Insignia 6 KW Series Manual

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1
W ARNING
Electrical grounding is required on
all Insignia Steam Genera-
tors.
All
electrical supplies should be
disconnected when servicing gen-
erator.
All wiring must be installed by a
licensed electrical “part P”
certified contractor in accord-
ance
with local and national
codes.
All
plumbing must be installed by
a licensed plumber in accordance
withall applicable local and na-
tional
codes.
Insignia series generators arefor
indoor use only.
Insignia series generators are not
for space heating purposes.
Be certain that the steam shower
enclosures are properly sealed to
avoid water damage from escap-
ing steam. It is recommended
that 100% silicone be used to seal
all pipes and fittings. Steam must
be prevented from
escaping into the wall cavity.
Never shut off the water to a
steam generator thatis in use.
Electric Shock Hazard - High volt-
age exists within this equipment.
There are no user serviceable
parts
in this equipment.

REDUCE THE RISK OF OVERHEATING AND
SCALDING
1. Exit immediately if uncomfortable, dizzy or sleepy. Staying too long in
a heated area is capable of causing overheating.
2. Supervise children at all times.
3. Check with a doctor before use if pregnant, diabetic, in poor health or
under medical care.
4. Breathing heated air in conjunction with consumption of alcohol, drugs
REDUCE THE RISK OF SLIPPING AND FALL
INJURY
Use care when entering or exiting the steam room, floor may be slippery.
NOTE: For additional safety instructions, see owner’s manual.
CAUTION!
Do not contact steam head. Stay at least 12" away
from hot steam escaping from the steam outlet.
INSIGNIASTEAMSHOWER
GENERATORS
(6KWand9KWMODELS)

SAVETHESEINSTRUCTIONS

READALLINSTRUCTIONSCAREFULLYBEFORE
INSTALLATION.

PLEASENOTETHATFORCOMMERCIALUSEA“POST
WARNING”NOTICEMUSTBEDISPLAYEDCLEARLYON
THEDOORFORALLUSERSTOBEAWAREOFF.THESENO‐
TICESMUSTBE
PRODUCEDBYTHEOWNERTOCOMPLYWITHHEALTH
ANDSAFETYLEGISLATION.
IMPORTANT
Anexhaustfaninstalledoutsidethesteam
roomisstronglyrecommendedtoremove
excesssteamfromthebathroomorshower
Insignia 6/9 KW Series Installation and Service

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2
Contents
Insignia 6/9 KW Series Installation and Service
DescriponPage

SteamRoomDesignBasics3
ImportantSafetyNoce4
Selectmounnglocaons|Diagrams1‐35
InstallaonDescripon6
InstallaonDiagrams4‐57
InstallaonDiagrams6‐98
PlumbingInstrucons9
ElectricalConnecons10
OperaonalTesng11
TypicalSetup12


3
SteamRoomDesignBasics
Step1
Choose your steam bath space. The ideal ceiling height is 7' to prevent uncomfortable cooler temperature varia-
tions near the floor, and we recommend going no higher than 8'. If the
ceiling has to be higher than 8'. A ceiling slope of at least 3/4" per foot
will prevent condensation from dripping on bathers. The steam bath
space also has to be totally enclosed, with a vapor proof steam room
door to prevent steam from escaping. All inside surfaces must be com-
pletely sealed with a waterproof material such as tile. A floor drain
should be centred in the room. The rough opening size of the Steam
Room Door will need to be properly framed in before tiling
room. Skylights and exterior windows are not recommended for effi-
ciency, and the steam will block the view through the window. Tip: ask
your local home or building supply centre for proper vapor barrier to
install before tiling over walls, ceiling and floor. The best vapor barrier
will be a large sheet that will cover ceiling and walls with 1 piece (less
seams is better).
Step 2
Select a non-porous wall and ceiling surface material that complements the decor of your bath. Porcelain tile, mar-
ble, granite, travertine and Ceramic tile are great surface materials for steam baths. To ensure the most comforta-
ble steam bathing experience possible, choose a generator sized for the dimensions and unique characteristics of
your steam shower. Tip: Ask your local home or building supply centre for proper backing materials and adhe-
sives to securely attach surface material (tile, marble, etc) over vapor barrier. If you are not familiar with Tiling a
room, it may be best to hire a professional to install the surface material in your steam room.
Step 3
Find a good spot to install the steam generator. Within 10 feet of the steam head is recommended by most manu-
facturers. Utility hookups include wiring a dedicated 240V electrical circuit back to the board and plumbing in a
fresh water line. Common locations include, a bespoke cabinet outside the shower, a nearby closet, basement or
attic. IMPORTANT: the steam generator system will need to easily be accessible for occasional maintenance and
should not be exposed to freezing temperatures. It must never be installed in the actual shower itself.
Insignia 6/9 KW Series Installation and Service


4
IMPORTANT SAFETY INSTRUCTIONS
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. WARNING - To reduce the risk of injury, do not permit children to use this
product unless they are closely supervised at all times.
3. WARNING - To reduce the risk of injury:
a. The wet surfaces of steam enclosures may be slippery. Use care when
entering or leaving.
b. The steam head is hot. Do not touch the steam head and avoid the
steam near the steam head.
c. Prolonged use of the steam system can raise excessively the internal human body temperature and
impair the body’s ability to regulate its internal temperature (hyperthermia). Limit your use of steam to
10 - 15 minutes until you are certain of your body’s reaction.
d. Excessive temperatures have a high potential for causing fetal damage during the early months of
pregnancy. Pregnant or possibly pregnant women should consult a physician regarding correct expo
sure.
e. Obese persons and persons with a history of heart disease, low or high blood pressure, circulatory
system problems, or diabetes should consult a physician before using a steambath.
f. Persons using medication should consult a physician before using a steambath since some
medication may induce drowsiness while other medications may affect heart rate, blood pressure and
circulation.
4. WARNING - Hyperthermia occurs when the internal temperature of the body reaches a level several
degrees above the normal body temperature of 98.6 degrees F. The symptoms of hyperthermia include an in
crease in the internal temperature of the body, dizziness, lethargy, drowsiness and fainting. The effect of
hyperthermia include:
a. Failure to perceive heat:
b. Failure to recognize the need to exit the steambath:
c. Unawareness of impending risk:
d. Fetal damage in pregnant women:
e. Physical inability to exit the steambath: and
f. Unconsciousness.
WARNING - The use of alcohol, drugs or medication can greatly increase the risk of hyperthermia.
PLEASE SAVE THESE INSTRUCTIONS
Insignia 6/9 KW Series Installation and Service

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5
Insignia 6/9 KW Series Installation and Service


DIAGRAM1DIAGRAM2
DIAGRAM3
6"FROM
TOPOFTUB
OR12”
FROMFLOOR
Wall22mmto3/4”straight
maleconnector
100mmservice
clearance
LeaverValve
Pressurerelease
Steamout
15mmconnector
15mmdrain
connector
Watersupply
Union/compressionfing
40mmdiameterhole
22mmto3/4”
female
connector
LeaverValve

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6
Insignia 6/9 KW Series Installation and Service
Do not mount outdoors.
Protect from freezing.
Unit must be located as to allow
access for service.
The generator will not operate
properly, unless it is mounted level
with the arrows pointed up.
Do not put a shut off valve in the
steam line. Avoid traps and valleys
where water could collect and cause a
steam blockage. The hot steam line
must be insulated against user
contact.
Centering the steam pipe is critical in
rooms made of plastic, acrylic, resin,
fiberglass or similar materials.
Allowing the steam pipes to touch
materials not rated for 212 degrees
Fahrenheit or higher will result in
damage to these materials.
Do not install the steam head near
bench(es) or where steam may spray
or where condensation will drip on
the user as this will present a scald
hazard.
The steam pipe entry and any other
entry into the steam room must be
caulked to avoid damage caused by
steam leakage into the wall.
WARNING
IMPORTANT! Regular maintenance will help your steamer work properly for a
long time. Check for leaks, loose or damaged wires, signs of corrosion and
calcium build up in the tank on the level probe.
This is particularly important in areas with high calcium levels and other water
quality problems. Calcium build can cause poor steamer performance and
damage the heating elements!
The Insignia steam generator can be hung on a wall or sit on a base. The best
mounting location will satisfy all or most of the following:
1. The steam line should slope to allow condensation to drain. Condensation
should drain into the steam room.
2. The steam line should be less than twenty feet long. Ten feet is preferred.
Steam lines over twenty feet long should be insulated.
3. The mounting location should minimize the number of bends and elbows in
the steam line.
4. The generator should be installed in a dry, well ventilated area. Suggested
locations are under a vanity, in a closet, attic, crawl space or basement.
5. The location should provide clearance for service and element removal. See
diagram 2.
6. The mounting location should allow for a drain hook up.
7. The generator must be mounted in a minimum 7 cubic foot space.
8. The generator should not be mounted in an area subject to freezing.
Wall Mounting:
1. Note the location of the mounting holes on the back of the generator. The screws
must set directly into studs or equivalent supports.
2. Carefully hang the generator on the two screws. Tighten the screws. Replace the
front cover. Secure the front cover with six screws.
Floor Mounting:
1. In general the width of the unit allows it to sit on a shelf, across the ceiling joists or
on a floor. The generator must be restrained from moving. Normally the piping will pro-
vide adequate support. If not, additional support must be provided.
2. All floor installed generators must have provision for routine draining of the tank.


7
Insignia 6/9 KW Series Installation and Service
Centreinopening
40mmhole
1/4”
SpacerStudWall
1/4”
Steamnut
22mmto3/4”straight
maleconnector
40mmHole
10mmfromthewall
Steamhead
Steamoutlet
DIAGRAM4
DIAGRAM5

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8
Insignia 6/9 KW Series Installation and Service
DIAGRAM6
DIAGRAM7
Temperaturesensor
ControlPanel
Temperaturesensorcable
ControlPanelCable
6”Minimum
7’Max
DIAGRAM8
TemperatureProbe
ChromeSurround
Wall
Sensorwire
Silicone
15mmHole
DIAGRAM9


9
Insignia 6/9 KW Series Installation and Service
Do not mount outdoors.
Protect from freezing.
Unit must be located as to allow
access for service.
The generator will not operate
properly, unless it is mounted level
with the arrows pointed up.
Do not put a shut off valve in the
steam line. Avoid traps and valleys
where water could collect and cause a
steam blockage. The hot steam line
must be insulated against user
contact.
Centering the steam pipe is critical in
rooms made of plastic, acrylic, resin,
fiberglass or similar materials.
Allowing the steam pipes to touch
materials not rated for 212 degrees
Fahrenheit or higher will result in
damage to these materials.
Do not install the steam head near
bench(es) or where steam may spray
or where condensation will drip on
the user as this will present a scald
hazard.
The steam pipe entry and any other
entry into the steam room must be
caulked to avoid damage caused by
steam leakage into the wall.
WARNING
All plumbing shall be installed by a licensed plumber and conform with local & national codes.
Materials (locally available):
- 15mm copper tube for the water supply to the generator.
- 15mm water supply shut-off valve.
- 22mm x 3/4” male connector
- 22mm x 3/4” female connector
- 22mm copper tube for the steam line between the steam generator and the steam room.
- 15mm copper pipe/flexible hose for the tank drain.
- Silicone
- Pipe compound.
- 90 degree copper bend(s). The amount depends on the exact run required to meet the require-
ments of the room setup.
IMPORTANT - Maximum recommend input water pressure not to exceed 100 PSI.
Run 15mm copper tube between the nearest cold water line and the WATER INLET fitting on the
generator. Next locate a shut-off valve near the generator. Connect this line to the generator with
a 15mm compression adapter. When tightening this fitting always use two wrenches so there will
be no strain on the water inlet valve.
IMPORTANT!
If the generator is mounted in a place difficult for the owner to access, the water supply
shut- off valve should be located where it can be quickly accessed in an emergency.
PlumbingInstrucons
WaterRequirements
A. At the generator: Install a 22mm x 3/4” Male connector directly on to the steam tank.
B. Run the 22mm copper steam line from the generator to the steam room. Refer to DIAGRAM 2:
SELECT MOUNTING LOCATION.
C. The steam line should enter the steam room 12" above the floor or at least 6" above a tub rim
or ledge. See diagram 1.
D. At the steam room: Drill/prepare a 40mm hole for the steam line entry. Centre the 22mm
copper steam pipe in the 40mm hole. See diagram 5. - Terminate the steam line with a 22m x 3/4"
female connector.
Once the steam line is fully installed it is a good idea to cover the pipework with pipe lagging.
IMPORTANT
If the steam line is in an area where the temperature will be below 40 degrees Fahrenheit or if the
line is more than 20 feet long, best results can be obtained by insulating the steam pipe.
INSTALL STEAM HEAD INSULATOR: Apply silicone to the finished wall side of the steam head
insulator and screw on hand tight until it is flush with the wall with the opening pointing down. If a
hand tight fit does not align with the opening pointing down, use PTFE tape on the steam line
threads to adjust the fit.
InstallSteamLine


10
Insignia 6/9 KW Series Installation and Service
Install 15mm male adapter with flexible hose directly on to the tank as shown in
diagram 2. Do not run the drain uphill. The drain must be connected in accordance with local and
national codes.
DrainValve
Do not mount outdoors.
Protect from freezing.
Unit must be located as to allow
access for service.
The generator will not operate
properly, unless it is mounted level
with the arrows pointed up.
Do not put a shut off valve in the
steam line. Avoid traps and valleys
where water could collect and cause a
steam blockage. The hot steam line
must be insulated against user
contact.
Centering the steam pipe is critical in
rooms made of plastic, acrylic, resin,
fiberglass or similar materials.
Allowing the steam pipes to touch
materials not rated for 212 degrees
Fahrenheit or higher will result in
damage to these materials.
Do not install the steam head near
bench(es) or where steam may spray
or where condensation will drip on
the user as this will present a scald
hazard.
The steam pipe entry and any other
entry into the steam room must be
caulked to avoid damage caused by
steam leakage into the wall.
WARNING
IMPORTANT
Checkallofthestandardfixturesinthesteamroom.Allfixturepenetraonsmustbesealed
with100%siliconcaulktoavoidmoisturedamagewithinwalls.
It is recommended that the sensor be mounted in the steam room 6" from the ceiling, but not
directly over the steam dispersion head or more than 7 feet above the floor. String the sensor
cable from the sensor location through 10mm holes in the wall studs or ceiling joists to the gener-
ator location. Leave 3-4” of slack at the sensor location. Note: Do not staple through.
TemperatureSensorInstallaon
The low voltage control can be mounted directly to a finished wall either inside or outside the
steam room. Using a 15mm hole saw, drill a hole in the finished wall where the control is to be
mounted (the control cable should already be roughed-in to this location). Locate the control
cable, pull it out through the 15mm hole and plug the connector in to the adjoining wire from the
steam unit. Place 2 dabs of silicone to the back of the control panel and locate in to position. Next
Run a bead of silicone around the perimeter on the front of the control housing and behind where
the cable housing goes through the cavity wall. Please see Diagram 7.
ControlPanelInstallaon
ElectricalConnecon
AllconneconsMUSTbecarriedoutbyanapprovedpartPelectricianandaminorworkscerficatemust
beissueduponcompleon.ThisproductisNOTdesignedforDIYinstallandimproperinstallaoncouldbe
fatal.
Pleaseusecorrectsizeandtypetomeetelectricalcodes.Leave2feetofslackwireatgeneratorlocaon
forfinishhookup.Connectthegeneratortoadedicatedcircuitbreaker.

ELECTRICALFINISH
Materials(locallyavailable):
‐6mmtwin+earthradialforsupplywire.
A.RoutethesupplywirethroughtheholemarkedPOWER.
B.ConnectthesupplywirestoterminalsmarkedLandN.Diagram9
C.Connectthegroundtothegroundscrewmarkedaccordingly.

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11
Insignia 6/9 KW Series Installation and Service
1. Assure power and water are on.
2. Press the ON/OFF. The control should light-up.
3. Allow 5-10 minutes for the steam to start.
4. Once the steam starts, press the ON/OFF. The steam should stop; there shouldn't be any water flow. The control should not be lit-up.
5. Press the ON/OFF. The control should light up.
6. Within one minute the unit should again produce steam. It should call for water once every two
minutes or more depending on its power rating. It’s normal for the flow of steam out the steam
head to slow for up to 10 seconds each time the unit calls for water.
7. The unit will shut down automatically in 30 minutes. When the time runs out the steam will stop and there should not be any water flow. The
control should not be lit.
8. If the unit does not operate as described above, please refer to the insignia customer services for advice and assistance.
THE UNIT IS NOW READY FOR OPERATION.
OperaonalTest
Your new steam unit has the option to add LED 12/V lights to it. To install, simply attach the extension wire and locate the furthest position it
reaches. Once done you can add on the optional lights on to this. Whilst the unit does not come with lights please refer to an Insignia approved
reseller for assistance. To operate the light feature simply press and button on the control panel to activate the on/off feature.
OponalLightConnecon
On/Off


12
TypicalSetup

Thesetupaboveisonlyamockuptogiveyouanideaofhowtheinstallaonshouldbemade.
Insignia 6/9 KW Series Installation and Service
To prolong the life of the unit we highly recommend the use of an inline water softener to prevent
build up of scale. Regular checks to ensure the steamer is operating correctly and run at least
once a month for 20 mins if not in regular use. Remember when the unit is not in use close of the
water valve to ensure a calcium build up is not made during long periods of non use which could
cause the inlet valve on the steamer to malfunction.
Service/Maintenance
Insignia Europe
9a Deans Road
Old Wolverton
Milton Keynes
MK12 5NA
www.insigniarange.co.uk 