Innogy eClick User manual

eClick installation instructions
for eBox smart,
professional and touch

eClick installation instructions


Contents
 Safety information
Qualifications for electrical work 5
Electric vehicle charger characteristics (IEC 61851-1 Ed 3) 6
General and electrical specifications 7
 Product overview
Included in delivery 8
eClick – the product details 9
Specifications 9
 Installation
Before installing 10
European grids 12
Choosing the site 14
Line selection 14
Routing the connecting cable 14
Tools needed 15
Information on mounting 16
Integrating the eSmartMeter (optional) 16
Wiring the eSmartMeter 17
Mounting the eClick on a wall 18
Mounting on the ePoleDuo 20
Preparing the electrical connection 20
Ethernet link (optional) 21
Welding detection 22
Electrical connection 22
Connecting options 22
Scenario A: single power supply line to the eClick without eSmartMeter 23
Scenario B: single power supply line to the eClick with eSmartMeter 24
Scenario C: double power supply line to the eClick without eSmartMeter 25
Scenario D: double power supply line to the eClick with eSmartMeter 26
Reading the meter 27
Almost done: electrical tests and sealing 27
 Clicking the eBox into the eClick
 Commissioning the eBox
Configuring the power connection 33
Maintenance/repair 33
Dismounting 34
Disposal 34
Legal notice 35
Contents

eClick installation instructions
Safety information
These installation instructions are
intended for specialised electricians.
The eClick may be installed by qualified,
specialised electricians only. Greater
priority must be given to the accident
prevention regulations, the safety rules
applying nationwide to the specific
operations, and the medical regulations
at the workplace.
The product can be afterwards
commissioned free of faults only after
this document has been observed.
These operating instructions consti-
tute an integral part of the product
and must be available to the fitters,
also after the installation. So keep
this document in a safe place, also
after the installation.
Note in addition that safety is
ensured only when the affected
devices are stored, installed, used,
serviced, and, if necessary, dismounted
and disposed of properly as described
in this document.
• Before installing and using this
product, please read the provided
documentation to familiarise yourself
with the safety regulations and other
information.
• This product has been developed
and tested in compliance with
international standards.
• This product may be used exclusively
for its intended purpose.
• This product may be installed by
qualified personnel only.
• This product is maintenance-free
and cannot be repaired on site.
• Incorrect installations may entail
risks for the user.
• This product is used in combination
with a power source.
• Make sure that the product is
used under the correct operating
conditions only.
• Make sure that the power supply
to this product has been connected
properly to a fuse box with RCD and
circuit breaker.
• The RCD and circuit breaker selected
must be suitable for the electrical
connection and installed in an
upstream fuse box as described in
this document.
• Make sure that the fitted RCD is
serviced at the intervals specified
by the manufacturer.
Before installing, check the specifica-
tions under the grid connection
regulations, the technical connection
requirements, and those issued by
the utility and follow specifically the
compulsory registration, approval,
and listing procedures.
Product subject to modification
without prior notice. This document
might not contain the latest changes
to the product’s specifications or
processes described herein.
Danger to life and limb
Warning of electrical voltage!
DANGER
Significant risk of injury/material damage
Caution: Significant risk of injury or material damage!
CAUTION
Information on optimising the application
Observing this information can improve the product’s application.
NOTE


Safety information
Qualifications for electrical work
The specialised personnel performing or supervising the electrical installation
and maintenance of the device must have read and must follow these installation
instructions. Also, this personnel must have been assigned by the system owner.
Germany
Applicable are the requirements under DGUV Regulation 3 or DIN VDE 0105-100:
• Technical training (electrical installations)
• Knowledge and experience in the assigned field of work
• Knowledge of the pertinent standards
• Ability to assess the assigned work
• Ability to recognise dangers
Austria
Applicable are the requirements under ÖVE/ÖNORM EN 50110-1:
A specialised electrician is a person who has undergone suitable technical
training and has the knowledge and experience to recognise and prevent the
potential dangers of electricity.
Switzerland
Applicable are the requirements under NIV, SR 734.27:
Section 2: Approval for installation work, Subsection 1: Compulsory approval,
Art. 6
Persons assigned to install, modify, or repair electrical installations, hardwire
electrical products to electrical installations, or disconnect, modify, or repair
such connections must first be approved by the Inspectorate.
Subsection 2: General installation approval, Art. 7 – Approval for natural persons
Natural persons performing installation work on their own responsibility are
granted general installation approval when:
a) they have had special training;
b) their training corresponds to the state of the art and their continued
training is assured; and
c) they can furnish verification that they obey the regulations under this
ordinance.
Danger
Handling live components
incorrectly may cause grievous
injuries and death. So heed at all
times the five safety rules under
DIN VDE 0105:
• Disconnect from all power
sources
• Lock against reactivation
• Verify zero voltage (all poles)
• Earth and short circuit
• Cover or partition-off adjoining
live parts
Caution
Small parts are dangerous
for children. Do not install in
the presence of children.
Caution
Ensure that all components are
dry throughout the installation.

eClick installation instructions
Electric vehicle charger characteristics
(IEC 61851-1 Ed 3)
1. The product must be connected to an AC mains.
2. The product is connected permanently to the mains.
3. The product is compatible with the eBox smart / professional / touch charger
in the variants with Type-2 socket, Type-2 plug, and connected cable.
4. The product is compatible with electric vehicles charged with AC in Mode 3.
5. The product can be installed and used in protected indoor areas and
unprotected outdoor areas exposed to rain and direct sunlight.
6. The product can be used in closed and public areas.
7. The product can be installed on walls and in compatible Pole products.
8. The product eClick in conjunction with the eBox or cowl is rated IP I.
The open eClick is rated IP I.
Note
This is a CE-certified product.
All relevant product standards
and applicable regulations are
confirmed in the EC conformity
declaration of the product.


Safety information
General and electrical
specifications eClick ePoleDuo / eClicks in ePoleDuo
Charging power 3.7 / 4.6 / 7.4 / 11 / 13.8 / 22 kW (16 A, 20 A, 32 A; single- or three-phase)
Mains input power
eClick:
Three-phase current 400V AC, 32A (22kW) / 20A (13.8kW) / 16A (11kW) or
single-phase alternating current 230V AC, 32A (7.4kW) / 20A (4.6kW) / 16A (3.7kW)
Output power to eBox
eClick:
Three-phase current 400V AC, 32A (22kW) / 20A (13.8kW) / 16A (11kW) or
single-phase alternating current 230V AC, 32A (7.4kW) / 20A (4.6kW) / 16A (3.7kW)
Operating temperature -30°C to +50°C (full load output at -30°C to +50°C)
Storage temperature -30°C to +80°C
Weight 1,1kg
IP I I (eClicks)
eSmartMeter
(MID compatible) MID-conform (Europe), CE Certified
Max line cross-section
Max supply line
(top or bottom):
10mm
Max supply line
(bottom only):
10mm
Certifications CE certificate (tested and confirmed by a certified body)
External accessories eClick ePoleDuo / eClicks in ePoleDuo
User protection installed
in sub-distribution per
charging port according to
the respective supply line
Type A RCD:
32A connection: ABB F204A-40/0.03, Type A, 4-pole
(short time delay, operating voltage: 230/400 V AC)
16A connection: ABB F204A-25/0.03, Type A, 4-pole
(operating voltage: 230/400V AC)
Short circuit / overload
protection installed
in sub-distribution per
charging port according to
the respective supply line
Circuit breaker:
32A connection: ABB S203-NA K40A
(rated switching capacity: 6,000A)
16A connection: ABB S203-NA K20A
(rated switching capacity: 6,000A)
Circuit breakers of other manufacturers with identical characteristics
to those described here can also be used.

eClick installation instructions
Product overview
The eClick is the docking station for the eBox variants. Together, the eClick and eBox
form the charger for electric mobility solutions. Thanks to its modular design, the eClick
can also be installed without the eBox, which is then fitted at a later time. The eClick can
be mounted on a suitable wall or in the ePoleDuo.
Wall ePoleDuo
eClick
eClick
eClick
eBox
eBox
eBox
Included in delivery
1 eClick
1 set multilingual installation instructions
1 driling template
Accessories kit
3 sealing plugs
3 universal dowels
3 round head screws 6 x 59mm
1 M20 x 1.5 cable gland
1 M20 x 1.5 lock nut
1 sealing ring
1 seal
2 headless screws
2 cable clips
Caution
The contents of the delivery must be
checked for completeness and intactness.


Specifications
Measurements H x W x D Approx. 399 mm x 155mm x 62mm
Installation type Wall; ePoleDuo
Weight Approx. 1kg (without eSmartMeter)
IP IP 55 (with eBox or protective cover)
Operating temperature -30°C to +50°C
Voltage supply 400V AC, three-phase, + PE + N from sub-distribution
230V AC, single-phase, + PE + N from sub-distribution
Power supply 16A or 20 A or 32 A (configurable during commissioning)
Connected load 3,7kW to 22kW; maximum load
Product overview
4
8
1
eClick – the product details
2
3
3
6
7
7
7
5
1 eClick
2Contact guard
3Cable routing plates
4Locking bracket
5Mains board
6eSmartMeter (optional)
7Sealing plug
8Interface board

 eClick installation instructions
Before installing
Check and ensure that the electrical installation intended
for connection can supply the required electrical power.
Each eClick must be fused with its own RCD and its own
circuit breaker in the pre-installation. No additional electrical
devices may be integrated in any of these circuits.
Before installing, first consult the owner or operator of
the system for the required output power, and fit adequate
guards.
Please note the following summary of the
most important installation steps:
1. Checks: Make sure that the RCD
and circuit breaker have been installed
in the sub-distribution.
2. Supply line: The cable routing
plates may have to be switched over,
depending on whether the supply line
is routed from the top or bottom.
3. Ethernet cable: Before connecting
an Ethernet cable (optional), first drill
a hole for an M20 thread according
to the enclosed cable gland through
the corresponding routing plate.
4. eSmartMeter: Check whether an
eSmartMeter is to be installed in the
eClick.
4a. If necessary, mount the eSmart-
Meter in the eClick, and connect it to
the mains board.
4b. If an eSmartMeter is not necessary,
route the supply line directly to the
mains board.
5. If single-phase connection is
required, the mainboard or eSmart-
Meters must not be connected to L2
or L3! The supply line L1 must always
be connected to L1 of the mainboard
or eSmartMeter.
6. Make sure that the contact guard
is snapped into place.
Use the provided seal to secure the
contact guard on the eClick in such
a manner that unauthorised removal
of the contact guard is not possible
without breaking the seal.
Installation
This section is divided into the main categories “Preparations
prior to installation”, “Mounting”, and “Electrical connection”,
which in turn are divided into subsections of greater detail.
Danger
Before installing, familiarise
yourself with the safety
instructions.


Installation
RCD
Charging power 3,7kW; 11 kW 7,4kW; 22 kW
Charging current 16A 32 A
Example F204A, 4-pole, 25/0.03 A ABB F204A, 4-pole, 40/0.03 A ABB
Standards DIN EN 61008-1 / DIN EN 61008-2-1 DIN EN 61008-1 / DIN EN 61008-2-1
Ty p e A A
Operating voltage 230/400V AC 230/400V AC
Poles 4-pole 4-pole
Rated residual current 30mA 30 mA
Rated current 25 A 40A
Tripping time 300ms 300 ms
Operating characteristic instantaneous short-time delayed (AP-R)
Overvoltage category III III
Fouling factor 2 2
Ambient temperature Tmax +55°C,
Tmin -25°C
Tmax +55°C,
Tmin -25°C
Material number 10284822 10118695
Circuit breaker
Charging power 3,7kW; 11 kW 7,4kW; 22 kW
Charging current 16A 32 A
Example S203-NA K, 20A ABB S203-NA K, 40A ABB
Standards DIN EN 60947-1, -2 / DIN EN 60898-1 DIN EN 60947-1, -2 / DIN EN 60898-1
Tripping characteristics K K
Poles 4-pole 4-pole
Rated switching capacity 6,000A 6,000 A
Rated current 20A 40A
Insulation voltage 4kV 4 kV
Overvoltage category III III
Fouling factor 2 2
Ambient temperature Tmax +55°C,
Tmin -25°C
Tmax +55°C,
Tmin -25°C
Material number 10133671 10118694
• Installation of overvoltage protection equipment,
if demanded under national standards
• Routing of the connecting line to the installation site
• Connection of the supply line between the eClick / eBox
and the sub-distribution
Caution
For space reasons, the supply
line chosen must have whenever
possible a conductor area no
greater than 6mm.
From a thermal point of view, a
10 mm supply cable must be
selected. In addition, the cable
cross-section of the feed line is
selected according to its length.

 eClick installation instructions
European grids
Single-phase connection: L1, N, PE,
three-phase connection: L1, L2, L3, N, PE.
Single-phase connection: L1, N, PE,
three-phase connection: L1, L2, L3, N, PE.
A TN-C mains is not supported.
The eClick cannot be connected directly to
a TN-C mains.
If the pre-installation presents a transfer
point from a TN-C to a TN-C-S mains, the
eClick may be connected as described to
the latter. In other words, the TN-C mains
must be converted to a TN-C-S mains.
eClick
LS
RCD
TN-S
L1
L2
L3
N
PE
TN-C
L1
L2
L3
PEN
TN-C-S
L1
L2
L3
N
PE
PEN
Signal earth System earth
eClick
LS
RCD


Installation
The national standards apply.
A suitable earth electrode must be used.
The suitability of this earth electrode
must be measured to verify its compliance
with the national standards.
Assuming there is an earth electrode of
verified suitability:
single-phase connection: L1, N, PE,
three-phase connection: L1, L2, L3, N, PE.
An IT mains is not supported.
The eClick must not be connected directly
to an IT mains.
IT
L1
L2
L3
N
TT
L1
L2
L3
N
PE
eClick
LS
RCD
Danger
Use only power transmission
cables complying with DIN VDE
18015 and designed for voltages
Umax < 3%
Note
A separate document describes
how the ePoleDuo is installed.
Caution
When multiple charging points
are to be installed, every tenth
must be provided with additional
earthing.
Caution
Installations in a TN-C, TT,
or IT mains must fulfil special
requirements.


Choosing the site
Consult the customer concerning the choice of a suitable
site. The optimal site for the charging station depends on
the owner’s needs and the parking and wiring environment.
The eClick can be mounted on a wall or on the ePoleDuo,
depending on the customer’s needs. Ensure that the
mounting surface is adequate for the installation and we
recommend a minimum compressive strength rating of
SFK 12 when mounting to bricks.
A generous distance (recommended is 0.5m, depending
on the ambient temperature) between the eClick
and surrounding objects safeguards an adequate heat
dissipation and unimpeded use afterwards.
eClick installation instructions
Line selection
When selecting the cable, the valid, international, country-
specific and regional regulations and standards must be
observed. When selecting the cable, the connection to a
three-phase or single-phase AC circuit must be made in
accordance with the regulations and standards.
The cable cross-section must be selected so that the
self-heating is limited to 15K.
Routing the connecting cable
Route the cable of adequate conductor area to the site
chosen. In doing so, however, bear in mind that only cables
not exceeding 10mm in cross-section may be introduced
into the eClick (maximum bending radii). The routed cables
may therefore have to be rewired before they are inserted
into the eClick.
Once the required cables have been routed,
the pre-installation is complete.
FI LS
Danger
Do not install in and around
ex-zones!
Caution
When the eClick is mounted in
the ePoleDuo, each and every
eClick must be provided with its
own RCD and circuit breaker. As
a consequence, the ePoleDuo
requires two separate supply lines.
You may then have to repeat the
procedure under the subsections
“Before installing” ff. to install
the second supply line.

Drilling template
Side cutter
Long nosed pliers
Cable knife
MultiStrip
Stepped drill bit for M20 threat
(optional for installing an Ethernet
cable and/or for wiring a Welding
Indicator relay)
Hammer drill
Spirit level
Screwdriver (Phillips, slotted head 4mm)
Pencil
Allen key (3mm)
Drill bit (8mm)
Tools needed
To mount the eClick on a wall or on the ePoleDuo, you
will need a spirit level, the drilling template provided in
the packaging, a pencil or other marker, an 8mm drill bit,
a screwdriver, an electric drill with step bit, and a cordless
screwdriver with torque display. You will also need a side
cutter, a pair of round nose pliers, and, for cable assembly,
a cable knife and a MultiStrip.

Installation

 eClick installation instructions
Integrating the eSmartMeter
(optional)
Remove the contact guard from the eClick (cf. previous
page). This will be placed back on the eClick at the end
of the installation. When delivered, the contact guard is
snapped to four points on the eClick.
01
Push the eSmartMeter into the
marked position, and click it in.
02
Insert the loose ends of the
pre-assembled cables into
the top section of the eClick
(mains board). Click!
Information on mounting
The eClick is secured through three screw holes to the
wall or the ePoleDuo. To start, place the rear side of the
eClick on a flat surface, and remove the contact guard.
The contact guard is clipped without screws to the eClick.
It is replaced after the connection to the power mains.
Use a screwdriver to remove the contact guard. To do
this, insert the screwdriver into the slots on the side of
the contact guard and carefully lift it.


Wiring the eSmartMeter
As the last step before mounting, you must now wire the
eSmartMeter.
Installation
01
Consult the figure to wire the
eSmartMeter to the mains board,
and tighten the screws under a
torque of 1,2 -1,5Nm.
02
Use the provided data cable to
connect the eSmartMeter to the
interface board.
1
2
Caution
The pre-wired cables from the
eSmartMeter must be placed on
the mains board.


01
The eClick packaging contains a drilling
template that simplifies the mounting
work. Use this if necessary.
Use the template and a spirit level
to mark the three holes on the wall,
or drill directly through the positioned
template.
For full accessibility to the eBox,
the upper hole should be 1,150 mm
above the floor.
02
Drill the holes with an 8mm bit,
and insert the provided wall plugs.
If the provided screws are unsuit-
able for the wall type at the chosen
location, use another type of
suitable fastener.
Mounting the eClick on a wall
After choosing a suitable site and making all of the
preparations, you can now mount the eClick.
Standard height:
1,500mm
For full accessibility
of charging only:
1,150mm
eClick installation instructions
Danger
The eClick must be mounted on a
flat surface so that the eClick does
not deform.


03
Screw the eClick to the wall using
the screws provided
04
Insert the provided sealing plugs.
Installation
Caution
It is imperative that you insert
the provided sealing plugs,
otherwise water or other
substances may penetrate and
damage the product.

 eClick installation instructions
Mounting in the ePoleDuo
Screw the eClick into the ePoleDuo at the points intended
for it. Use the screws (3xM6x16) and washers (3 x6.4)
provided with the ePoleDuo. After securing, insert the
sealing plugs. Repeat these steps on the opposite side.
Preparing the electrical
connection
Make sure that the hole in the cable routing plate is
facing the side where you want to insert the supply cable.
If not, draw out and change over the plates.
ePoleDuo
2x
Caution
It is imperative that you replace
the sealing plugs, otherwise water
or other substances may penetrate
and damage the product.
Caution
When inserting the cable
routing plates, make sure
that they are flush.