Intec SG2H Series User manual

Operation Manual and
Assembly Instructions
Segment Conveyor SG
Series
SG2H, SG2L, SG3H, SG3L

This operation manual is a part of the technical documentation of the respective
segment conveyor according to the EC directives for machines.
This operation manual corresponds with MRL Annex. I .7.4.
These operation manual is intended for the plant manager, who must pass them on to the staff who
is responsible for the installation, connection, operation and maintenance of the machine. He must
make sure that the information contained in the operation manual and the enclosed documents has
been read and understood. The operation manual must be stored in a well-known place within easy
reach; it must be consulted even in case of the slightest doubt.
The manufacturer cannot be held liable for damage to persons, animals, objects or to the machine
itself, which are caused by inexpert operation, non-compliance or insufficient compliance with the
safety criteria indicated in these operation manual, and/or by modifications to the machine or the
use of inadequate spare parts.
If in doubt, the text of the original operating instructions apply.
This operating manual plus the documents mentioned in the Annex must be available to the
maintenance staff.
The plant operating company is responsible for ensuring that these documents are always
accessible to the staff.
The copyright for this operation manual is held solely by
INTEC – Automationsprodukte für Industrietechnik GmbH
Werner-von-Siemens-Str.
D – 93 28 Regenstauf
or by its legal successor.
It is prohibited to duplicate this operation manual or to pass it on to any third parties,
in whole or in part, without written permission.
Version 2.0 Translation of the original operating instructions Status 0 -20 4
These documents and all attachments are not subject to updates!
Version Date Modification Modified by
2 0 01/2014 Anpassung MRL 2006/42/EG TP

- Segment conveyor-page 0 1
Index
. General Page . – .5
1 1 ___ Description _____________________________________ 1 1
1 2 ___ Manufacturer & service ____________________________ 1 1
1 3 ___ Use ___________________________________________ 1 2
1 3 1 __ Use within the intended fields of application ___________ 1 2
1 3 2 __ Improper use ___________________________________ 1 3
1 4 ___ Technical data___________________________________ 1 4
1 5 ___ Dimensions _____________________________________ 1 5
1 6 ___ Noise level _____________________________________ 1 5
2. Safety Page 2. – 2.3
2 1 ___ Marking of instructions in the operating manual _________ 2 1
2 2 ___ Staff qualification and training_______________________ 2 1
2 3 ___ Safety information ________________________________ 2 2
3. Main components Page 3. – 3.2
3 1 ___ Basic Construction _______________________________ 3 1
3 1 1 __ Deflector types (optional) _________________________ 3 1
3 1 2 __ Separator types (optional) ________________________ 3 2
3 2 ___ Equipment description ____________________________ 3 2
4. Transport & assembly Page 4. – 4.2
4 1 ___ Transport information _____________________________ 4 1
4 2 ___ Safe installation information ________________________ 4 1
4 3 ___ Installation site __________________________________ 4 1
4 4 ___ Assembly and electrical connection __________________ 4 2
5. Operation Page 5. – 5.2
5 1 ___ Safety information ________________________________ 5 1
5 2 ___ Commissioning __________________________________ 5 2
5 3 ___ System filling ____________________________________ 5 2
6. Maintenance & setting Page 6. – 6.4
6 1 ___ Wear and spare parts _____________________________ 6 1
6 2 ___ Inspection ______________________________________ 6 1
6 3 ___ Cleaning instruction ______________________________ 6 2
6 3 1 __ Clean parts container ____________________________ 6 2
6 3 2 __ Lifting segment cleaning __________________________ 6 3
6 3 3 __ Sorting channel cleaning _________________________ 6 4
6 3 4 __ Output rail cleaning ______________________________ 6 5
6 3 5 __ Separator cleaning ______________________________ 6 6
6 3 6 __ Cleaning interval ________________________________ 6 6
Annex
Declaration of Incorporation
Clamp and PIN terminal diagram
Spare parts list

- Segment conveyor-page 1 1
General 1 1
. Description
Segment conveyor SG
Series: SG2H, SG2L, SG3H, SG3L
.2 Manufacturer & service
INTEC-Automationsprodukte für Industrietechnik GMBH
Werner-von-Siemens-Str 11
D-93128 Regenstauf
Phone: [phone] / 93 29 - 0
Fax: [phone] / 93 29 - 33
E-Mail: info@intec-ger de
Internet: www intec-ger de

- Segment conveyor-page 1 2
General 1 1
.3 Use
.3. Use within the intended fields of application
The segment conveyor is exclusively used for feeding, sorting and separating of specific product
parts The diameter of these product parts must be between 2 mm and 20 mm; they may not
exceed a total length of 100 mm The product part size depends on the respective segment
conveyor
The product parts must have a high parts quality and may not be magnetic or coated with oil,
grease or any other coating If the product parts do have a coating, the sliding surfaces of the
segment conveyor must be cleaned in regular intervals For further information refer to chapter 1 4
"Technical data: and chapter 6 3 "Cleaning instructions)
Refer to chapter 1 5 "Dimensions" for the permitted filling volume
Please refer to chapter 3 “Main components” for information regarding the functional design
The segment conveyor is intended for integration into a main machine, The segment
conveyor is not equipped with a control unit and must be controlled by the main machine,
into which the belt hopper is integrated (activation and deactivation of the machine). Only
after all requirements of the EU achinery Directive regarding safety and occupational
health are met, the segment conveyor may be operated.
The use within the intended fields of application also includes:
- Observation of all notes in the operating instructions
- Compliance with all inspection and maintenance works
- Observation of the general and special security notes in these operating instructions and the
relevant provisions for accident prevention
Any other use or any use in excess thereof shall be considered not in accordance with the intended
use INTEC Automationsprodukte für Industrietechnik GmbH shall not be held liable for damages
caused by that
WARNING