Insignia AIO 7.5kW User manual

Installation Guide
Signature 12kW
Steam Generator
Should you require additional assistance with the
installation of your product,
please call 01908 317512
or email
customerservices@insigniashowers.com.

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INSTALLATION MANUAL
Signature Steam Generators
ATTENTION INSTALLERS:
These instrucons must be
le with the customer CHECK ALL CONTENTS BEFORE BUILD COMMENCES. NO RETURNS CAN BE MADE
ONCE THE BUILD HAS STARTED AS IT IS DEEMED ACCEPTANCE OF PRODUCT!
30 Day Technical Support:
Call 01908 317512 and request technical support for aiding your
installaon.
Replacements Parts: Inside of your warranty period visit:
hps://www.insigniashowers.com, click support and make a
warranty claim.
Spares/Replacements Parts: Outside of your warranty period visit
hps://www.insigniashowers.com/replacement-parts.html

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Contents
Thank you for your purchase 3
Installaon Advice 4
Models, Parameters and Dimensions 5
Steam Generator Construcon 6
Installaon of the Steam Generator Body 8
Central Funcon Box 9
Control Panel Installaon 10
Temperature Sensor Installaon 11
Pipeline Installaon 12
Installaon of the Generator 16
Lights Installaon 18
Aroma Pump Installaon 19
Descaling Pump System Installaon 22
Exhaust Fan Installaon 23
Salt Spray Generator Installaon 25
Water Processor Installaon 27
Emergency Alarm System Installaon 29
Commercial Mode — Fast Steam 30
Door Control System 32
Installaon Diagram 33
Electrics 34
Control Panel Interface 35
Control Panel Operaonal Instrucons 36
Maintenance 39
Troubleshoong 40
Warranty 42
Steam Room Safety Guide 43
WEEE Compliance Statement 44

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Thank you for your recent purchase of an Insignia steam generator. Please read this
booklet with great care to ensure you get the best out of your install and have a steam
unit that will last for many years to come! Like everything, in order to obtain a rst
class product that will serve you well for many years, the eort and correctness put
into the install will reect in the quality of your nish.

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Installaon Advice
1. If the generator is installed at a place where access is dicult, the water supply valve must be easy to access for emergencies.
2. A GFCI must be installed on the power supply, power wire, fuse and breaker must comply with the nameplate on the unit and the table (next page).
3. The solenoid valve can endure maximum 0.8MPa (8kg/cm2) water pressure. To protect the solenoid valve from extremely high water pressure, please
turn down the inlet slightly or install water pressure reducing valve.
4. Do not install saddle-backed or needle valves on the inlet. Please dredge and clean the pipe before installaon.
5. Strictly no blocked or blended pipes, otherwise this will have a negave eect on the ow of steam and condensate. The steam pipelines should be
installed with a slight angle so that the condensate can ow back to the generator or the steam head.
6. Steam generator should be installed indoor to avoid freezing.
7. The generator should be installed and leveled with the arrow poinng upward at an easy-access place, otherwise do not switch on.
8. The steam pipeline must be copper pipes or stainless-steel pipes, all other material such as plasc, acrylic must not be used since they cannot endure
150°C or higher temperature.
9. All inlet and apertures should be sealed to prevent any steam escaping and to protect the generator and yourself.
10. Do not drain water into the steam room from the water tank as may scald, causing serious injury or damage to the steam room.
11. All inlet water pipes and steam pipelines should be built according to the Naonal Standard and this should be done before sealing the wall.

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Model/Power Phase Heang Elements Voltage/Current Power Wire Breaker Room Volume Dimensions
kW 1/3 Number x kW V/A Number x Amps m³ Length x Width x Height
AIO 7.5kW 13 x 2.5 215-240/33.75 3 x 6.0 60 6.5—9475 x 185 x 450
AIO 7.5kW 33 x 2.5 380-415/11.25 5 x 2.5 16 6.5—9475 x 185 x 450
AIO 10.5kW 33 x 1.5 + 3 x 2 380-415/15.9 5 x 2.5 25 9—12 475 x 185 x 450
AIO 12kW 36 x 2 380-415/18.2 5 x 2.5 25 11—14 475 x 185 x 450
AIO 15kW 36 x 2.5 380-415/22.7 5 x 2.5 32 13—18 510 x 185 x 460
AIO 18kW 39 x 2 380-415/27.3 5 x 4 40 16—22 510 x 185 x 460
Models, Parameters and Dimensions
1. The rated power is measured under single phase 230V, therefore the actual operang power under single phase 215-240V, 50/60Hz,
or three phases 380-415V, 50/60Hz may be dierent from the rated value.
2. The 7.5kW generator, can be made as 215-240V single phase or 380-415V three phases. Please note the earth wire should not be less
than 1.5mm², the live wire and null wire should not less than 2.5mm².
3. The 10.5kW, 12kW, 15kW and 18kW generators, can be only be installed by 380-415V three phases. Please note the earth wire should
not be less than 2.5mm², the live wire and null wire should not be less than 4.0mm².
How to choose the right kW steam generator?
On our website we have an online calculator to give you the informaon on exactly what steam generator we recommend for your steam
room.
hps://www.insigniashowers.com/steam-generator-sizing

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1
18 17 16 15
32 456
8 9 10
14 13 12 11
7
1. Front Cover
2. Wire entry hole
3. Small cover
4. Sub-board (relay board)
5. Wire terminal
6. U shape cover
7. Water inlet posion
8. Steam outlet
9. Water level sensor
10. Inner tank
11. Back Cover
12. Water inlet hose
13. Solenoid water inlet valve
14. Element access cover
15. Heang elements
16. Base Plate
17. Safety valve
18. Base plate
Steam Generator Construcon

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1
2
3
4
65
12
9
7
8
10 11
13
14
Steam Generator Construcon
1. Steam outlet
2. Safety valve
3. Heang elements
4. Solenoid water inlet valve
5. Drain valve
6. Drain pipe
7. High-temperature protecon
8. Wire terminal
9. Sub-board (relay)
10. Water level sensor
11. Temperature sensor
12. Inner water tank
13. Central box
14. Controller

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Installaon of steam generator body
Switch o all power supply before installaon, and check whether you have the correct model for your steam room according to table (page 5).
Do not install the generator outdoors, in wet, freezing, or corrosive places. Do not install the generator
near to inammables such as oil paint, diluents and fuel. Be mindful of the steam pipeline and safety
valve since the high temperature of steam is dangerous in very close proximity.
The generator MUST be installed as per the orientaon denoted by image (right), level and all vents on
the unit free from obstrucon.
The generator MUST be installed in a dry and very well-venlated place - minimum requirement of
1.3 cubic meter of air space is required. Never starve the unit of air as it could cause the unit to enter into
heat protecon mode and could damage the unit.
The generator can be installed either on the wall or on the ground but must be well xed. Install the
generator as close as possible to the steam room.
To install the generator on the wall, drill two small holes with diameter of 8mm on the wall and insert the expansion screws, then hang the generator on
those screws (not supplied).
To install the generator on the ground, install a frame on the site and then screw the generator into the frame.
The central funcon box should be installed as near to the steam generator as possible, as the length of the cable (connecng the steam generator and the
central funcon box) is 500mm. Only the cable provided will work with the system, do not extend the cable.
For beer service and maintenance, please install the generator with the nameplate face to front and leave more than 250mm space around the generator.

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1. APP (Not funconal)
2. Steam room temperature sensor
3. Controller
4. Steam room humidity sensor
5. Fast steam switch
6. Fan
7. Coloured lights
8. Salt spray generator
9. Aroma pump
10. Descaling pump
11. Connector to the steam generator
12. Power supply 12V DC
Central Funcon Box
Steam generator 12-core cable socket corresponding funcons

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Control Panel Installaon
The control panel should be installed at chest height for the user, inside or outside the steam room, whichever is most convenient for your setup.
Create a recess as shown, install the housing box, le to the edge of the housing box, ensure cabling is pulled through, connect the control panel and then
place the control panel into the recess.
95.1
95.1
Create a wall recess for the control panel
95mm x 95mm
Depth = 34mm
34
Place the housing box into the recess created. Tile ght to the edge of the housing box.
Connect panel and insert.

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c ontrol w ire c ontrol w ire
w ire p ip e
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KSA- EA
c ontro lle r
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C e ilin g
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M4 se lf- ta p p ing
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1. The control wire and temperature wire should not be parallel to the
power wire.
2. The control wire and temperature wire should not intersect with the
power wire.
3. The temperature sensor should NOT be installed on the side of the wall
which is behind the door.
4. The temperature sensor is used to measure the temperature inside the
steam room, so that the generator can work automacally according to
the pre-set temperature and maintain a constant room temperature.
5. The installaon height of the sensor should be approx. 1.2 –1.5m from
the ground.
6. Drill a hole (diameter 16mm), and screw down the sensor in the steam
room.
7. Pull the sensor wire through the conduit then connect into the central
funcon box.
Installaon of temperature sensor

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7.5 kW Generator
1. Service hole 1/2”
2. Steam Outlet: 3/4”
3. Safety Valve 1/2”
4. Water Inlet 1/2”
5. Drain Outlet 3/4”
6. Power Supply for Drain Valve
1
2
3
4
5
6
Installaon of Pipeline — 7.5kW Generator

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10.5kW/12kW Generator
1. Service hole 1/2”
2. Steam Outlet: 3/4”
3. Safety Valve 1/2”
4. Water Inlet 1/2”
5. Drain Outlet 3/4”
6. Power Supply for Drain Valve
1
2
3
4
5
6
Installaon of Pipeline — 10.5kW/12kW Generator

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15kW Generator
1. Service hole 1/2”
2. Steam Outlet: 3/4” x2
3. Safety Valve 1/2”
4. Water Inlet 1/2”
5. Drain Outlet 3/4”
6. Power Supply for Drain Valve
1
2
3
4
5
6
terminal blocks
heating element 1 heating element 2
heating element 3 heating element 4
heating element 6heating element 5
L1 L2 L3
NL3L2L1
Over-heat protection
4506
NO
COM COM
NO
54
6
1
3
NO
COM
NO
COM COM
NO
54
6
1
3
NO
COM
cathode
Installaon of Pipeline — 15kW Generator

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18kW Generator
1. Service hole 1/2”
2. Steam Outlet: 3/4” x2
3. Safety Valve 1/2”
4. Water Inlet 1/2”
5. Drain Outlet 3/4”
6. Power Supply for Drain Valve
1
2
3
4
5
6
terminal blocks
cathode
NO
COM COM
NO
54
6
1
3
NO
COM
NO
COM COM
NO
54
6
1
3
NO
COM
NO
COM COM
NO
54
6
1
3
NO
COM
4506
Over-heat protectionOver-heat protection
L1 L2 L3
N
L3 L2 L1
heating element 9heating element 7 heating element 8
heating element 5heating element 4
heating element 2heating element 1 heating element 3
heating element 6
Installaon of Pipeline — 18kW Generator

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Water Inlet:
First connect the water treatment cartridge (if applicable) to the water inlet solenoid valve. Then use a 1/2’’ exible stainless steel hose to connect the
other side of the water treatment cartridge and the water supply pipeline. Do not connect to metal water supply pipeline directly as it could damage
the water inlet valve.
IMPORTANT: Only use a cold water supply.
Drain Outlet:
Use 3/4’’ copper pipe or stainless steel pipe to connect the drain outlet to the drain pipeline of the house. The drain pipeline should be installed with a
small downward gradient to assist residual water in the steam generator ow through the drain pipe.
IMPORTANT: DO NOT use locking pliers to over-ghten the drainpipe connecon. Just ensure it’s waterght by using PTFE sealing tape. The water which
comes out from the steam generator will be over 100°C so plasc pipe/acrylic pipe/FRP pipe or other similar material pipe will NOT be suitable.
Steam outlet:
Use copper or stainless steel pipe to connect the steam head and the steam outlet pipe of the generator. The pipe should be as short as possible, with
minimal bends and elbows. This is to avoid excessive length in the steam journey and the opportunity for it to condensate within the pipeline.
IMPORTANT: DO NOT install a right angle bend immediately on the steam outlet as the pressure from the steam generator can not exit the steam
unit quick enough and can cause the unit to trip out or acvate the pressure valve.
For 7.5kW, 10.5kW and 12kW steam generators, the steam outlet is 3/4’’. Use AT LEAST a 3/4’’ steam pipe that is stainless steel pipe or copper pipe.
For 15kW and 18kW steam generators, the steam outlets are TWO 3/4’’ , Use AT LEAST TWO SEPARATE 3/4’’ steam pipes that are stainless steel or
copper. DO NOT cross the two steam pipes..
Aenon: Always choose the right diameter steam pipe, because if the pipe size is smaller than our recommendaon, it may cause the steam generator
internal pressure to increase suddenly which may damage the steam generator and be a safety risk.
Installaon of the Generator

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Safety Valve:
This is to release the pressure of steam generator. Use 1/2’’ copper pipe or stainless steel pipe to connect the safety valve and the drain pipeline of the
house. DO NOT block it.
Steam Head:
The steam head should be about 300mm from the ground and at least 150mm from the installed seang. Please apply silicone glue on the steam pipe
nipple and back of the steam head, then screw the steam head on to the steam pipe nipple. The Aromatherapy reservoir should face upwards.
Service hole:
Can be used as maintenance hole or another steam outlet 1/2''. For maintenance, please refer to Warranty And Services.
Installaon of the Generator

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Accessories Installaon: Lights
Installaon of lights
• Light size: 68 x 50mm
• Light voltage: AC 12V
• Working current: 100mA
• Working temperature: -10°C to +70°C
• Was: 1.22W/PC
Open a hole 52mm on the ceiling, put the light into the
hole, screw the rubber ring from the backside.
1. Connect the Power Adaptor to the Synchroniser.
2. Connect the Coloured Lights to each other in a chain, with one end
connecng to the Synchroniser.
3. Connect the Synchroniser to the Control Box.
4. Connect the Control Panel to the Control Box.
Synchroniser
Control Box
Control Panel
Power Adaptor
Coloured Lights

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Accessories Installaon: Aroma Pump
WARNING:
• NEVER use pure (100% concentraon) aroma oil, as it will
damage the machine. You must use some carrier oil (such as grapeseed oil,
wheat germ oil, sweet almond oil, evening primrose oil etc.) to dilute and
make concentraon less than 50%.
• Do not use water soluble perfume or perfume with emulsiers
or aldehyde. Aroma Pump system might become damaged.
• Do not introduce excessive aroma liquid into the steam room to
avoid any harm for your health, or any damage to the steam room which is
made of acrylic or glass ber.
• Aroma steam may cause drowsiness and dizziness. If you feel
any discomfort, leave the steam room immediately and seek medical advice
if necessary.
• Keep the aroma pump and essenal oil away from children. If
any contact is made with eyes or mouth, rinse immediately with plenty of
water, and seek medical help if necessary.
• Aroma oil is ammable. Keep away from sources of ignion. Keep
container ghtly closed and be in a well-venlated place.
• Do not sparge aroma liquid to the wall of steam room.
We strongly recommend the cauon (right) to be placed in a visible
locaon near the steam room for all users.
Power Voltage: 120V-240V 50/60Hz
Motor Voltage: DC12V
Rated Power: 5W x2
CAUTION
This steam room is installed with an aromatherapy
dispensing system.
Please leave the room immediately if you feel discomfort or
have any anaphylacc reacon, including diculty in
breathing or (eyes/nasal cavity/throat/skin) irritaon. Seek
medical advice if symptoms persist.
This manual suits for next models
4
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