Insignia Aio 7.5kw User manual

Installation Guide

Signature 12kW

Steam Generator

Should you require additional assistance with the

installation of your product,

please call 01908 317512

or email

customerservices@insigniashowers.com.

www.insigniashowers.com Last Modied: 06/05/2022

INSTALLATION MANUAL

Signature Steam Generators

ATTENTION INSTALLERS:

These instrucons must be

le with the customer CHECK ALL CONTENTS BEFORE BUILD COMMENCES. NO RETURNS CAN BE MADE

ONCE THE BUILD HAS STARTED AS IT IS DEEMED ACCEPTANCE OF PRODUCT!

30 Day Technical Support:

Call 01908 317512 and request technical support for aiding your

installaon.

Replacements Parts: Inside of your warranty period visit:

hps://www.insigniashowers.com, click support and make a

warranty claim.

Spares/Replacements Parts: Outside of your warranty period visit

hps://www.insigniashowers.com/replacement-parts.html

www.insigniashowers.com Last Modied: 06/05/2022

Contents

Thank you for your purchase 3

Installaon Advice 4

Models, Parameters and Dimensions 5

Steam Generator Construcon 6

Installaon of the Steam Generator Body 8

Central Funcon Box 9

Control Panel Installaon 10

Temperature Sensor Installaon 11

Pipeline Installaon 12

Installaon of the Generator 16

Lights Installaon 18

Aroma Pump Installaon 19

Descaling Pump System Installaon 22

Exhaust Fan Installaon 23

Salt Spray Generator Installaon 25

Water Processor Installaon 27

Emergency Alarm System Installaon 29

Commercial Mode — Fast Steam 30

Door Control System 32

Installaon Diagram 33

Electrics 34

Control Panel Interface 35

Control Panel Operaonal Instrucons 36

Maintenance 39

Troubleshoong 40

Warranty 42

Steam Room Safety Guide 43

WEEE Compliance Statement 44

www.insigniashowers.com Last Modied: 06/05/2022

Thank you for your recent purchase of an Insignia steam generator. Please read this

booklet with great care to ensure you get the best out of your install and have a steam

unit that will last for many years to come! Like everything, in order to obtain a rst

class product that will serve you well for many years, the eort and correctness put

into the install will reect in the quality of your nish.

www.insigniashowers.com Last Modied: 06/05/2022

Installaon Advice

1. If the generator is installed at a place where access is dicult, the water supply valve must be easy to access for emergencies.

2. A GFCI must be installed on the power supply, power wire, fuse and breaker must comply with the nameplate on the unit and the table (next page).

3. The solenoid valve can endure maximum 0.8MPa (8kg/cm2) water pressure. To protect the solenoid valve from extremely high water pressure, please

turn down the inlet slightly or install water pressure reducing valve.

4. Do not install saddle-backed or needle valves on the inlet. Please dredge and clean the pipe before installaon.

5. Strictly no blocked or blended pipes, otherwise this will have a negave eect on the ow of steam and condensate. The steam pipelines should be

installed with a slight angle so that the condensate can ow back to the generator or the steam head.

6. Steam generator should be installed indoor to avoid freezing.

7. The generator should be installed and leveled with the arrow poinng upward at an easy-access place, otherwise do not switch on.

8. The steam pipeline must be copper pipes or stainless-steel pipes, all other material such as plasc, acrylic must not be used since they cannot endure

150°C or higher temperature.

9. All inlet and apertures should be sealed to prevent any steam escaping and to protect the generator and yourself.

10. Do not drain water into the steam room from the water tank as may scald, causing serious injury or damage to the steam room.

11. All inlet water pipes and steam pipelines should be built according to the Naonal Standard and this should be done before sealing the wall.

www.insigniashowers.com Last Modied: 06/05/2022

Model/Power Phase Heang Elements Voltage/Current Power Wire Breaker Room Volume Dimensions

kW 1/3 Number x kW V/A Number x Amps m³ Length x Width x Height

AIO 7.5kW 13 x 2.5 215-240/33.75 3 x 6.0 60 6.5—9475 x 185 x 450

AIO 7.5kW 33 x 2.5 380-415/11.25 5 x 2.5 16 6.5—9475 x 185 x 450

AIO 10.5kW 33 x 1.5 + 3 x 2 380-415/15.9 5 x 2.5 25 9—12 475 x 185 x 450

AIO 12kW 36 x 2 380-415/18.2 5 x 2.5 25 11—14 475 x 185 x 450

AIO 15kW 36 x 2.5 380-415/22.7 5 x 2.5 32 13—18 510 x 185 x 460

AIO 18kW 39 x 2 380-415/27.3 5 x 4 40 16—22 510 x 185 x 460

Models, Parameters and Dimensions

1. The rated power is measured under single phase 230V, therefore the actual operang power under single phase 215-240V, 50/60Hz,

or three phases 380-415V, 50/60Hz may be dierent from the rated value.

2. The 7.5kW generator, can be made as 215-240V single phase or 380-415V three phases. Please note the earth wire should not be less

than 1.5mm², the live wire and null wire should not less than 2.5mm².

3. The 10.5kW, 12kW, 15kW and 18kW generators, can be only be installed by 380-415V three phases. Please note the earth wire should

not be less than 2.5mm², the live wire and null wire should not be less than 4.0mm².

How to choose the right kW steam generator?

On our website we have an online calculator to give you the informaon on exactly what steam generator we recommend for your steam

room.

hps://www.insigniashowers.com/steam-generator-sizing

www.insigniashowers.com Last Modied: 06/05/2022

18 17 16 15

32 456

8 9 10

14 13 12 11

1. Front Cover

2. Wire entry hole

3. Small cover

4. Sub-board (relay board)

5. Wire terminal

6. U shape cover

7. Water inlet posion

8. Steam outlet

9. Water level sensor

10. Inner tank

11. Back Cover

12. Water inlet hose

13. Solenoid water inlet valve

14. Element access cover

15. Heang elements

16. Base Plate

17. Safety valve

18. Base plate

Steam Generator Construcon

www.insigniashowers.com Last Modied: 06/05/2022

10 11

Steam Generator Construcon

1. Steam outlet

2. Safety valve

3. Heang elements

4. Solenoid water inlet valve

5. Drain valve

6. Drain pipe

7. High-temperature protecon

8. Wire terminal

9. Sub-board (relay)

10. Water level sensor

11. Temperature sensor

12. Inner water tank

13. Central box

14. Controller

www.insigniashowers.com Last Modied: 06/05/2022

Installaon of steam generator body

Switch o all power supply before installaon, and check whether you have the correct model for your steam room according to table (page 5).

Do not install the generator outdoors, in wet, freezing, or corrosive places. Do not install the generator

near to inammables such as oil paint, diluents and fuel. Be mindful of the steam pipeline and safety

valve since the high temperature of steam is dangerous in very close proximity.

The generator MUST be installed as per the orientaon denoted by image (right), level and all vents on

the unit free from obstrucon.

The generator MUST be installed in a dry and very well-venlated place - minimum requirement of

1.3 cubic meter of air space is required. Never starve the unit of air as it could cause the unit to enter into

heat protecon mode and could damage the unit.

The generator can be installed either on the wall or on the ground but must be well xed. Install the

generator as close as possible to the steam room.

To install the generator on the wall, drill two small holes with diameter of 8mm on the wall and insert the expansion screws, then hang the generator on

those screws (not supplied).

To install the generator on the ground, install a frame on the site and then screw the generator into the frame.

The central funcon box should be installed as near to the steam generator as possible, as the length of the cable (connecng the steam generator and the

central funcon box) is 500mm. Only the cable provided will work with the system, do not extend the cable.

For beer service and maintenance, please install the generator with the nameplate face to front and leave more than 250mm space around the generator.