InnoTune InnoCharge Instruction manual

InnoTune elektrotechnik
Tel.:
([phone]
Sparkasse Rainbach
Severin Elmecker
E-Mail:
[email protected]
IBAN AT522032016100001244
Summerau Anger 3
BIC ASPKAT2LXXX
A-4261 Rainbach i.M.
Web:
www.innotune.at
UID ATU68743899
Quick user Guide
Rev01/21

InnoTune elektrotechnik
Tel.:
([phone]
Sparkasse Rainbach
Severin Elmecker
E-Mail:
[email protected]
IBAN AT522032016100001244
Summerau Anger 3
BIC ASPKAT2LXXX
A-4261 Rainbach i.M.
Web:
www.innotune.at
UID ATU68743899
Contents
1Technical data .....................................................................................................................................3
1.1 Protective devices........................................................................................................................3
1.2 Controls and operation................................................................................................................4
2Assembly instructions........................................................................................................................5
2.1 Requirements ...............................................................................................................................5
2.2 Scope of delivery / accessories...................................................................................................5
2.3 Assembly......................................................................................................................................6
2.4 Electrical connection ...................................................................................................................7
2.5 Approval by your RU....................................................................................................................7
2.6 Setting the charging current........................................................................................................7
2.7 Components of the charge controller (Abb. 2.7)........................................................................8
2.8 Modbus RTU.................................................................................................................................9
3Contact address / contact person....................................................................................................10
4Environment ......................................................................................................................................10
5CE- conformity...................................................................................................................................11

InnoTune elektrotechnik
Tel.:
([phone]
Sparkasse Rainbach
Severin Elmecker
E-Mail:
[email protected]
IBAN AT522032016100001244
Summerau Anger 3
BIC ASPKAT2LXXX
A-4261 Rainbach i.M.
Web:
www.innotune.at
UID ATU68743899
1 Technical data
1.1 Protective devices
Protective devices are the following components:
1 Housing
2 Charging cable
3 Protective cover
4 Charging coupling
Check the protective devices
1) Before each charging process, visually check the
Protective devices for damage.
2) Have the electrical function test carried out regularly by a qualified
electricianin accordance with the national regulations.
Plug
Type 2
Maximum amperage
25 A, Kabel: 5 x 2,5 mm²
DC protection (Type B) included
JA
User interface
Modbus RTU / RS485
Overvoltage category
CAT III
Storage temperature
-40 °C bis +70 °C
RCCB / ICCB
Internal residual current circuit breaker (RCCB / ICCB)
Nominal frequency
50 Hz / 60 Hz
Protection class
IP54 / IK08
operating temperatur
-25 °C bis +40 °C
Input voltage
400 V AC ± 10 % (3P)
Features included
Power Sharing Smart
Eco-Mode for PV-System
Dimensions
280x220x112mm
Standby (green LED)
~1W
Maximum Performance
11kW (opt. 22kW)
Charging mode
Typ3 - IEC 61851-1 / SAE J1772
(compliant communication protocol)
Information on the charging status
LED Grün - Standby / Betriebsbereit
LED Rot - Fehler / Error
LED Blau - Ladebetrieb
Cable length
5m
1
2
4
3

InnoTune elektrotechnik
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Web:
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UID ATU68743899
1.2 Controls and operation
After the InnoCharge has been supplied with voltage, all LEDs light up for a short time
and then the green LED flashes for approx. 20 seconds. Then this lights up permanently
and thus signals readiness for operation.
Unwind the charging cable completely from the wallbox.
If necessary, remove the cap from the charging cable coupling.
As soon as you have plugged the charging cable into the vehicle, the green and red LEDs
light up, indicating that charging is ready.
Charging process
When you have plugged in the charging cable, the vehicle can start charging. The blue
LED lights up during the charging process. When the vehicle finishes charging, the
wallbox completes the charging process. The green and red LEDs light up. These two
operating states can be repeated several times during a complete charging cycle.
End of Charging
When the charging process is finished, you must disconnect the charging cable from the
vehicle.
Then you have to wind the charging cable on the InnoCharge and close the charging
cable coupling with the cover cap or insert the plug in the parking position provided.
Charging interruption
There are two ways to cancel the loading process:
● End the charging process using the vehicle's controls. You can find information on this
in the operating instructions for the vehicle.
● Disconnect the power supply of the InnoCharge by pulling the power plug.
Use this option only in exceptional situations!
No liability is accepted for consequential damage.

InnoTune elektrotechnik
Tel.:
([phone]
Sparkasse Rainbach
Severin Elmecker
E-Mail:
[email protected]
IBAN AT522032016100001244
Summerau Anger 3
BIC ASPKAT2LXXX
A-4261 Rainbach i.M.
Web:
www.innotune.at
UID ATU68743899
2 Assembly instructions
2.1 Requirements
● The wallbox may only be operated in a vertically mounted form.
● The wallbox should be installed so that it is protected from direct rain, e.g. to avoid icing,
damage from hail or the like. Do not expose the wallbox to direct sunlight as this can
cause it to overheat.
● The individual phases of the supply voltage must be protected with residual current
devices and circuit breakers.
● No single wires may be used for the power supply.
● The sheath diameter of the supply line must be between 9 mm and 17 mm.
● The charging current of the wallbox must be set according to the building's line
protection. (The procedure is in Chapter
"Electrical connection" is documented.)
2.2 Scope of delivery / accessories
● Wallbox housing,
● Device documentation
(safety instructions, assembly instructions, operating instructions).
● 2x mounting screws including M8 dowels and screw caps

InnoTune elektrotechnik
Tel.:
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E-Mail:
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Web:
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UID ATU68743899
2.3 Assembly
Notice
The following drilling plan is not on a 1: 1 scale. It must not be used as a drilling template
be used. Please only take the specified dimensions from the drilling plan.
Requirements
Recommended mounting height measured 1.00 m -1.20 m from the ground to the lower
hole. After installation, the wallbox must be able to carry at least 16 kg.
Assembly steps
1. Mark the two mounting holes according to the drilling plan.
2. Drill the mounting holes according to the mounting surface (e.g. dowels for masonry).
The screw diameter may not exceed 6 mm.
3. Screw in the upper fastening screw.
Notice
The fastening screws are due to possible different mounting surfaces
to choose accordingly. Please do not necessarily use the screws provided in the scope of
delivery.

InnoTune elektrotechnik
Tel.:
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Severin Elmecker
E-Mail:
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IBAN AT522032016100001244
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Web:
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UID ATU68743899
2.4 Electrical connection
The wallbox and the electrical connection were designed in such a way that they can also
be carried out by laypeople. A 16A or 32A CEE coupling is optionally installed on the
supply line.
Notice
Before the charging process, make sure that the socket, cabling, cross-section and fuse
protection of the CEE socket provided by the customer can also be used in continuous
load operation. We ask for instructions from a licensed electrical company for the
assessment. In the event of damage caused by a missing or incorrect assessment,
InnoTune Elektrotechnik disclaims liability.
2.5 Approval by your RU
We would like to point out that this product is subject to an obligation to notify the
responsible EVU (energy supply company) regardless of the connected load.
2.6 Setting the charging current
The charging current is set at the factory to the maximum charging power of the
prefabricated CEE plug. A distinction is made between 16A / 11kW and 32A / 22kW. If
necessary, the maximum charging current can also be readjusted in intermediate steps.
The charging current must never be set higher than the line fuse itself. The rotary switch
(Fig. 2.7 / 1) is used to set the charging current from 6 to 32 A (see table Fig. 2.7).
Notice
The charging current may only be changed by trained specialist personnel. Make sure
that the wallbox is de-energized before changing the rotary switch.

InnoTune elektrotechnik
Tel.:
([phone]
Sparkasse Rainbach
Severin Elmecker
E-Mail:
[email protected]
IBAN AT522032016100001244
Summerau Anger 3
BIC ASPKAT2LXXX
A-4261 Rainbach i.M.
Web:
www.innotune.at
UID ATU68743899
Abb. 2.7
2.7 Components of the charge controller (Abb. 2.7)
1 Setting the charging current (see 2.7)
2 K204 connection LED signaling (1: + 5V, 2: RT, 3: GN, 4: BL)
3 CP (Control Pilot)
4 PP (proximity plug)
5 K201 Welding detection (1: GND, 2: WELD)
6 K400 RS458 (1: RS485B, 2: GND, 3: RS485A)
7 K401 Open drain Connection ECO mode (1: relay in, 2: relay out)
8 K202 DC RCM (1: GND, 2: + 12V, 3: RCM test, 4: RCM fault)
9 K200 Socket with Aktor (1: LOCK_POS, 4: MOTOR_A, 5: MOTOR_B, 6: GND)
I²C Interface 5V (2: SCL, 3: SDA, 6: GND)
10 fuse 1Amax.
11 Supply (1: L, 2: N, 3: L_OUT, 4: PE)
12 L 230VAC supply
13 supply N.
14 Control of charging contactor L 230VAC
15 Earth potential PE
positions
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
settings
6A
7A
8A
9A
10A
13A
14A
15A
16A
18A
20A
25A
32A
Free
Slave
2
1
3
4
15
14
13
12
7
5
6
11
10
9
8

InnoTune elektrotechnik
Tel.:
([phone]
Sparkasse Rainbach
Severin Elmecker
E-Mail:
[email protected]
IBAN AT522032016100001244
Summerau Anger 3
BIC ASPKAT2LXXX
A-4261 Rainbach i.M.
Web:
www.innotune.at
UID ATU68743899
2.8 Modbus RTU Bus communication at the factory:
Baudrate: 9600
Parität: none
Stopbits: 1
Data Bit: 8
Standard communication framework:
Protocol: Modbus RTU (HEX)
-8 Bit Slave Adress(0x01)
-FunctionCode (e.g. 0x03/0x10)
-N x 8 Bit Data -> Register Adress(16 Bit); NumberofCoils (16 Bit, e.g. 0x09 forall
Registers ifstartingwithAdress0x00); ActualData (e.g. 16 Bit integer)
-16 Bit CyclicRedundancyCheck (CRC) formessageverification
Modbus Register:
Lesen (READ HOLDING REGISTER (0x03)
Adresse
Parameter
Datenformat
0
EVSE Status 1 Ready , 2 Connected , 3 Charging
integer 16 Bit
1
Actual Modbus ID, default =1
integer 16 Bit
2
Installed Amps (Read from rotary switch)
integer 16 Bit
3
Force unlock (Always 0)
4
0=Charging Station Enabled, 1=Disabled
integer 16 Bit
5
Throttled Current
integer 16 Bit
6
New Modbus ID
integer 16 Bit
7
Write new ID to EPROM
Boolean (0/1)
8
Reboot Unit, always 0
Boolean (0/1)
Schreiben (WRITE MULTIPLE REGISTER (0x10)
Adresse
Parameter
Datenformat
0
N/A (Read Only)
integer 16 Bit
1
N/A (Read Only)
integer 16 Bit
2
N/A (Read Only)
integer 16 Bit
3
1=Force unlock
4
0=Charging Station Enabled, 1= Disabled
integer 16 Bit
5
Set actual Amps, must be higher than 6A
integer 16 Bit
6
Write new Modbus ID
integer 16 Bit
7
0=No action, 1 write parameter 6 to EPROM
Boolean (0/1)
8
0=No action , 1 unit reboots
Boolean (0/1)

InnoTune elektrotechnik
Tel.:
([phone]
Sparkasse Rainbach
Severin Elmecker
E-Mail:
[email protected]
IBAN AT522032016100001244
Summerau Anger 3
BIC ASPKAT2LXXX
A-4261 Rainbach i.M.
Web:
www.innotune.at
UID ATU68743899
3 Contact address / contact person
Hotline: [phone]
E-Mail: [e-mail]
Kontaktsprache: Deutsch & Englisch
Website: www.innocharge.at
InnoTune Elektrotechnik
Severin Elmecker
Summerau Anger 3
4261-Rainbach
AUSTRIA
4 Environment
This device is used to charge electrically powered vehicles and is subject to EU Directive
2012/19 / EU on waste electrical and electronic equipment (WEEE). Disposal must take
place in accordance with the national and regional regulations for electrical and electronic
equipment. Old devices and batteries must not be disposed of with household or bulky
waste. Before the device is disposed of, it should be made inoperable. Dispose of the
packaging material using the usual collection bins for cardboard, paper and plastics in
your region.

InnoTune elektrotechnik
Tel.:
([phone]
Sparkasse Rainbach
Severin Elmecker
E-Mail:
[email protected]
IBAN AT522032016100001244
Summerau Anger 3
BIC ASPKAT2LXXX
A-4261 Rainbach i.M.
Web:
www.innotune.at
UID ATU68743899
5 CE-conformity