insys icom ADSL 1.0 Series User manual

Manual
INSYS ADSL 1.0

Copyright © September 12 INSYS MICROELECTRONICS GmbH
Any duplication of this manual is prohibited. All rights on this documentation and
the devices are with INSYS MICROELECTRONICS GmbH Regensburg.
Trademarks
The use of a trademark not shown below is not an indication that it is freely avail-
able for use.
MNP is a registered trademark of Microcom Inc.
IBM PC, AT, XT are registered trademarks of International Business Machine Cor-
poration.
INSYS®, e-Mobility LSG® and e-Mobility PLC® are registered trademarks of INSYS
MICROELECTRONICS GmbH.
Windows™ is a registered trademark of Microsoft Corporation.
Linux is a registered trademark of Linus Torvalds.
Publisher:
INSYS MICROELECTRONICS GmbH
Hermann-Köhl-Str. 22
D-93049 Regensburg, Germany
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: http://www.insys-icom.com
Date: Sep-12
Item: 31-22-03.169
Version: 1.1
Language: EN

Content
1Preface.....................................................................................................6
1.1 Defects Liability Terms ..........................................................................................6
1.2 Marking of Warnings and Notes............................................................................7
1.2.1 Symbols and Key Words .......................................................................... 7
1.3 Symbols and the Formatting in this Manual ..........................................................8
2Safety.......................................................................................................9
2.1 Usage According to the Regulations .....................................................................9
2.2 Permissible Technical Limits................................................................................10
2.3 Responsibilities of the Operator...........................................................................10
2.4 Qualification of the Personnel..............................................................................10
2.5 Instructions for Transport and Storage ................................................................10
2.6 Markings on the Product .....................................................................................11
2.7 Environmental Protection ....................................................................................11
2.8 Safety Instructions for Electrical Installation........................................................12
2.9 General Safety Instructions..................................................................................12
3General Information ...............................................................................14
4Scope of Delivery...................................................................................15
5Technical Data .......................................................................................16
5.1 Physical Features.................................................................................................16
5.2 Technological Features........................................................................................16
6Display and Control Elements ................................................................17
6.1 Meaning of the Displays ......................................................................................18
6.2 Function of the Control Elements ........................................................................18
7Connections...........................................................................................19
7.1 Front Panel Connections......................................................................................19
7.2 Connections on the Top.......................................................................................20
7.3 Connections on the Bottom.................................................................................21
7.4 ADSL Line Connection RJ45................................................................................21
8Function Overview .................................................................................22
9Mounting ...............................................................................................23
10 Initial Operation......................................................................................27
11 Operating Principle ................................................................................28
11.1 Operation via Telnet Connection..........................................................................28
4Sep-12

Contents
Sep-12 5
12 Function.................................................................................................29
12.1 General Functional Description............................................................................29
12.2 Country-Specific Configuration............................................................................30
12.3 PPPoA Configuration ...........................................................................................31
13 Command Reference .............................................................................32
14 Maintenance, Repair and Troubleshooting.............................................40
14.1 Maintenance........................................................................................................40
14.2 Troubleshooting...................................................................................................40
14.3 Repair ..................................................................................................................40
15 Waste Disposal ......................................................................................41
15.1 Repurchasing of Legacy Systems........................................................................41
16 Declaration of Conformity......................................................................42
17 Tables and Diagrams..............................................................................43
17.1 List of Tables .......................................................................................................43
17.2 List of Diagrams ..................................................................................................43
18 Index......................................................................................................44

Preface INSYS ADSL 1.0
1Preface
This manual allows for the safe and efficient use of the product. The manual is part
of the product and must always be stored accessible for installation, commission-
ing and operating personnel.
1.1 Defects Liability Terms
A usage not according to the intended purpose, an ignorance of this documenta-
tion, the use of insufficiently qualified personnel as well as unauthorised modifica-
tions exclude the liability of the manufacturer for damages resulting from this. The
liability of the manufacturer ceases to exist.
The regulations of our Delivery and Purchasing Conditions are effective. These can
be found on our website (www.insys-icom.de/imprint/) under “General Terms and
Conditions“.
6

INSYS ADSL 1.0 Preface
1.2 Marking of Warnings and Notes
1.2.1 Symbols and Key Words
Danger!
Risk of severe or fatal injury
One of these symbols in conjunction with the key word
Danger indicates an imminent danger. It will cause death or
severe injuries if not avoided.
Warning!
Personal injury
This symbol in conjunction with the key word Warning
indicates a possibly hazardous situation. It might cause
death or severe injuries if not avoided.
Caution!
Slight injury and / or material damage
This symbol in conjunction with the key word Caution
indicates a possibly hazardous or harmful situation. It might
cause slight or minor injuries or a damage of the product or
something in its vicinity if not avoided.
Note
Improvement of the application
This symbol in conjunction with the key word Note
indicates hints for the user or very useful information. This
information helps with installation, set-up and operation of
the product to ensure a fault-free operation.
7

Preface INSYS ADSL 1.0
1.3 Symbols and the Formatting in this Manual
This section describes the definition, formatting and symbols used in this manual.
The various symbols are meant to help you read and find the information relevant
to you. The following text is structured like a typical operating instruction of this
manual.
Bold print: This will tell you what the following steps will result in
After that, there will be a detailed explanation why you could perform the
following steps to be able to reach the objective indicated first. You can
decide whether the section is relevant for you or not.
An arrow will indicate prerequisites which must be fulfilled to be able to
process the subsequent steps in a meaningful way. You will also learn
which software or which equipment you will need.
1. One individual action step: This tells you what you need to do at this
point. The steps are numbered for better orientation.
A result which you will receive after performing a step will be marked
with a check mark. At this point, you can check if the previous steps
were successful.
Additional information which you should consider are marked with a
circled "i". At this point, we will indicate possible error sources and tell
you how to avoid them.
 Alternative results and steps are marked with an arrow. This will tell
you how to reach the same results performing different steps, or what
you could do if you didn't reach the expected results at this point.
8

INSYS ADSL 1.0 Safety
2Safety
The Safety section provides an overview about the safety instructions, which must
be observed for the operation of the product.
The product is constructed according to the currently valid state-of-the-art technol-
ogy and reliable in operation. It has been checked and left the factory in flawless
condition concerning safety. In order to maintain this condition during the service
life, the instructions of the valid publications and certificates must be observed and
followed.
It is necessary to adhere to the general safety instructions must when operating the
product. The descriptions of processes and operation procedures are provided with
precise safety instructions in the respective sections in addition to the general
safety instructions.
Moreover, the local accident prevention regulations and general safety regulations
for the operating conditions of the device are effective.
An optimum protection of the personnel and the environment from hazards as well
as a safe and fault-free operation of the product is only possible if all safety instruc-
tions are observed.
2.1 Usage According to the Regulations
The product may only be used for the purposes specified in the function overview.
In addition, it may be used for the following purposes:
Usage and mounting in an industrial cabinet.
Switching and data transmission functions in machines according to
the machine directive 2006/42/EC.
Usage as data transmission device for a PLC.
The product may not be used for the following purposes and used or operated un-
der the following conditions:
Controlling or switching of machines and systems, which do not
comply with the directive 2006/42/EC.
Usage, controlling, switching and data transmission of machines and
systems, which are operated in explosive atmospheres.
Controlling, switching and data transmission of machines, which may
involve risks to life and limb due to their functions or when a
breakdown occurs.
9

Safety INSYS ADSL 1.0
2.2 Permissible Technical Limits
The product is only intended for the use within the permissible technical limits
specified in the data sheets.
The following permissible limits must be observed:
The ambient temperature limits must not be fallen below or
exceeded.
The supply voltage range must not be fallen below or exceeded.
The maximum humidity must not be exceeded and condensate
formation must be prevented.
The maximum switching voltage and the maximum switching current
load must not be exceeded.
The maximum input voltage and the maximum input current must not
be exceeded.
2.3 Responsibilities of the Operator
As a matter of principle, the operator must observe the legal regulations, which are
valid in his country, concerning operation, functional test, repair and maintenance
of electrical devices.
2.4 Qualification of the Personnel
The installation, commissioning and maintenance of the product must only be per-
formed by trained expert personnel, which has been authorised by the plant opera-
tor. The expert personnel must have read and understood this documentation and
observe the instructions.
Electrical connection and commissioning must only be performed by a person, who
is able to work on electrical installations and identify and avoid possible hazards
independently, based on professional training, knowledge and experience as well
as knowledge of the relevant standards and regulations.
2.5 Instructions for Transport and Storage
The following instructions must be observed:
Do not expose the product to moisture and other potential hazardous
environmental conditions (radiation, gases, etc.) during transport and
storage. Pack product accordingly.
Pack product sufficiently to protect it against shocks during transport
and storage, e.g. using air-cushioned packing material.
Check product for possible damages, which might have been caused by improper
transport, before installation. Transport damages must be noted down to the ship-
ping documents. All claims or damages must be filed immediately and before in-
stallation against the carrier or party responsible for the storage.
10

INSYS ADSL 1.0 Safety
2.6 Markings on the Product
The identification plate of the product is either a print or a label on a face of the
product. Amongst other things, it contains the following markings, which are ex-
plained in detail here.
Observe manual
This symbol indicates that the manual of the product
contains essential safety instructions that must be followed
implicitly.
Dispose waste electronic equipment
environmentally
This symbol indicates that waste electronic equipment
must be disposed separately from residual waste via
appropriate collecting points. See also Section Disposal in
this manual.
CE marking
By applying a CE marking, the manufacturer confirms that
the product complies with the European directives that
apply product-specific.
Appliance Class II – double insulated
This symbol indicates that the product complies with
Appliance Class II
2.7 Environmental Protection
Dispose the product and the packaging according to the relevant environmental
protection regulations. The Waste Disposal section in this manual contains notes
about disposing the product. Separate the packaging components of cardboard
and paper as well as plastic and deliver them to the respective collection systems
for recycling.
11

Safety INSYS ADSL 1.0
2.8 Safety Instructions for Electrical Installation
The electrical connection must only be made by authorised expert personnel ac-
cording to the wiring diagrams.
The notes to the electrical connection in the manual must be observed. Otherwise,
the protection category might be affected.
The safe disconnection of circuits, which are hazardous when touched, is only en-
sured if the connected devices meet the requirements of VDE T.101 (Basic re-
quirements for safe disconnection).
The supply lines are to be routed apart from circuits, which are hazardous when
touched, or isolated additionally for a safe disconnection.
2.9 General Safety Instructions
Caution!
Moisture and liquids from the environment may seep into
the interior of the product!
Fire hazard and damage of the product.
The product must not be used in wet or damp
environments, or in the direct vicinity of water. Install the
product at a dry location, protected from water spray.
Disconnect the power supply before you perform any work
on a device which may have been in contact with moisture.
Caution!
Short circuits and damage due to improper repairs and
modifications as well as opening of maintenance areas.
Fire hazard and damage of the product.
It is not permitted to open the product for repair or
modification.
Caution!
Overcurrent of the device supply!
Fire hazard and damage of the product due to overcurrent.
The product must be secured with a suitable fuse against
currents exceeding 1.6 A.
12

INSYS ADSL 1.0 Safety
Caution!
Overvoltage and voltage peaks from the mains supply!
Fire hazard and damage of the product due to overvoltage.
Install suitable overvoltage protection.
Caution!
Damage due to chemicals!
Ketones and chlorinated hydrocarbons dissolve the plastic
housing and damage the surface of the device.
Never let the device come into contact with ketones (e.g.
acetone) or chlorinated hydrocarbons, such as
dichloromethane.
13

General Information INSYS ADSL 1.0
3General Information
This manual describes different versions of the INSYS ADSL 1.0 that only differ
regarding the supported ADSL specification. These devices are referred to as
INSYS ADSL 1.0 in the manual. The devices are:
INSYS ADSL 1.0A
INSYS ADSL 1.0B
If the devices are different, this will be mentioned explicitly in the respective
sections.
The INSYS ADSL 1.0A supports the ADSL specifications Annex A, Annex M, and
Annex L. The INSYS ADSL 1.0B supports the ADSL specification Annex B. The
specifications mainly differ regarding the used frequency ranges. Annex B is used
in Germany almost exclusively.
14

INSYS ADSL 1.0 Scope of Delivery
4Scope of Delivery
The scope of delivery for the INSYS ADSL 1.0 includes all accessories listed below.
Please check if all accessories are included in the box. If a part is missing or
damaged, please contact your distributor.
INSYS ADSL 1.0
Support CD with operator manual in PDF format
15

Technical Data INSYS ADSL 1.0
5Technical Data
5.1 Physical Features
All specified data was measured with nominal input voltage, at full load, and an
ambient temperature of 25°C. The limit value tolerances are subject to the usual
variations.
Physical Feature Value
Operating voltage minimum 10 V DC
maximum 60 V DC
Power consumption approx. 3.5 W
Reset input level HIGH level = 3-12 V (contact open or
voltage strength for external supply)
LOW level = 0-1 V
Current consumption of the active
reset input against GND (internal 3.3 V)
Typically 0.35 mA (when enabling the
input by connecting to GND)
Weight 190 g
Dimensions (Width x Depth x Height) 55 mm x 110 mm x 75 mm
Temperature range -20 °C – 55 °C
Maximum permissible humidity 95% non-condensing
IP rating Housing IP40, Terminals IP20
Table 1: Physical Features
5.2 Technological Features
Technological Feature Description
Supported Standards ADSL/ADSL2/ADSL2+ (G.992.1, G.992.2,
T1.413, G992.3, G.992.5) with optimised
AFE (Analogue Front End) designed to
meet ADSL (TR-067) and ADSL2+ (TR-
100) requirements
LLC encapsulation according to RFC1483
Ethernet port 10/100 Mbit/s full/half duplex auto sense;
automatic detection of "crossover" or
"patch" wiring; dying gasp.
Table 2: Technological Features
16

INSYS ADSL 1.0 Display and Control Elements
6Display and Control Elements
Figure 1: Display and control elements on the front of the device
Position Description
1 Power LED
2 ADSL LED
3 Reset key
4 LAN status LED (yellow)
5 LAN status LED (green)
Table 3: Description of the display and control elements on the front panel of the device
17

Display and Control Elements INSYS ADSL 1.0
6.1 Meaning of the Displays
LED Colour Function off flashing blinking on
Power green Supply missi
ng present
green SYNC search
(training)
setup
(hand-
shake)
connected
(show-
time)
ADSL
yellow WAN ADSL traf-
fic
yellow Traffic Ethernet
traffic
LAN
status green Link connected
Table 4: Meaning of the LED displays
6.2 Function of the Control Elements
Description Operation Meaning
Press once for a short time. Resets the INSYS ADSL 1.0 via
software and restarts it.
(Soft reset)
Press at least 3 seconds. Resets the hardware and restarts
the INSYS ADSL 1.0.
(Hard reset)
Reset key
Press three times for a short
time within 2 seconds.
Deletes all settings of the INSYS
ADSL 1.0 and resets the device to
the factory defaults.
Table 5: Description of the functions and meaning of the control elements
18

INSYS ADSL 1.0 Connections
7Connections
7.1 Front Panel Connections
Figure 2: Connections on the front panel of the device
Position Description
1 Ethernet port (RJ45, 10/100 BT)
Table 6: Description of the connections on the front panel of the device
19

Connections INSYS ADSL 1.0
7.2 Connections on the Top
Figure 3: Connections on the top of the device
Terminal Description Description
1 Reset Reset input
2 GND Ground
3 10 ... 60 VDC Power supply 10 V – 60 V DC
4 GND Ground
Table 7: Description of the connections on the top of the device
20