Inmotion controls 140 Series User manual

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FCC ID: SAGA1-L8 IC: 2802A-SAGAL8
CE0470
WARRANTY
INMOTION Controls, Inc. guarantees that this product meets its published
specification at the time of shipment from the factory. Under proper installation, it
should work as expected. However, INMOTION Controls, Inc. does not guarantee
that operation of the 140-160-180 Series Radio Control System is error-free or
without interruption.
This equipment is warranted against defects in materials and workmanship for a
period of one year from the date of shipment. During the warranty period,
INMOTION Controls, Inc. is responsible for necessary repairs, as long as the
product can be proved to be defective.
For warranty service or repair, this product must be returned to our factory.
Customer is responsible for shipping charges to INMOTION Controls, Inc., while
INMOTION Controls, Inc. will pay return shipping charges.
This warranty does NOT include consumable parts, such as joystick, batteries,
fuses, buttons, and relays or damage from normal wear and tear. Furthermore, this
warranty does NOT cover defects caused by misuse, neglect, accident, failure to
follow instructions, improper installation, improper or insufficient maintenance,
unauthorized modification, unsuitable operating environment, improper operation,
ignorance of environmental specifications, improper software/interfacing, fire, or
acts of God.
• No other warranty is expressed or implied, except for the above
mentioned
• The remedies provided herein are the buyers’ sole and exclusive
remedies.
• INMOTION Controls, Inc. shall not be liable for any direct/indirect,
special, incidental or consequential damages.

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OPERATING PRECAUTIONS
ATTENTION
Due to the complex nature of the equipment, it is necessary
to read the entire manual before installation.
Never dismantle equipment by any unauthorized personnel,
or equipment may be damaged.
This Manual is for reference only; please call your distributor
if further assistance is required.
This equipment has been strictly tested for quality before
delivery from our factory. However, it must not be used
in extremely dangerous situations, or where damage may
result.
After operating, please shut off main power in Crane and the
power to Receiver.
Transmitter should be placed safely when not in use to avoid
accidental pressing of buttons.
The Crane should be equipped with main power Relay, Limit
Switch and other required safety devices.
The GND (ground) of Receiver must be connected with metal
part of Crane, or electrical shock will occur.
Do not use this device during electrical storm, or high
electrical interference conditions.
Ensure Transmitter batteries are in good condition and power
for Receiver is normal.
Installation and maintenance should be done only while the
Crane’s main power and Receiver’s power are OFF, to
prevent electrical shock.
Contents of the Manual may be amended by the
manufacturer without notice.

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PRECAUTIONS
After Operating Series 140-160-180, please press the Stop pushbutton
to shut off main power in the Crane & Receiver.
Stop operating when slow-response occurs due to insufficient
Transmitter power, beyond the remote control range, or severe
interference.
Remove the batteries when the equipment won’t be used for a long
period.
Operators must be in good health and have good judgment in regards
to safety.
Remote Control operator must have adequate training and related
license to avoid danger.
Series 140-160-180 Transmitter is durable and weather-resistant, but care
should be taken not to subject it to severe impact or pressure.
Series 140-160-180 is suitable for use in diverse industrial environments, and
adequate operating and maintenance will extend system’s life.
Check EMS mushroom and the other security functions of Series
140-160-180 system before daily operation.
Press EMS mushroom when malfunctions or abnormal conditions
occur.
Operator must be familiar with the following Emergency Procedures
before operating.

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EMERGENCY PROCEDURES
In case of emergency, please follow the steps below and ask the distributor
for service immediately.
Press the Stop pushbutton.
Remove the batteries.
Shut off the main power of the Crane and discontinue the
operation.
Contact the distributor to find out possible causes.

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STANDARD ACCESSORIES
A standard INMOTION Series 140-160-180 System consists of:
(1) Transmitter, 2 units (2) Receiver, 1 unit
Note:
INMOTION Series 180 shown.

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OPERATION
TRANSMITTER CONFIGURATION
Note:
Inmotion Series 180 Shown.

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RECEIVER CONFIGURATION
Note:
Inmotion Series 180 Shown. Models vary depending on options.

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GENERAL OPERATION
Turn on the main power switch of the equipment (Crane).
Install 2 AA batteries in the battery box in the Transmitter.
Make sure the polarity is correct.
Attach Transmitter battery door with screws.
Press the “Start/R0” Button.
Note: LED indicator will flash with red color if proper
procedures are not followed.
Operate Transmitter by pressing each pushbutton.
After operation, perform the following procedures in sequence:
(1) Press the Stop pushbutton.
(2) Keep the transmitter in a safe place.
(3) Switch main power off to the equipment (Crane).
(4) Remove batteries if not used for a long period of time.
Note: Transmitter has power indicating functions with LED
display.
← “Green Color” – The LED will flash green when battery
power is sufficient.
→ “Red Color” – The LED will flash red when the power is
low.
The operating distance will become shorter and
intermittent when the batteries are low.
Replace with new batteries when battery power
is low.
! DO NOT USE RECHARGEABLE BATTERIES !

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RECEIVER VOLTAGE OPTIONS
There are two types of power voltages (DC and AC) available
for the 140-160-180 Series.
1) DC Type:
Input Voltage: 12~24 VDC
Relay Contact: 10A-36 VDC
2) AC Type:
Three different AC transformers: 24/48V, 48/110V, 110/220V.
Set the jumper to either Hi or Lo depending on which voltage
is required. See the chart and diagram below.
LO
HI
AC24/48 Transformer
24
48
AC48/110 Transformer
48
110
AC110/220 Transformer
110
220
Note: Standard Systems are 48/110 VAC. If any others are
required, please specify when ordering.

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DC TYPE RELAY P.C. BOARD LAYOUT
For INMOTION 140-160-180
Note: The Polarity of DC Input is not requried
when plugging in the power.

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AC TYPE RELAY P.C. BOARD LAYOUT
INMOTION 180 Shown
Note: The Ground of the receiver must be connected with metal
Part of equipment, or electrical shock may occur.

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INDEPENDENT COMMONS
INMOTION Series 140-160-180 offer optional independent COM lines as:
INMOTION-180
4 Independent COM Lines
Up/Dn, E/W, S/N, R0
INMOTION-160
3 Independent COM Lines
Up/Down, E/W, R0
INMOTION-140
2 Independent COM Lines
Up/Down, R0
Please refer to the figure of the relay board above. If any independent
COM line is required then cut the wire labeled with a white “X”. The
longer part of the wire will become the new COM line. Then you may
connect this new COM wire with an existing spare output wire. If no
spares are available the customer must supply extra wire.

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BATTERIES
Two AA size alkaline batteries are required for the Transmitter.
The LED will flash green when the battery power is sufficient.
The LED will flash red when the battery power is low.
The operating distance will become shorter and intermittent
when the battery is low.
Replace with new battery when battery power is low.
! DO NOT USE RECHARGEABLE BATTERIES !

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CHANGING R0/START N.O.
(normally open) to N.C. (normally closed)
Instructions:

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WIRING DIAGRAMS
Notes:
(1) The R0/Start can be N.O. or N.C. See page 16.
(2) The fuse for the power AC 48/110/220 is 0.25A.
The fuse for the power DC 12/24V is 1.5A.
(3) The fuse for the AC type at the COM(MAIN) is 10A.
The fuse for the DC type at the COM(MAIN) is 20A.
(4) The COM lines have been arranged prior to shipment,
If an independent COM line is required, please refer to
Page 14.

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NOTES

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TROUBLESHOOTING
Item
Problem
Cause
Action Required
1
Red LED flashing
quickly (every 0.2 sec.)
when any motion
pushbutton is
pressed.
a) One of the
pushbutton
is jammed.
b) The system is
not properly
powered
according to the
instructions.
a) Replace the
Pushbutton.
b) Power on again
according to the
instructions.
2
TX LED flashes red and
yellow reciprocally and
slowly (every 0.5 sec.)
The memory of
the TX is
defective.
Send back to the
manufacturer.
3
TX LED flashes red
every 2 sec., when any
motion pushbutton is
pressed.
The transmitter
batteries are at
low power.
Replace the 2 AA
size Alkaline
Batteries at once.
4
RX Error LED flashes
red slowly (every
0.5sec.)
The memory of
the RX is
defective.
Send back to the
Manufacturer.
5
The operating distance
is shorter or an
intermittent operation
is happening.
It was interfered
by other
Radio Remote
Controller
/or unknown
signal with
the same
frequency.
Replace the crystal
of both TX and RX
to change the
frequency.
Remark: The memory of the TX and RX has Anti-copy function design, any
inadequate action on decoding the firmware of the memory will cause the
trouble as the above items 2 and 4.
If any problem cannot be solved or if you have any comments or suggestions
please call 888-501-2220.

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MOUNTING THE RECEIVER
Please note that the drawing below is not to scale.

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