insys icom GPRS 5.1 User manual

Manual
INSYS GPRS 5.1
Ethernet

Copyright © July 11 INSYS MICROELECTRONICS GmbH
Any duplication of this manual is prohibited. All rights on this documentation and
the devices are with INSYS MICROELECTRONICS GmbH Regensburg.
Trademarks
The use of a trademark not shown below is not an indication that it is freely avail-
able for use.
MNP is a registered trademark of Microcom Inc.
IBM PC, AT, XT are registered trademarks of International Business Machine Cor-
poration.
INSYS®, e-Mobility LSG® and e-Mobility PLC® are registered trademarks of INSYS
MICROELECTRONICS GmbH.
Windows™ is a registered trademark of Microsoft Corporation.
Linux is a registered trademark of Linus Torvalds.
Publisher:
INSYS MICROELECTRONICS GmbH
Hermann-Köhl-Str. 22
D-93049Regensburg, Germany
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: http://www.insys-icom.com
Date: Jul-11
Item: 31-22-03.171
Version: 1.1
Language: EN

Contents
1Preface................................................................................................................. 6
1.1 Defects Liability Terms .......................................................................................................6
1.2 Marking of Warnings and Notes ........................................................................................7
1.2.1 Symbols and Key Words ...................................................................................................7
1.3 Symbols and the Formatting in this Manual .....................................................................8
2Safety .................................................................................................................. 9
2.1 Usage According to the Regulations..................................................................................9
2.2 Permissible Technical Limits.............................................................................................10
2.3 Responsibilities of the Operator.......................................................................................10
2.4 Qualification of the Personnel .........................................................................................10
2.5 Instructions for Transport and Storage............................................................................10
2.6 Markings on the Product ..................................................................................................11
2.7 Environmental Protection ................................................................................................11
2.8 Safety Instructions for Electrical Installation...................................................................11
2.9 General Safety Instructions..............................................................................................12
3Scope of Delivery .............................................................................................. 14
4Further Information.......................................................................................... 15
4.1 Knowledge Base................................................................................................................15
4.2 Training .............................................................................................................................15
5Technical Data................................................................................................... 16
5.1 Physical Features ..............................................................................................................16
5.2 Technological Features.....................................................................................................17
6Display and Control Elements........................................................................... 18
6.1 Meaning of the Displays...................................................................................................19
6.2 Function of the Control Elements ....................................................................................19
7Connections....................................................................................................... 20
7.1 Front Panel Connections...................................................................................................20
7.2 Terminal Connections on the Top ....................................................................................21
7.3 Terminal Connections on the Bottom..............................................................................22
7.4 LAN Connection ................................................................................................................23
8Function Overview............................................................................................ 24
9Mounting .......................................................................................................... 26
10 Commissioning ................................................................................................. 30
11 Operating Principle ........................................................................................... 34
11.1 Operating the Web Interface ...........................................................................................34
4Jul-11

Contents
Jul-11 5
12 Functions........................................................................................................... 36
12.1 Status ................................................................................................................................36
12.2 GSM/GPRS.........................................................................................................................37
12.2.1 Establishment of the WAN Connection .................................................................... 37
12.2.2 Mobile Radio Parameters.............................................................................................. 37
12.2.3 Periodic Logout/Login and Periodic Restart ............................................................. 39
12.2.4 Internet Connection Check........................................................................................... 39
12.3 LAN ....................................................................................................................................40
12.3.1 LAN Settings ..................................................................................................................... 40
12.4 NAT....................................................................................................................................41
12.4.1 NAT Settings..................................................................................................................... 41
12.5 DynDNS .............................................................................................................................43
12.5.1 Dynamic DNS Update..................................................................................................... 43
12.6 Administration..................................................................................................................44
12.6.1 Web Interface Access ..................................................................................................... 44
12.6.2 Restart and Resetting the Default Settings ............................................................. 44
12.7 Firmware update ..............................................................................................................45
12.7.1 Updating the Firmware ................................................................................................. 45
13 Maintenance, Repair and Troubleshooting...................................................... 46
13.1 Maintenance .....................................................................................................................46
13.2 Troubleshooting................................................................................................................46
13.3 Repair ................................................................................................................................46
14 Waste Disposal.................................................................................................. 47
14.1 Repurchasing of Legacy Systems......................................................................................47
15 Declaration of Conformity................................................................................ 48
16 Export Regulation ............................................................................................. 49
17 GPRS Dial-Up Parameters ................................................................................. 50
18 FAQ – Frequently Asked Questions .................................................................. 51
19 International Safety Instructions ..................................................................... 52
19.1 Safety Precautions ............................................................................................................52
20 Glossary............................................................................................................. 54
21 Tables and Diagrams......................................................................................... 57
21.1 List of Tables .....................................................................................................................57
21.2 List of Diagrams ................................................................................................................57
22 Index.................................................................................................................. 58

Preface INSYS GPRS 5.1
1Preface
This manual allows fort he safe and efficient use of the product. The manual is part of
the product and must always be stored accessible for installation, commissioning and
operating personnel.
1.1 Defects Liability Terms
A usage not according to the intended purpose, an ignorance of this documentation, the
use of insufficiently qualified personnel as well as unauthorised modifications exclude
the liability of the manufacturer for damages resulting from this. The liability of the
manufacturer ceases to exist.
The regulations of our Delivery and Purchasing Conditions are effective. These can be
found on our website (www.insys-icom.de/imprint/) under “General Terms and Condi-
tions“.
6

INSYS GPRS 5.1 Preface
1.2 Marking of Warnings and Notes
1.2.1 Symbols and Key Words
Danger!
Risk of severe or fatal injury
One of these symbols in conjunction with the key word Danger
indicates an imminent danger. It will cause death or severe in-
juries if not avoided.
Warning!
Personal injury
This symbol in conjunction with the key word Warning indi-
cates a possibly hazardous situation. It might cause death or
severe injuries if not avoided.
Caution!
Slight injury and / or material damage
This symbol in conjunction with the key word Caution indicates
a possibly hazardous or harmful situation. It might cause slight
or minor injuries or a damage of the product or something in its
vicinity if not avoided.
Note
Improvement of the application
This symbol in conjunction with the key word Note indicates
hints for the user or very useful information. This information
helps with installation, set-up and operation of the product to
ensure a fault-free operation.
7

Preface INSYS GPRS 5.1
1.3 Symbols and the Formatting in this Manual
This section describes the definition, formatting and symbols used in this manual. The
various symbols are meant to help you read and find the information relevant to you.
The following text is structured like a typical operating instruction of this manual.
Bold print: This will tell you what the following steps will result in
After that, there will be a detailed explanation why you could perform the
following steps to be able to reach the objective indicated first. You can de-
cide whether the section is relevant for you or not.
An arrow will indicate prerequisites which must be fulfilled to be able to
process the subsequent steps in a meaningful way. You will also learn
which software or which equipment you will need.
1. One individual action step: This tells you what you need to do at this point.
The steps are numbered for better orientation.
A result which you will receive after performing a step will be marked with
a check mark. At this point, you can check if the previous steps were suc-
cessful.

, we will indicate possible error sources and tell you
how to avoid them.
s, or what you could do if
you didn't reach the expected results at this point.
Additional information which you should consider are marked with a cir-
cled "i". At this point
Alternative results and steps are marked with an arrow. This will tell you how
to reach the same results performing different step
8

INSYS GPRS 5.1 Safety
2Safety
The Safety section provides an overview about the safety instructions, which must be
observed for the operation of the product.
The product is constructed according to the currently valid state-of-the-art technology
and reliable in operation. It has been checked and left the factory in flawless condition
concerning safety. In order to maintain this condition during the service life, the instruc-
tions of the valid publications and certificates must be observed and followed.
It is necessary to adhere to the general safety instructions must when operating the
product. The descriptions of processes and operation procedures are provided with pre-
cise safety instructions in the respective sections in addition to the general safety in-
structions.
Moreover, the local accident prevention regulations and general safety regulations for
the operating conditions of the device are effective.
An optimum protection of the personnel and the environment from hazards as well as a
safe and fault-free operation of the product is only possible if all safety instructions are
observed.
2.1 Usage According to the Regulations
The product may only be used for the purposes specified in the function overview. In ad-
dition, it may be used for the following purposes:
Usage and mounting in an industrial cabinet.
Switching and data transmission functions in machines according to the
machine directive 2006/42/EC.
Usage as data transmission device for a PLC.
The product may not be used for the following purposes and used or operated under the
following conditions:
Controlling or switching of machines and systems, which do not comply
with the directive 2006/42/EC.
Usage, controlling, switching and data transmission of machines and sys-
tems, which are operated in explosive atmospheres.
Controlling, switching and data transmission of machines, which may in-
volve risks to life and limb due to their functions or when a breakdown oc-
curs.
9

Safety INSYS GPRS 5.1
2.2 Permissible Technical Limits
The product is only intended for the use within the permissible technical limits specified
in the data sheets.
The following permissible limits must be observed:
The ambient temperature limits must not be fallen below or exceeded.
The supply voltage range must not be fallen below or exceeded.
The maximum humidity must not be exceeded and condensate formation
must be prevented.
The maximum switching voltage and the maximum switching current lo-
ad must not be exceeded.
The maximum input voltage and the maximum input current must not be
exceeded.
2.3 Responsibilities of the Operator
As a matter of principle, the operator must observe the legal regulations, which are valid
in his country, concerning operation, functional test, repair and maintenance of electrical
devices.
2.4 Qualification of the Personnel
The installation, commissioning and maintenance of the product must only be per-
formed by trained expert personnel, which has been authorised by the plant operator.
The expert personnel must have read and understood this documentation and observe
the instructions.
Electrical connection and commissioning must only be performed by a person, who is
able to work on electrical installations and identify and avoid possible hazards independ-
ently, based on professional training, knowledge and experience as well as knowledge of
the relevant standards and regulations.
2.5 Instructions for Transport and Storage
The following instructions must be observed:
Do not expose the product to moisture and other potential hazardous en-
vironmental conditions (radiation, gases, etc.) during transport and stor-
age. Pack product accordingly.
Pack product sufficiently to protect it against shocks during transport and
storage, e.g. using air-cushioned packing material.
Check product for possible damages, which might have been caused by improper trans-
port, before installation. Transport damages must be noted down to the shipping docu-
ments. All claims or damages must be filed immediately and before installation against
the carrier or party responsible for the storage.
10

INSYS GPRS 5.1 Safety
2.6 Markings on the Product
The identification plate of the product is either a print or a label on a face of the product.
Amongst other things, it contains the following markings, which are explained in detail
here.
Observe manual
This symbol indicates that the manual of the product contains
essential safety instructions that must be followed implicitly.
Dispose waste electronic equipment environmentally
This symbol indicates that waste electronic equipment must be
disposed separately from residual waste via appropriate collect-
ing points. See also Section Disposal in this manual.
CE marking
By applying a CE marking, the manufacturer confirms that the
product complies with the European directives that apply prod-
uct-specific.
Appliance Class II – double insulated
This symbol indicates that the product complies with Appliance
Class II
2.7 Environmental Protection
Dispose the product and the packaging according to the relevant environmental protec-
tion regulations. The Waste Disposal section in this manual contains notes about dispos-
ing the product. Separate the packaging components of cardboard and paper as well as
plastic and deliver them to the respective collection systems for recycling.
2.8 Safety Instructions for Electrical Installation
The electrical connection must only be made by authorised expert personnel according
to the wiring diagrams.
The notes to the electrical connection in the manual must be observed. Otherwise, the
protection category might be affected.
The safe disconnection of circuits, which are hazardous when touched, is only ensured if
the connected devices meet the requirements of VDE T.101 (Basic requirements for safe
disconnection).
The supply lines are to be routed apart from circuits, which are hazardous when touched,
or isolated additionally for a safe disconnection.
11

Safety INSYS GPRS 5.1
2.9 General Safety Instructions
Caution!
Moisture and liquids from the environment may seep into the
interior of the product!
Fire hazard and damage of the product.
The product must not be used in wet or damp environments, or
in the direct vicinity of water. Install the product at a dry loca-
tion, protected from water spray. Disconnect the power supply
before you perform any work on a device which may have been
in contact with moisture.
Caution!
Short circuits and damage due to improper repairs and modifi-
cations as well as opening of maintenance areas.
Fire hazard and damage of the product.
It is not permitted to open the product for repair or modifica-
tion.
Caution!
Overcurrent of the device supply!
Fire hazard and damage of the product due to overcurrent.
The product must be secured with a suitable fuse against cur-
rents exceeding 1.6 A.
Caution!
Overvoltage and voltage peaks from the mains supply!
Fire hazard and damage of the product due to overvoltage.
Install suitable overvoltage protection.
Caution!
Damage due to chemicals!
Ketones and chlorinated hydrocarbons dissolve the plastic
housing and damage the surface of the device.
Never let the device come into contact with ketones (e.g. ace-
tone) or chlorinated hydrocarbons, such as dichloromethane.
12

INSYS GPRS 5.1 Safety
Caution!
Distance from antennas to persons!
A too low distance from GSM antennas to persons can affect
the health.
Please observe to keep a minimum distance of 20 cm between
the GSM antenna and persons during operation.
Note
Export restriction for FCC!
Possible offence against approval regulations.
If the final product is not approved in the U.S. territories, the
application manufacturer shall take care that the 850 MHz and
190 MHz frequency bands be deactivated and that band set-
tings be inaccessible to end users. If these demands are not met
(e.g. if the AT interface is accessible to end users), it is the re-
sponsibility of the application manufacturer to always ensure
that the application be not exported to countries within the
area of validity of the FCC.
13

Scope of Delivery INSYS GPRS 5.1
3Scope of Delivery
The scope of delivery for the INSYS GPRS 5.1 Ethernet includes all accessories listed be-
low. Please check if all accessories are included in the box. If a part is missing or dam-
aged, please contact your distributor.
INSYS GPRS 5.1 Ethernet
Cable:
1 Ethernet crossover cable
1 Manual
Optional accessories
CD ROM with user manual
GSM antenna
Outside wall antenna, magnetic base antenna or patch antenna
14

INSYS GPRS 5.1 Further Information
4Further Information
4.1 Knowledge Base
Basic information about topics, like mobile radio and network technology that may be
helpful when integrating the product of INSYS icom into your application, can be found
in our Knowledge Base that will be continuously updated. You can find the Knowledge
Base under http://www.insys-icom.com/knowledge/
4.2 Training
We also offer a wide range of trainings for a more profound knowledge transfer, either
at our premises or at your location. Refer to http://www.insys-icom.com/training/ for
more information about our trainings.
15

Technical Data INSYS GPRS 5.1
5Technical Data
5.1 Physical Features
Caution!
Overvoltage and voltage peaks from the mains supply!
Fire hazard and damage of the product due to overvoltage.
Install suitable overvoltage protection.
All specified data was measured with nominal input voltage, at full load, and an ambient
temperature of 25°C. The limit value tolerances are subject to the usual variations.
Physical Feature Value
Operating voltage minimum 10 V DC
maximum 60 V DC
Power consumption idle approx. 1.4 W
Power consumption connection approx. 3 W
Level inputs HIGH level = 3-12 V (contact open or volt-
age strength for external supply)
LOW level = 0-1 V
Current consumption of an active input
against GND (internal 3.3 V)
Typically 0.5 mA (when enabling the in-
put by connecting to GND)
Switch output, maximum switch voltage 30 V (DC) / 42 V (AC)
Switch output, maximum current load 1 A (DC) / 0.5 A (AC)
Transmitted output:
EGSM 850 and 900: Class 4
EGSM 1800 and 1900: Class 1
EGSM 850 and 900: Class E2
GSM 1800 and 1900: Class E2
2 W
1 W
0.5 W
0.5 W
Weight 250 g
Dimensions (Width x Depth x Height) 55 mm x 110 mm x 75 mm
Temperature range -20° C – 55° C
Maximum permissible humidity 95% non-condensing
IP rating Housing IP40, Terminals IP20
Table 1: Physical Features
16

INSYS GPRS 5.1 Technical Data
5.2 Technological Features
Technological Feature Description
GSM frequencies (2G) 850, 900, 1800, 1900 MHz
SIM card reader Support for 1.8 V and 3.3 V SIM cards
SMS SMS dispatch; incoming SMS can be received, but
cannot be accessed via the web interface.
CSD up to 14.4 kBit/s
GPRS GPRS Multislot Class 12, Coding scheme 1 bis 4,
PBCCH, Mobile Station Class B
EDGE (EGPRS) EDGE Multislot Class 10, Modulation and Coding
Scheme MCS 1-9
Table 2: Technological Features
17

Display and Control Elements INSYS GPRS 5.1
6Display and Control Elements
Figure 1: Display and control elements on the front of the device
Position Description
1 Reset key
2 SIM card holder
3 SIM card eject button
4 Power LED
5 Status LED
6 Connect LED
7 RX/TX LED
8 Signal LED
Table 3: Description of the display and control elements on the front panel of the device
18

INSYS GPRS 5.1 Display and Control Elements
6.1 Meaning of the Displays
LED Colour Function off flashing blinking on
Power green Supply missing present
Status yellow Connection
not regis-
tered registered initialisation
PPP con-
nection
established
Connect yellow Network
connection missing present
RX/TX green
Data traffic
LAN missing present
Signal green GSM signal too low present
(see Table 5) optimum
Table 4: Meaning of the LED displays
Signal LED blinking cycle Quality Signal quality
on 25 .. 31 optimum
60 ms 23 .. 24 very good
140 ms 21 .. 22 good
260 ms 19 .. 20 still good
380 ms 17 .. 18 satisfying
500 ms 15 .. 16 sufficient
1000 ms 13 .. 14 barely sufficient
off 0 .. 12 insufficient
off 99 not detectable
Table 5: Blinking code of the signal LED
6.2 Function of the Control Elements
Description Operation Meaning
Press for at least 1 second. Resets the hardware and
restarts the INSYS GPRS 5.1
Ethernet.
(Hard reset)
Reset key
Press five times for a short
time within 10 seconds.
Deletes all settings of the
INSYS GPRS 5.1 Ethernet and
resets the device to the fac-
tory defaults.
SIM card eject button Press with a pointed object Ejects the SIM card holder.
Table 6: Description of the functions and meaning of the control elements
19

Connections INSYS GPRS 5.1
7Connections
7.1 Front Panel Connections
Figure 2: Connections on the front panel of the device
Position Description
1 Ethernet port (RJ45)
2 Serial interface (without function)
3 GSM antenna connection (FME socket)
Table 7: Description of the connections on the front panel of the device
20