in Figure 10. To drive the boost PFC
circuitry for EVAL-M3-IM564, the default matching MADK control board is EVAL-M3-102T. Figure 11 shows the
VAC sensing schematic of the EVAL-M3-102T evaluation board.
Figure 11 The AC voltage sensing schematic of EVAL-M3-102T
C20 4.7nF 10V
R11
15Kohm 1/10W 1%
VAC+
R16
15Kohm 1/10W 1%
C22 4.7nF 10V
VAC-
VAC1
VAC2
20
19
AC Voltage Sensing input1
AC Voltage Sensing input2