Intuis Cylia 250 User manual

Made in
FRANCE
Manual ref. : 1898588
Edition n° 23.47
Installation manual
The information contained in this document is non-contractual. Auer reserves the right to modify the technical specifications or characteristics of any of their appliances without prior notice.
Cylia 250
Domestic hot water heat pump
on ambient air
Cylia 250
Ref. 353601

- INSTALLER - DOMESTIC HOT WATER HEAT PUMP 250 AIR MANUAL-
2

CONTENTS
1 SAFETY............................................................ 4
2 RECOMMENDATIONS .................................... 6
2.1 - Storage ....................................................................................................6
2.2 - Transport.................................................................................................6
2.3 - Handling .................................................................................................7
2.4 - Contents of packaging.......................................................................7
2.5 - Unpacking ..............................................................................................7
2.6 - Symbols used ........................................................................................7
3 OPERATING PRINCIPLE ................................. 8
4 PRESENTATION............................................... 9
4.1 - Dimensions ............................................................................................9
4.2 - EU declaration.......................................................................................9
4.3 - Technical specications and performances ...............................9
5 INSTALLATION.............................................. 10
5.1- Placement and positioning.............................................................10
5.1.1- Placement choice ....................................................................................................10
5.1.2- Positioning and anchoring...................................................................................10
5.2- Air connection .....................................................................................11
5.3 - Hydraulic connections.....................................................................11
5.4 - Condensates drainage.....................................................................13
5.5 - Electrical connections ......................................................................14
5.5.1 - Remove the top cover...........................................................................................14
5.5.2 - External control.......................................................................................................14
6 SETUP AND USE .......................................... 15
6.1 - Control panel.......................................................................................15
6.2 - Utilisation..............................................................................................16
7 MAINTENANCE AND TROUBLESHOOTING17
7.1 - Water circuit / Condensate draining...........................................18
7.2 - Air intake circuit..................................................................................19
7.3 - Electrical maintenance ....................................................................19
7.4 - Drainage................................................................................................19
7.5 - Modication.........................................................................................19
7.6 - Decommissioning..............................................................................19
7.6.1 - Leak detection.........................................................................................................19
7.6.2 - Removal and evacuation .....................................................................................19
7.6.3 - Charging process....................................................................................................20
7.6.4 - Decommissioning ..................................................................................................20
7.6.5 - Recovery ....................................................................................................................20
7.7.6 - Recycling and Disposal.........................................................................................20
7.7 - Troubleshooting.................................................................................21
7.8 - Sensor data .........................................................................................21
7.9 - List of spare parts...............................................................................22
7.10 - Error message codes: errors, solutions and operating in
case of error.........................................................................................24
8 WARRANTY ................................................... 26
8.1 - Limitations of warranty....................................................................26
8.1.1 - General information ..............................................................................................26
8.1.2 - Exclusion from warranty ......................................................................................26
8.1.2.1 - Use...............................................................................................................26
8.1.2.2 - Handling....................................................................................................26
8.1.2.3 - Installation site........................................................................................26
8.1.2.4 - Electrical connections ..........................................................................26
8.1.2.5 - Hydraulic connections .........................................................................26
8.1.2.6 - Accessories...............................................................................................26
8.1.2.7 - Maintenance............................................................................................26
9 APPENDICES................................................. 27
9.1 - Wiring diagram...................................................................................27
- INSTALLER - DOMESTIC HOT WATER HEAT PUMP 250 AIR MANUAL - 3

1 - SAFETY
Danger of death by electrocution
Touching live electrical wires can cause severe
injury.
• Before undertaking any work on the
appliance, ensure to switch o the power
supply to the appliance.
• Ensure that there is no possibility of the
power supply becoming active again.
Danger of injury or death due to the
absence of, or defective, safety devices.
Absence of safety devices can be dangerous
and may result in burns or other injuries.
Injuries could be caused by pipes bursting
for example.
The information provided in this document
does not represent all of the diagrams
required for a professional installation of the
safety devices.
• Install all required safety devices in the
circuit.
• Inform the user of where the safety devices
are placed, and how they work.
Preserving these documents
• This manual and all other relevant documents should be given to
the system user.
The system user should keep these manuals for future reference.
• Follow all relevant national and international
health and safety rules and regulations.
Danger resulting from improper use
Any work carried out by an unqualied person
can result in damage to the installation or in
physical injury.
• Do not perform any maintenance work on
this appliance unless you are a qualified
professional.
Intended use and applicable areas of use
This appliance is intended for use as an
appliance for domestic hot water production.
The intended use of the appliance includes
the following points:
• following the instructions for operating,
installing, and maintaining this appliance
and all other parts and components of the
system.
• ensuring the compliance with all conditions
of inspection and maintenance which are
listed in this manual.
Humidity and water splashes
The appliance should be installed in an area
where it is not exposed to humidity and
without risk of being splashed by water.
Rules and regulations (directives, laws, and
standards)
Once the appliance is installed and switched
on, all decrees, directives, technical rules,
safety measures and standards, must be
respected in their current version in eect.
•This appliance should not be used by: children
under 3 years old; anyone with reduced
physical, sensory or mental capabilities; or
by anyone who has insucient experience
or knowledge of the appliance; unless
they are being supervised by someone
who is responsible for their safety and in
possession of the operating instructions of
the appliance.
• Children should be supervised to ensure that
they do not play with the appliance.
• Cleaning and maintenance of the appliance
should not be undertaken by children
without proper supervision.
• Children from 3 to 8 years are only allowed
to actuate that the tap connected to the
water heater.
• Any intervention on the
thermodynamic water heater should
only be performed by qualied personnel.
• Follow the safety instructions!
• Any intervention on the refrigeration circuit
must be made by a qualied person who holds
a Category 1 certicate of tness.
Refrigerant R290, contained in the heat pump
circuit, does not pose an environmental hazard
but is ammable.
→Refrigerant R290 is odorless.
→Do not damage the refrigeration circuit
tubes,
→Do not handle ame or other ammable
sources inside the device,
→In the event of a leakage of the refrigerant,
unplug the plug, ventilate the room and
contact the customer service,
→Do not pierce or burn the appliance: the
recovery of the uid is mandatory in case
of intervention on the refrigeration circuit.
- INSTALLER - DOMESTIC HOT WATER HEAT PUMP 250 AIR MANUAL-
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WARNING
Do not use any methods to accelerate the
defrosting or cleaning process other than
those recommended by the manufacturer.
The appliance must be stored in a room which
does not contain a perpetual ame or other
source of ignition (for example: open ame,
gas powered appliances or electric radiators
in use).
Do not pierce or burn.
Warning: refrigerant uids may be odourless.
This product is not intended to be operated
at an altitude greater than 2000m.
A method of disconnection ensuring a
complete cut-off according to Category
III conditions must be installed in the xed
piping to conform to installation regulations.
Protect the appliance with:
• an 10A all-pole circuit breaker with a
contact opening of at least 3mm.
• a protective 10A circuit breaker with a
30mA dierential.
Water may drain from the discharge pipe of
the pressure limiting device. This pipe should
be kept open to open air.
• Verify that the ventilation openings are not
obstructed.
• A new pressure-relief valve (not included) must
be installed and set to 6 bars on the domestic
cold water supply of the appliance. The use of
a membrane valve is recommended.
•This valve must conform to all national standards
in eect.
•The pressure-relief drainage outlet should
be installed in a frost-free place and in a
downward sloping position.
Maintenance - Troubleshooting
• Drainage : Turn o the power supply and the
cold water, open the hot water valves and then
set the safety group to the drainage position.
• The pressure-relief valve should be activated
regularly so as to eliminate limescale and check
for blockages.
• If the electrical supply cable is damaged, it
must be replaced by the manufacturer, their
customer service technicians, or by a qualied
professional to avoid risk of injury.
• See the § «Dimensions» and the § «Installation»
of this manual to nd the necessary dimensions
for proper installation of this appliance.
• See the § «Hydraulic connections» of this manual
to find the minimum and maximum water
pressures and temperatures.
• Repair and maintenance of electrical
components must include initial safety checks
and component inspection procedures.
• If there is a defect that could compromisesafety,
then no power supply should be connected to
the product until it is satisfactorily processed.
If the defect cannot be corrected immediately
but must be allowed to work then an adequate
interim solution must be used. This must be
reported to the equipment owner so that all
parties are informed.
• Initial security controls must include:
- Discharge of capacitors: Discharge safely to
avoid sparking.
- Verification that no electrical components
are energized and that no wiring is exposed
during system charging, recovery or purging.
- That there is continuity of connection to the
ground.
Repair of intrinsically safe components
Intrinsically safe components are the only
components that can be used in the presence of
a ammable atmosphere. The equipment used
must be properly sized.
- INSTALLER - DOMESTIC HOT WATER HEAT PUMP 250 AIR MANUAL - 5

2 - RECOMMENDATIONS
The appliance can only function when
lled with water. Never turn on the
appliance if the tank has not been properly
lled with water and completely purged of
air.
2.1 - Storage
STORAGE PRECAUTIONS:
• Admissible storage and transport
temperatures of the domestic hot
water heat pump are from -5°C to +35°C.
2.2 - Transport
The product can be tilted on a 90° face. This is indicated on the cardboard packaging.
In case of horizontal transport, the product must be tilted gradually. It is forbidden to tilt the product
on the other sides.
We do not guarantee the damage caused by a transport or handling of the product that is not in
accordance with our recommendations.
Accepted
Forbidden
- INSTALLER - DOMESTIC HOT WATER HEAT PUMP 250 AIR MANUAL-
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• 1 domestic hot water heat pump.
• 1 doumentation packet containing 1 installation and user
manual, and 1 warranty form.
• 1 transport strap.
2.4 - Contents of packaging
2.3 - Handling
If tipped, the centre of gravity will
shift towards the top: handle with
care.
Admissible transportation positions :
All other transport positions are forbidden.
Non-admissible
transportation positions :
All other transport positions are
FORBIDDEN.
The upper covers of the appliance
are not made to withstand force and
should not be used for handling purposes.
Do not drop or lower suddenly
Risk of tipping
Once the domestic hot water heat
pump is installed in its denitive
position, it is imperative to wait 60
minutes before it is turned on.
The appliance is supplied with a transport strap, to facilitate handling
to the installation site.
Keep the transport bag out of the reach
of children (risk of suocation).
• Remove cardboard packaging.
• Remove the centring cardboard.
• Remove the bag of accessories and the transport bag.
• Without tilting the appliance, use the appropriate tool to remove
the screw from underneath the wooden pallet.
• Use the transport bag to move the appliance to its nal location.
2.5 - Unpacking
• Remove the inner and outer compressor .
B
2.6 - Symbols used
Contains controlled
substances, do not dispose
of in the garbage. In case of
disposal, please respect the
regulations for the recovery
of electrical and electronic
equipment.
Caution : contains a
ammable refrigerant uid.
Please make sure to
respect the installation and
handling precautions.
Consult the installation
manual before all work
on the product: handling,
installation, use and
maintenance.
- INSTALLER - DOMESTIC HOT WATER HEAT PUMP 250 AIR MANUAL - 7

- INSTALLER - DOMESTIC HOT WATER HEAT PUMP 250 AIR MANUAL-
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3 - OPERATING PRINCIPLE
The domestic hot water heat pump is a small-capacity heat pump dedicated to the production of domestic hot water.
The appliance uses the air to capture calories and then transfers them to the water in the tank.
That is made possible by the use of refrigerant uid allowing the transfer from one midium to another. This appliance has the particularity of
operating on the R290 gas, guaranteeing good thermodynamic performance and negligible environmental impact.
Rep. Description Rep. Description
1 Tank 11 Evaporator
2 Electrical resistance 12 Air sensor
3 Safety aquastat 13 Expansion valve
4 Capacitor 14 Capillary expansion valve
5 Domestic hot water sensor 15 Manual purger
6 Compressor 16 Domestic hot water outlet
7 Pressure switch 17 Air inlet
8 Expansion valve bulb 18 Air outlet
9 Fan 19 Domestic cold water inlet
10 Evaporator sensor

4.1 - Dimensions
4 - PRESENTATION
4.3 - Technical specications and
performances
Domestic hot water heat
pump 250L
Heat pump performance
Nominal volume L250
Max.input power W1900
Air temperature range °C +5 to +35 °C
DHW* temperature with heat
pump °C 40 to 60 °C
Max.heat pump power
consuption W700
Indoor sound power level** dB(A) 56
Refrigerant -/kg R290 / 0,150
Global warming potential kg 0,450 kg CO2
Type of air connection -Ambient air
Normative Data (EN 16147)
Draw cycle -L
COP* -3.2
Reserve capacity W32
Daily electricity consumption kWh 3.64
Hot water reference temperature °C 53.8
Heating time -8h00
Energy class -A+
Seasonal energy eciency %133
Vmax L321
V40 td L713
Dimensions and connections
Dimensions mm Ø630 x H1721
Weight when empty kg 82
Connection diameter for DCW*
and DHW* inches 3/4
Electrical power supply V-Hz-A 230V - 50Hz - 10A
Protection rating -IPX1
Circuit breaker (D curve) A10
Frequency band*** MHz 868-868.6
RF power*** dB.m 10.65
Tank
Materials / protection -Enamelled steel
Maximum service pressure MPa 0.6 (6 bar)
Max. condensates ow rate L/h 0.3
Built-in electrical back-up power
(87°C safety setting) W1200
Max.temp with electrical back-up °C 60
* DHW = Domestic Hot Water
DCW = Domestic Cold Water
COP = Performance eciency
**Sound power level tested in semi-anechoic chamber
***If equipped with the radio option
4.2 - EU declaration
This device complies with international electrical safety standards
IEC 60335-1, IEC 60335-2-21, IEC 60335-2-40. The CE marking
present on the device attests to its conformity with the
following Community Directives, of which it meets the essential
requirements:
• Low Voltage Directive (LV): 2014/35/EU.
• Electromagnetic Compatibility Directive: (EMC): 2014/30/EU.
• Ecoconception Directive for Energy-related products:
2009/125/EC.
• Limiting Hazardous Substances (ROHS): 2011/65/EU.
- INSTALLER - DOMESTIC HOT WATER HEAT PUMP 250 AIR MANUAL - 9

5.1- Placement and positioning
• It is PROHIBITED to install the appliance:
- Outside.
- In rooms exposed to frost, where the temperature is less than 7°C,
including when the appliance is operating.
- In humid rooms which have signicant steam or vapour emissions
(for example, a bathroom).
- In rooms where there is any risk of explosion due to gas, pollution
or dust.
•Avoid placing the appliance close to bedrooms to minimise noise
pollution.
• Do not install the air intake nozzle near a vapour exhaust (minimum
distance of 0,6m).
• It is PROHIBITED :
-To let the appliance operate using air intake which contains solvents
or explosive materials.
- To use air intake which contains grease, dust or aerosol particles.
- To connect vented exhaust hoods to the ventilation system.
-To use air intake containing combustion materials from a boiler.
5 - INSTALLATION
5.1.1- Placement choice
INSTALLATION PRECAUTIONS :
•Theappliancemustnot beinstalled near
a perpetual ame or other source of ignition.
• The appliance must be installed in such a way so
as to avoid mechanical damage to the appliance.
5.1.2- Positioning and anchoring
• To ensure the proper functioning of the domestic hot water heat pump and to facilitate maintenance work, a space must be left free around
the appliance, as well as a minimum ceiling height so that the hood can be removed.
- INSTALLER - DOMESTIC HOT WATER HEAT PUMP 250 AIR MANUAL-
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5.3 - Hydraulic connections
• A new pressure-relief valve (not included) must be installed and
set to 6 bars on the domestic cold water supply of the appliance.
We would recommend a membrane valve.
The membrane valve system must conform to national and
domestic standards and regulations in eect.
• The pressure-relief valve should be installed as close as possible to
the appliance’s cold water inlet and the water ow should never
be hampered by any accessory (valve, pressure-reducer,
etc...)
• The pressure-relief valve drainage outlet must be installed in a
frost-free place, in a downward-sloping position.
•The pressure-relief valve drainage outlet should be sized according
to building regulations and must never be obstructed. It should
be connected to a vertical draining pipe, using a funnel which
allows an open space of at least 20mm and which is at least equal
in diameter to the appliance’s piping connection.
• If the pressure of the domestic cold water supply is higher than 5
bars, a pressure-reducer should be installed above the pressure-
relief valve near the starting point of the installation (a pressure
of 4-5 bars is recommended).
• It is advised to t a shut-o valve above the pressure-relief valve.
• For installations equipped with:
- piping of a small diameter
- ceramic plate valves
A domestic water expansion vessel, or anti-hammer valves
which are adapted to the installation should be installed as close
as possible to the shut-o valve.
The vertical position of the domestic
hot water heat pump must be strictly
respected. If not, there is a risk of condensates
leaking and resulting in a water leak at the base
of the appliance.
• The oor must be able to support the weight of the domestic hot
water heat pump (weight of the domestic hot water heat pump
lled with water 250 L= 335 kg).
5.2- Air connection
The appliance is designed for use with indoor air.
It can be ducted to indoor air, provided the following requirements
are met :
- Air temperature between 5°C and 35°C;
- Ø160mm insulated duct;
- Total length of duct < 6 metres round trip
(with one elbow = one metre).
Failure to comply with these recommendations will invalidate the
manufacturer’s warranty.
Mounted without a duct, the device must be installed in a room not
heated (minimum 20m3) isolated from neighboring heated rooms.
• If the free height under the ceiling is less than 60cm above the water
heater, it is recommended to install an elbow at the air outlet and
orient it to the rear or to the sides.
• The thermodynamic water heater allows the recovery of the heat
coming from the ground of an unheated, semi-buried room such
as than the workchop or the garage.
• The thermodynamic water heater allows dehumidication and
cooling of rooms such as laundry rooms or cellars.
It is forbidden to duct the appliance to
outside air!
• The following materials should be used for the
domestic hot water circuit:
- copper
- stainless steel
- brass
- plastic
If the materials used in the domestic hot water circuit
are incompatible, corrosion damage may occur.
Consequently, the appliance should always be connected to copper
domestic hot water pipes with a cast-iron or steel link, or with
dielectric connections (not supplied) to avoid an iron/copper galvanic
bridge.
• Thoroughly flush the supply line piping before connecting the
appliance to the domestic installation so as not to introduce any
particles, metallic or other, into the appliance.
• Respect the standards in eect in the country of use, notably hydraulic
regulations and pressure safety regulations.
• The maximum temperature of domestic hot water at the tap points
must never exceed 50°C for the toilet and 60°C for other uses. Install
adequate thermostatic mixers to avoid burn hazards.
• The appliance must operate with water between 12oF and 30oF. With
particularly hard water (TH>25oF) it is advised to use a water softener.
• If any of these points have been neglected the warranty will be null
and void (values given are for water at a temperature of 20oC). (See
DTU-60-1 for more information).
Resistivity <2200 Ωcm or <4500Ωcm
Complete alkalimetric title <1.6 meq/l <8OF
CO2<15 mg/l
Calcium (Ca++) <1.6 meq/l <8OF
Sulfates (SO4
--) >2 meq/l <10OF
Chlorides (Cl-) >2 meq/l <10OF
Sulfates and Chlorides(SO4
--+Cl-) >3 meq/l <15OF
Use of a recirculation pump should be
avoided. Recirculating can cause a lack
of hot water and overconsumption of energy. If
using a recirculation pump, the piping should
be insulated and the pump should be controlled
by a timer or another system which will prevent
domestic hot water from circulating continuously.
If any of these points have been neglected
or if the water quality did not allow
correct treatment within the legal framework the
warranty will be null and void.
- INSTALLER - DOMESTIC HOT WATER HEAT PUMP 250 AIR MANUAL - 11

1. Stop valve
2. Pressure reducing valve
3. Check- valve
4. Insulating dielectric sleeve (not supplied)
5. Pressure relief membrane valve (not supplied)
7. Run-o siphon
8. Domestic water expansion vessel
9. Thermostatic mixing valve
10. Drainage valve
- INSTALLER - DOMESTIC HOT WATER HEAT PUMP 250 AIR MANUAL-
12

5.4 - Condensates drainage
The cooling of the air circulating in the evaporator can lead to the formation of condensate, the quantity of which varies according to the level
of humidity in the air.
Condensate must be evacuated via a drain pipe at the rear of the appliance to a waste water drain.
To ensure correct drainage, the following points must be observed:
• Drainage must be via a siphon (the hose must not be used as a siphon) to the waste water system ;
• Fill the siphon with water ;
• The drain pipe must be immersed in the water in the siphon ;
• A minimum 3° slope must be maintained ;
• It is forbidden to bend the hose ;
• Do not connect to a nipple.
The siphon is essential, as if it is connected directly to the waste water, rising sewage can damage the
appliance’s refrigeration circuit!
- INSTALLER - DOMESTIC HOT WATER HEAT PUMP 250 AIR MANUAL - 13

5.5 - Electrical connections
Do not connect the domestic hot water
heat pump to wiring from an older water
heater using the peak/o-peak hours contact.
The domestic hot water heat pump must be
continuous powered on and control the peak/
o-peak hours is done by an independent wiring.
Grounding is obligatory.
Power supply is managed through a 230V single-phase
and grounding cable.
The power supply should comply with all regulations in eect in the
country of installation, as well as the NFC 15-100 standard.
A method of disconnection which ensures total power-cut in
Category III conditions should be installed in fixed piping in
compliance with the installation rules.
• an 10A all-pole circuit breaker with a minimum 3mm contact
opening.
• a protective 10A circuit breaker with a 30mA dierential.
If the power supply cable is damaged it must be replaced by the
manufacturer, their customer service technicians, or by a qualied
technician to avoid any risk of injury or danger.
5.5.1 - Remove the top cover
3
2
1
To access the electrical connections hub:
• Remove the cover and the shell.
• Remove the cover of the appliance by removing the screws which
x the shell onto the lower part of the appliance.
• Remove the black protective cover from the electronics board.
5.5.2 - External control
Only a dry contact, voltage-free,
external connection may be used.
Otherwise you risk damage to the electronics
board.
It is not advised to operate the domestic
hot water heat pump during o-peak
hours so as to optimise its functionality.
- INSTALLER - DOMESTIC HOT WATER HEAT PUMP 250 AIR MANUAL-
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6.1 - Control panel
Temperature setting
DEFAULT light
MENU light
After pressing the Turbo button for 3 seconds
Heating symbol
Stationary = Heating in progress
Flashes = Boost activate
TEMPERATURE key
Short press= Temperature setting
Long press = stopping or lifting of default
Boost key
Short press=Boost switch on
Long press = Menu
6 - SET-UP AND USE
• Leave the appliance unplugged.
• Open the hot water outlet which is located the highest on the
appliance.
• Open the cold water inlet on the pressure-relief valve.
• Fill the tank until water is coming out of the highest outlet.
• Close the hot water outlet.
Before turning the appliance on, ensure that the entire circuit is
watertight.
The domestic hot water heat pump operates primarily with the
heat pump as long as the air intake temperature remains in the
authorised range from +5°C à +35°C. Outside of this range, the
electrical back-up ensures the heating of domestic hot water.
Deterioration risk: the water tank must
be lled before the appliance is switched
on or connected to a power supply.
The temperature of the domestic hot water provided by the heat
pump is adjustable up to 60°C.
In the case of high domestic hot water consumption, the domestic
hot water heat pump has a comfort function,
p
which increases
the heating capacity when there is less than 1/3 of the tank’s volume
left at over 38°C.
If more domestic hot water is required from time to time, the
domestic hot water heat pump has a « boost» function (activated
by the user) which ensures that the water heats to the desired
temperature (
for example: 50°C
) quickly with the help of the heat pump
and electrical back-up. This function is deactivated as soon as the
required temperature is reached (
for example: 50°C
).
From time to time, check that there are no alerts (in case of an alert,
please refer to § «Error messages»).
- INSTALLER - DOMESTIC HOT WATER HEAT PUMP 250 AIR MANUAL - 15

6.2 - Utilisation
On / Standby
• Short press = Switch on
• Long press = Standby
In standby, the product continues to provide frost protection.
Temperature setting
• Brief successive presses on = temperature setting
In order to get the best of the heat pump, it is recommended to do not set
the water temperature setpoint too high if the needs aren't important.
By default, the water temperature is set at 55°C.
After a few seconds without use, the display turns o (discrete mode) with
the exception of the heating indicator.
A simple press on one of the keys (
to .
or ) starts the display and
you can read the current instruction.
Boost activation
• Brief press on = "Boost" function is actived the "Heating"
symbol ashes
The "Boost" function is a temporary override of the electrical back-up
and the heat pump in simultaneous operation. It speeds up the rise in
temperature over a heating cycle.
The "Heating" symbol ashes to indicate that the "Boost" function in
progress.
The "Boost" function is automatically deactivated as soon as the DHW
setpoint temperature is reached (end of the heating cycle).
Menu (Long press (3 sec.) on )
= "Smart" function (manages heating according to estimated needs).
= "Comfort" function (back up heater activation in case of high water
consumption).
= "Protect" function (activation of a weekly anti-legionella cycle).
= "Electrical" function (for operation on the electrical back-up only).
= "O-peak hours" function (for operation only on an o-peak signal).
• Brief press on : to go to the next function.
• Brief press on : to activate (LED on) or deactivate (LED o) the
function.
"SMART" function
The "Smart" function allows you to keep only part of the temperature from
the tank when the device detects a lower need for hot water.
WARNING : In the event of heavy use of hot water, this function may bring
discomfort. We recommend that you activate it only after
familiarizing yourself with the device and the actual hot
water needs is provided.
"COMFORT " function
The "Comfort" function authorizes operation of the electrical back-up in
same time as the heat pump to prevent the water from going below a
minimum comfort temperature of 38°C.
The electric back-up heater will operate until the water temperature
reaches 43°C then it will stop and only the heat pump will complete the
heating of the water heater.
If the "O-peak hours" function is activated, the "Comfort" function is
canceled during "peak hours" periods (external contact open).
"PROTECT " function
During the anti-legionella cycle, the water temperature is raised to 60°C
by the heat pump. If the domestic hot water setpoint is already set at 60°C
(see § "Water temperature setting"), then there will be no antilegionella
cycle since it is permanent. If a cycle is interrupted by a prohibition period
(external contact), it will be restarted at the next period authorization.
"ELECTRIC " function
When the "Electric" function is activated, the appliance only uses the
electric back-up heater to heat the water.
It allows emergency operation in case of impediment use of the heat
pump (air ducts awaiting connection, dusty work near the device, etc.).
"OFF-PEAK " function
The docmestic hot water heat pump electrical back-up is not-authorised
to operate when the external contact is open except in the following
cases :
- frost protection ;
- turbo function.
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7 - MAINTENANCE AND TROUBLESHOOTING
In order to maintain eciency and improve durability it
is advised that an annual maintenance check be carried
out by a qualied professional.
• Any work on the heat pump must be
carried out by a qualied professional.
• Observe all health and safety rules !
• Any work on the refrigerant circuit must be
carried out by a qualied professional with a
Category 1 certicate of aptitude.
• It is strictly prohibited to release refrigerant gas
into the atmosphere.
The refrigerant must be collected before any
work is carried out on the circuit.
• Switch o the domestic hot water heat pump
before opening it.
• Wait for the fan to come to a complete stop
before starting work on the appliance.
•Do not get water on any of the electrical parts.
• The pressure limiting device must be operated
regularly to eliminate limescale and to check for
blockages.
• Check the condition of the corrosion-proof
anode at minimum once per year.
When draining the tank, ensure that there is a large enough air inlet
at the top to avoid any depression in the tank.The following materials
and products should be avoided:
- Brushes with steel bristles or pads
- Scouring powder
- Any bleach-based product or chlorinated derivative
In case of maintenance or if taking the domestic hot water
heat pump out of service, please respect the environmental
protection regulations regarding recovery, recycling and disposal
of consumables and components.
The R290 refrigerant in the heat pump
circuit poses no risk to the environment,
but it is ammable.
→The R290 refrigerant is odourless.
→Do not damage the pipes in the refrigerant
circuit.
→Do not handle a flame or any other flammable
source on the inside of the appliance.
→If the refrigerant is leaking, unplug the
appliance, air out the room, and contact
customer service.
→Do not use any mechanical means to speed
up the defrosting process.
→Do not pierce or burn the appliance: in case
of intervention on the refrigerant circuit, the
refrigerant must be recovered.
→The refrigerant circuit containing ammable
refrigerant complies with national gas
regulations.
→In case of operating on the refrigerant circuit:
1) Secure the area you will be working in
2) Inform people of the potential danger
involved in the work
3) Check that the risk of inammation is
minimised
4) Avoid working in a conned space; the area
must be suciently ventilated
5) Check the area with an appropriate leak
detector before and during the work
6) Place a CO2or dry powder
extinguisher near the work area
7) Do not smoke
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7.1 - Water circuit / Condensate draining
To check that the condensates are draining correctly:
- Remove the upper cover (see §«Electrical connections»
procedure).
- Check for blockages in the drainage outlet.
- Clean the condensate recovery trough, where deposits from
the air intake may have gathered.
- Clean the exible drainage hose.
The pressure limiting device must be switched on regularly to
eliminate limescale and to check for blockages.
Check that all hydraulic connections on the domestic hot water
heat pump are watertight.
If the corrosion-proof anode is in a poor
state of repair it will shorten the lifespan
of the appliance and render the warranty
null and void.
The primary corrosion-proof anode ensures the protection of the
tank, it must be inspected at regular intervals (at minimum once per
year) after the initial set-up of the domestic hot water heat pump.
Check the magnesium anode by measuring the current:
• Disconnect the anode cable from the earth terminal.
• Measure the current between the anode cable and the earth
terminal.
If the current is greater than 0.3mA, the anode is operational; if the current is less than 0.3mA, visually check the anode:
- Remove the plastic cover.
- Partially drain the appliance below the height of the anode.
- Remove the anode.
- Check the diameter of the anode at the narrowest point. This diameter must be greater than 15mm (the initial diameter of the anode
being 33mm).
- If the diameter is less than 15mm, replace the anode.
- Remove any deposits from the thread.
- Ret the anode.
- Rewire the anode.
- Ret the plastic cover.
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7.4 - Drainage
When draining the tank, ensure that there is a sucient air intake at
a high point of the tank so as to avoid any depressions in the tank.
Materials and products to avoid:
- brushes with steel bristles and steel wool pads
- scouring powder
- all bleach based or chloride products
1) Switch o the power supply.
2) Shut o the cold water inlet valve on the safety group and ensure
there is an air intake valve on a high point of the appliance.
3) Open the hot water valves.
4) Set the safety group to the drainage position.
7.5 - Modication
Any modication of the appliance is prohibited. Any replacement
of components must be done by a professional with original parts
from the manufacturer.
7.6 - Decommissioning
In the event of a prolonged absence with the power supply to the
housing and the product disconnected, ask a qualied professional
to drain the product or protect it from freezing.
Under no circumstances should potential ignition sources be used
for the detection or detection of refrigerant leaks. A halogen are
(or other detector using an open ame) shall not be used.
• Electronic leak detectors may be used to detect refrigerant leaks,
but for ammable refrigerants, sensitivity may not be adequate or
may require recalibration.
• Ensure that the detector is not a potential ignition source and is
suitable for the refrigerant used. Leak detection equipment must be
set to a percentage of the lower ammability limit of the refrigerant
and must be calibrated for the refrigerant used. The value of 25%
of the lower ammable limit is used as the maximum.
• Liquid leak detectors are also suitable for use with most refrigerants
but the use of chlorine-containing detergents should be avoided
as chlorine can react with the refrigerant and corrode copper from
the piping.
• If a leak is suspected, all open flames must be suppressed /
extinguished.
7.6.1 - Leak detection
• When opening the refrigeration circuit to perform repairs - or for
any other purpose - conventional procedures must be used.
• For ammable refrigerants, it is important to use best practice as
ammability must be considered.
• The following procedure must be followed :
- Remove the refrigerant ;
- Purge the circuit with inert gas ;
- Evacuate to the atmosphere;
- Purge with inert gas ;
- Open the circuit by cutting or brazing.
• Refrigerant must be recovered in a suitable recovery bottle.
• The system must be purged with nitrogen without oxygen.
• This process may need to be repeated several times. Compressed
air or oxygen should not be used to purge refrigerant systems.
• The purge of refrigerants must be performed by breaking the
vacuum in the system with nitrogen without oxygen: By lling
up until the working pressure is reached, an evacuation to the
atmosphere, and nally by vacuum pulling.
• This process must be repeated until there is no more refrigerant
in the circuit.
• When the last oxygen-free nitrogen charge is used, the circuit must
be brought to atmospheric pressure to allow intervention.
• Ensure that the vacuum pump outlet is not near potential ignition
sources and that ventilation is available.
7.6.2 - Removal and evacuation
The only maintenance work needed on the air intake circuit is to
clean the evaporator (at least once per year and dependent on the
quality of air intake).
If using air lters check if they are clean regularly. Clean and replace
if necessary.
The fan blades are sharp-edged and may cause injury; take care not
to damage or deform them.
7.2 - Air intake circuit
Neglecting to clean the circuit board and
other electronic components in a dusty
environment can lead to a risk of overheating
and ignition.
It is mandatory to periodically inspect for the cleanliness and the
absence of dust deposits on the electronic circuit board and the
electrical terminals:
• of the compressor;
• of the electrical resistance ;
• of the dierent condensers.
Verify the correct tightness of all lugs. Adapt the frequency of
inspection to the air quality. In a dusty environment more frequent
maintenance and inspection is necessary, at minimum 1 time per
year.
• Check that the wiring is not subject to wear, corrosion, excessive
pressure, vibration, contact with sharp edges or any other adverse
eects due to its environment.
• Maintenance must also take into account the eects of long-term
continuous vibration from components such as the compressor
and fan.
7.3 - Electrical maintenance
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When transferring refrigerant into the recovery bottles, ensure that
only the appropriate bottles are used. Make sure you have enough
bottles to recover the entire system load. All cylinders used are
dedicated to the refrigerant recovered and labeled for it (i.e., special
cylinders for refrigerant recovery). Cylinders must be complete with
pressure relief valve, associated shut-o valves and in good working
condition. Empty recovery cylinders are evacuated and, if possible,
cooled prior to recovery.
• Recovery equipment must be in good working order with all
instructions at hand and must be suitable for recovery of all
refrigerants including, where applicable, ammable refrigerants.
In addition, a set of calibrated scales must be available and in good
working order.
• Hoses must be complete with leak-free disconnects and in good
condition. Before using the recovery machine, verify that it is in
good working order, has been properly maintained and that all
associated electrical components are sealed to prevent ignition in
the event of a refrigerant leak. Consult the manufacturer if in doubt.
• The recovered refrigerant must be returned to the supplier in the
appropriate recovery bottle and the transfer note lled in correctly.
Do not mix refrigerants in recovery units and especially not in
recovery bottles.
• If compressors or compressor oils need to be replaced, make sure
they have been vacuum pulled to an acceptable level to ensure
they are not left in the ammable refrigerant lubricant. Vacuum
pulling must be done before the compressor is returned to the
supplier. Only electric heating of the compressor body should be
used to accelerate this process. When oil is drained from a system,
it must be done safely.
7.6.5 - Recovery
• The product must be labelled indicating that it has been taken out
of service and emptied of the refrigerant.
• The label must be dated and signed.
• Ensure that there are labels on the product indicating that it
contains a ammable refrigerant.
Entrust the disposal of the packaging to the installer who installed
the product.
The above symbol requires:
- Do not dispose of the product with the household waste.
- Dispose of the product at a collection point for used electrical
and electronic equipment.
7.7.6 - Recycling and Disposal
• Ensure that contamination of dierent refrigerants does not occur
when using charging equipment. Hoses or lines should be as short
as possible to minimize the amount of refrigerant they contain.
• Cylinders must be held in an appropriate position according to
instructions.
• Make sure the refrigeration system is grounded before charging
the system with refrigerant.
• Label the system when the load is complete (if not already done).
• Extreme precautions must be taken to not overload the
refrigeration system.
• Before recharging the system, it must be pressure tested with the
appropriate purge gas.
• The system must undergo a leak test at the end of the load but
before commissioning. Another follow-up leak test must be
performed before leaving the site.
7.6.3 - Charging process
• Before performing this procedure, it is essential that the technician
knows the product and all its specicities.
• It is recommended to use best practices to ensure that all
refrigerants are safely recovered. Before the task is performed,
an oil and refrigerant sample must be taken in case an analysis is
required before recycling the recovered refrigerant. It is essential
that a power supply is available before the intervention begins.
a) Familiarize yourself with the product and how it works
b) Electrically isolate the system.
c) Before attempting the procedure, ensure that:
- mechanical handling equipment is diponible, if necessary, for the
handling of refrigerant cylinders ;
- all personal protective equipment is available and used correctly ;
- the recovery process is being overridden at all times by a competent
person.
- recovery equipment and cylinders comply with appropriate
standards.
d) Perform a «pump down» on the appliance where possible.
e) If it is not possible to vacuum, make a manifold so that the
refrigerant can be removed from various parts of the system.
f) Make sure the recovery bottle is on the scale before the start of
uid recovery.
g) Start the recovery group and operate it according to the
instructions.
h) Do not overll bottles (no more than 80% in volume of liquid
charge).
i) Do not exceed the maximum operating pressure of the cylinder,
even temporarily.
j) Once the cylinders have been lled correctly and the process
completed, ensure that the cylinders and product are removed
from the site quickly and that all isolation valves on the product(s)
are closed.
k) Refrigerant must not be loaded into another refrigeration system
unless cleaned and veried.
7.6.4 - Decommissioning
- INSTALLER - DOMESTIC HOT WATER HEAT PUMP 250 AIR MANUAL-
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