Keba KeContact KC-P30 e Series User manual

KeContact
KC-P30
Charging Station
Installation manual V 3.28
Translation of the original instructions

Document:V 3.28
Document No.: 105786
Pages: 62
© KEBA
Specifications are subject to change due to further technical developments. Details presented may be
subject to correction.
All rights reserved.
KEBA AG Headquarters: Gewerbepark Urfahr, 4041 Linz, Austria, Phone: [phone],
Fax: [phone], [email protected]
For information about our subsidiaries please look at www.keba.com.

KC-P30 Table of contents
Installation manual V3.28 3
© KEBA
Table of contents
1 Introduction ................................................................................................................ 5
1.1 Representation of safety instructions............................................................... 6
1.2 Purpose of the document................................................................................. 6
1.3 Requirements................................................................................................... 7
1.4 Intended use .................................................................................................... 7
1.5 Warranty .......................................................................................................... 7
1.6 Notes on this document ................................................................................... 8
1.7 Further documentation..................................................................................... 9
2 Safety notes ................................................................................................................ 10
3 Scope of delivery........................................................................................................ 12
4 Description of the charging station.......................................................................... 14
4.1 Front view ........................................................................................................ 14
4.2 Rear view ......................................................................................................... 15
4.3 Top view........................................................................................................... 15
4.4 Type plate ........................................................................................................ 16
4.5 Overview of variants ........................................................................................ 16
4.6 Options............................................................................................................. 19
5 Displays and operating elements ............................................................................. 20
5.1 LED bar............................................................................................................ 20
5.2 Display (optional) ............................................................................................. 20
6 Mounting and installation instructions .................................................................... 21
6.1 General criteria for the site selection ............................................................... 23
6.2 Space requirements......................................................................................... 24
6.3 Required tools.................................................................................................. 24
6.4 Mounting the charging station.......................................................................... 25
7 Connections and wiring............................................................................................. 28
7.1 Connection overview........................................................................................ 28
7.2 Required tools.................................................................................................. 29
7.3 Power supply ................................................................................................... 29
7.4 Enable input X1................................................................................................ 34
7.5 Switch contact output X2 ................................................................................. 35
7.6 Ethernet connection X3 and X4 (optional) ....................................................... 37
8 Configuration.............................................................................................................. 39
8.1 DIP switch settings........................................................................................... 39

KC-P30 Table of contents
Installation manual V3.28 4
© KEBA
8.2 Prepare mobile network communication (optional).......................................... 42
9 Commissioning .......................................................................................................... 44
9.1 Activating/deactivating commissioning mode .................................................. 44
9.2 Perform safety checks ..................................................................................... 45
9.3 Mount covers ................................................................................................... 46
9.4 Attach seal ....................................................................................................... 47
10 Maintenance................................................................................................................ 49
10.1 Replacing the fuse ........................................................................................... 49
10.2 Troubleshooting ............................................................................................... 49
10.3 Software update............................................................................................... 50
10.4 Replace the SIM Card...................................................................................... 50
10.5 Changing the cylinder lock............................................................................... 50
11 Disposal ...................................................................................................................... 52
11.1 Disposal of the charging station....................................................................... 52
12 Technical data ............................................................................................................ 53
12.1 General ............................................................................................................ 53
12.2 Power supply ................................................................................................... 53
12.3 Cable / Socket.................................................................................................. 54
12.4 Ambient conditions........................................................................................... 54
12.5 Interfaces ......................................................................................................... 55
12.6 Options............................................................................................................. 55
12.7 Calibratable energy meter................................................................................ 56
12.8 Dimensions and weight.................................................................................... 57
13 EU Directives and Standards .................................................................................... 59
14 Declaration of conformity.......................................................................................... 60

KC-P30 Introduction
Installation manual V3.28 5
© KEBA
1 Introduction
This manual is valid for KC-P30 e-series, b-series, c-series and x-series.
The pictured devices used in this manual are visual examples. The figures
and explanations contained in this manual refer to a typical device design.
The devices used by you may differ in their appearance.
We recommend always keeping the charging station updated to the most re-
cent software version, as this contains functional enhancements and product
improvements.

KC-P30 Introduction
Installation manual V3.28 6
© KEBA
1.1 Representation of safety instructions
At various points in this manual, you will see notes and precautionary warn-
ings regarding possible hazards. The symbols used have the following
meaning:
DANGER!
indicates an imminently hazardous situation, which will result in death or se-
rious bodily injury if the corresponding precautions are not taken.
WARNING!
indicates a potentially hazardous situation, which can result in death or seri-
ous bodily injury if the corresponding precautions are not taken.
CAUTION!
means that if the corresponding safety measures are not taken, a potentially
hazardous situation can occur that may result in slight bodily injury.
Caution
means that damage to property can occur if the corresponding safety mea-
sures are not taken.
ESD
This symbol reminds you of the possible consequences of touching electro-
statically sensitive components.
Information
Identifies practical tips and useful information. No information that warns
about potentially dangerous or harmful functions is contained.
1.2 Purpose of the document
This document describes the complete installation of KC-P30.
This document is an extension of the supplied manuals for KC-P30.
You must comply with all instructions and safety notes in the supplied
manuals!

KC-P30 Introduction
Installation manual V3.28 7
© KEBA
1.3 Requirements
This document contains information for persons with the following require-
ments:
Target group Required knowledge and abilities
Electrician
Person who, due to his or her special training, expertise and experi-
ence as well as knowledge of current standards, is able to assess
the work performed and the possible hazards.
Knowledge of:
● current valid safety information,
● the mode of operation of the charging station,
● the displays and operating elements of the charging station,
● basics of network technology,
● diagnostic options,
● systematic fault analysis and rectification,
● the setting options on the charging station.
1.4 Intended use
The charging station is intended for charging electric vehicles (such as elec-
tric cars). The connection of other devices (such as power tools) is not al-
lowed.
The charging station is suitable for indoor and outdoor use. The charging
station has to be installed vertically on a wall or on a floor-mounted column.
The surface for the installation must be flat and suitably stable (e.g. brick
wall, concrete wall). The respective national regulations must be observed
with regard to the installation and connection of the charging station.
The intended use of the device always includes the compliance with the en-
vironmental conditions for which this device was developed.
The charging station has been developed, manufactured, tested and docu-
mented in accordance with the appropriate safety standards. If the instruc-
tions and safety instructions described for the intended use are observed,
the product will normally not pose a risk to the health of persons or damage
to property.
Not observing the safety instructions can result in risk of death, in-
juries and damage to the device!
The device manufacturer assumes no liability for resulting claims!
1.5 Warranty
Only general maintenance work that is expressly permitted by KEBA may be
performed. Any other tampering to the device will result in a loss of the war-
ranty claim.

KC-P30 Introduction
Installation manual V3.28 8
© KEBA
WARNING!
Risk of electric shock and fire hazard!
After the front part has been opened, product safety can no longer be guar-
anteed.
Only those covers that are described in the procedure instructions are al-
lowed to be opened. If one of the covers is sealed by a lead seal, it is not
permitted to be opened by unauthorized persons. If the lead seal is broken,
the device loses its specific suitability for use and may no longer be put into
operation due to the resulting incorrect identifier.
Fig.1-1: Screws on the front part
The front part 1 must not be opened. Opening the front part (4 Torx screws)
will break the manufacturer's seal and void the warranty claim. For a war-
ranty claim, there is a duty of proof of the customer that the defect – which
led to the defect of the device – already existed at the time of delivery. If the
manufacturer's seal is broken, this proof can no longer be provided, resulting
in expiration of the warranty claim.
A device with broken manufacturer's seals or removed lead seals may no
longer be put into operation. The necessary steps for replacement or repair
of the charging station by the specialist dealer or service partner must be ini-
tiated.
1.6 Notes on this document
The manual is part of the product. It is to be retained over the entire life cycle
of the product and should be forwarded to any subsequent owners or users
of the product.

KC-P30 Introduction
Installation manual V3.28 9
© KEBA
The instructions contained in this manual must be followed precisely. Failure
to do so could result in the creation of potential sources of danger or the dis-
abling of safety devices. Apart from the safety instructions given in this man-
ual, the safety precautions and accident prevention measures appropriate to
the situation in question must also be observed.
1.6.1 Contents of the document
● Description of the charging station
● Assembly of the charging station
● Electrical installation of the charging station
● Commissioning of the charging station
● Maintenance of the charging station
1.6.2 Not contained in this document
● Operation of the charging station
● Troubleshooting
1.7 Further documentation
Manuals and additional information are available on our website:
www.keba.com/emobility-downloads
Designation Target group
Operating Instructions ● End customer
● Electricians
Configuration manual P30 x-series ● End customer
● Electricians
UDP Programmer's Guide ● Programmer
FAQ
● End customer
● Electricians
● Service technicians

KC-P30 Safety notes
Installation manual V3.28 10
© KEBA
2 Safety notes
WARNING!
Risk of electric shock and fire hazard!
● Installation, commissioning, maintenance or retrofitting of the charging
station must be performed by correctly trained, qualified and authorized
electricians1) who are fully responsible for the compliance with existing
standards and installation regulations.
Please observe that an additional overvoltage protection can be required
by vehicles or national regulations.
Also note that some countries or vehicle manufacturers may require a
different triggering characteristic of the residual current circuit breaker
(Type B).
● Do not install or use a damaged device.
● A damaged charging station must be taken out of commission and re-
paired or replaced by a qualified and authorized electrician.
● A repair of the charging station is not permitted and may only be carried
out by the manufacturer.
● No unauthorized conversion work and modifications may be made to the
charging station.
● No markings (such as safety signs, warnings, wire markings, etc.) may
be removed from the charging station.
● Never use faulty, worn-out or dirty charging plugs.
● Using cable lengthening sets is forbidden.
● Using adapters of any kind is forbidden.
1) Persons who, due to their special training, expertise and experience as
well as knowledge of current standards, are able to assess the work per-
formed and the possible hazards.

KC-P30 Safety notes
Installation manual V3.28 11
© KEBA
Caution
Possible damage to property!
● When connecting and wiring the charging station, ensure that the con-
nection area is clean so that no foreign objects (pieces of wire, etc.) get
inside the charging station.
● If protective films are present, they may only be removed after connect-
ing the cables.
● Pull the charging cable out of the plug holder only by the plug and not by
the cable.
● The charging cable may not be not damaged mechanically (kinked,
pinched or driven over) and the contact area is not allowed to come into
contact with sources of heat, dirt or water.
● Never clean the charging station with aggressive solvents and cleaning
agents, abrasive materials, spray water (garden hose, high-pressure
cleaner, etc.) or excessive pressure.

KC-P30 Scope of delivery
Installation manual V3.28 12
© KEBA
3 Scope of delivery
The following parts are included in the scope of delivery:
Basic elements
Description e-series b/c/x
-series
Charging station 1x 1x
Cable holder (for versions with charging cable) 1x 1x
Installation and configuration instructions 1x 1x
Operating Instructions 1x 1x
Drilling template 1x 1x
Keys for cylinder lock (optional) - 3x
RFID card (optional) - 1x
Installation materials
Fig.3-2: Installation materials
No Description e-series b/c/x
-series
1Cable gland M32x1.5 (clamping area 10–21mm) - 1x
2Lock nut M32x1.5 1x 1x
3Cable gland M16x1.5 (clamping area 4–10mm) - 1x
4Cable gland M20 1x 1x
5Lock nut M16x1.5 - 1x
6Double-membrane seals M32 (clamping area 14–21mm) 1x 1x
7Double-membrane seals M20 (clamping area 7–12mm) - 1x
8Reduction insert M32/M20 1x 1x
9Sealing ring for reduction insert - 1x
10 Sealing cap for terminal cover - 1x
11 Sealing cap for connection panel cover - 1x

KC-P30 Scope of delivery
Installation manual V3.28 13
© KEBA
Mounting set for wall installation
Fig.3-3: Mounting set for wall installation
No Description e-series b/c/x
-series
1Hangar bolts M8x100 - 4x
2Nut ISO 10511 - M8 - 4x
3Washer ISO 7089 - 8.4 - 8x
4Anchors for M8; Fischer UXR-8 - 4x

KC-P30 Description of the charging station
Installation manual V3.28 14
© KEBA
4 Description of the charging station
4.1 Front view
Fig.4-4: Overview of charging station
1 ... Housing cover 2a ... RFID reader (optional)
2b ... Key-operated switch (optional) 3 ... LED bar
4a ... Permanently installed charging ca-
ble (optional) 4b ... Charging socket with cover (op- tional)
5 ... Holder for charging cable (optional) 6 ... Display (optional)
Information
Depending on the design of the charging station, the charging socket or
charging cable may deviate from the shape shown.

KC-P30 Description of the charging station
Installation manual V3.28 15
© KEBA
4.2 Rear view
Fig.4-5: Rear view
1 ... Mounting holes 2 ... Flush-mounting cable insertion
openings M32 (for supply line)
3 ... Flush-mounting cable insertion
openings M20 (for control line or
Ethernet)
4.3 Top view
Fig.4-6: Top view
1 ... Type plate 2 ... Surface-mounting cable insertion
openings M32 (for supply line)
3 ... Surface-mounting cable insertion
openings M16 (for control line or
Ethernet)

KC-P30 Description of the charging station
Installation manual V3.28 16
© KEBA
4.4 Type plate
The type plate is located at the top of the charging station. The illustration
below shows all the information that can be found on the type plate. The ac-
tual size of the type plate may differ depending on the device variant.
Fig.4-7: Type plate (example)
1 ... Manufacturer 2 ... Manufacturer address
3 ... PN: Material number SN: Serial
number 4 ... Product designation
5 ... Technical data 6 ... Marking of the approval
7 ... Type examination number 8 ... Accuracy class in accordance with
EN50470-1, -3
9 ... CE marking 10 ... Public key information
11 ... Production site 12 ... Production date
4.5 Overview of variants
The type and features of the charging station can be determined by the
product designation. The product designation is specified on the type plate.
Due to technical or legal restrictions, not all versions/options are available in
all countries.
Product designation (example) KC-P30- E S 2 4 00 2 1 - 0 0 0 -xx
Product and type x
Country version x
Europe IEC E
Cable / Socket x x x
Socket S
Cable C
Type 1 1
Type 2 2

KC-P30 Description of the charging station
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© KEBA
Product designation (example) KC-P30- E S 2 4 00 2 1 - 0 0 0 -xx
Shutter S
13 A 1
16 A 2
20 A 3
32 A 4
Cable type x
No cable 00
4 m cable 01
6 m cable 04
5.5 m cable 07
Device series x
e-series 0
b-series 1
c-series 2
x-series WLAN B
x-series WLAN, 3G C
x-series WLAN, 4G E
x-series 3G G
x-series 4G H
Switching element x
Contactor 1-phase 1
Contactor 3-phase 2
Energy meter x
None 0
Energy meter, not calibrated E
Calibratable energy meter, MID1) M
Calibratable measuring instrument for electrical
energy2) with national certification L
Authorization x
None 0
RFID R
Key-operated switch K
1) MID (Measuring Instruments Directive): Measuring Instruments Directive
2) In accordance with Section 46 of the German Measures and Verification Act (Rule Determination Committee
(REA) No. 6.8)
Variants with energy meter
The energy meter measures only the energy that is actually output. The en-
ergy for the charging station's internal power supply is not recorded by the
energy meter.

KC-P30 Description of the charging station
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© KEBA
Energy meter, not calibrated: Variants with this option may only be used
for informative analysis of energy consumption. Due to the lack of accuracy
verification, these devices must not be used for energy billing.
Calibratable energy meter: Variants with this option are authorized for the
measurement of active energy for billing purposes (in accordance with MID
2014/32/EU or specified national regulations). For these devices, there is an
identifier of the approval on the type plate. The associated type examination
refers to the complete unit. The measurement of the transmitted energy
takes place by means of transducers on all phases to be contacted. Support-
ing documents (e.g. on the test mode) can be requested from KEBA.
Not all variants deriving from the product designation are available with a
calibratable energy meter. A list of possible variants is included in the type
examination certificate.
Information
There are additional requirements regarding installation and operation for
calibratable energy meters. More information on this is available on our
website: www.keba.com/emobility-downloads
Variants for Z.E. Ready / E.V. Ready
The certifications Z.E. Ready and E.V. Ready describe the compatibility of
the charging station and the installation of the complete system in accor-
dance with specific Renault or Renault-Nissan standards.
For more information about these devices and related training, please con-
tact KEBA via the online contact form or your assigned supervisor.

KC-P30 Description of the charging station
Installation manual V3.28 19
© KEBA
4.6 Options
This chapter lists the possible options of the charging station.
4.6.1 RFID
The RFID reader is used for the non-contact authorization of a charging
process with MIFARE cards or tags according to ISO 14443 and ISO 15693.
Fig.4-8: RFID
1 ... RFID reader
4.6.2 Key switch
The key switch is used for authorizing a charging process with a key.
Fig.4-9: Key switch
1 ... Key switch
4.6.3 Mobile network communication (only P30 x-series)
In order to be able to communicate with a higher-level OCPP backend in a
charging network, the charging station can optionally be equipped with a mo-
bile network interface.

KC-P30 Displays and operating elements
Installation manual V3.28 20
© KEBA
5 Displays and operating elements
5.1 LED bar
Fig.5-10: Segments of the LED bar
The LED bar provides visual information about the current operating status
of the charging station. It consists of 4 segments (S1 to S4), which can light
up or flash, together or individually, in various colors.
The LED bar is only visible with activated power supply.
5.2 Display (optional)
Devices with energy meters (P30 c-series and x-series) have a (dot matrix
LED) display.
Fig.5-11: Display
The display may show different information depending on the operating sta-
tus (e.g., software version, IP address, authorization request). The main
task, however, is to display the status of the internal energy meter. During
periods of inactivity, the display brightness is reduced and switched off after
a few minutes.
The display lights up through the housing and is only visible when the power
supply is active.