IOWA MOLD TOOLING 14K160TH User manual

Printed on 23 May, 2011
Manual # 99903184
14K160TH OTR Body & Air
Compressor
Commander IV OTR Body & Compressor Parts - Specifications - Instructions
Revised 20110519
IOWA MOLD TOOLING CO., INC.
PO Box 189
Garner, IA 50438
Tel: [phone] FAX: [phone]
Website: http://www.imt.com
Copyright © 2011 Iowa Mold Tooling Co., Inc.
All rights reserved
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, electronic, mechanical, photocopying, recording or otherwise without the
prior written permission of Iowa Mold Tooling Co., Inc.
Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company.

i
Contents
Introduction 3
Revisions ......................................................................................................................................................5
Parts - OTR Body 7
OTR Body Recommended Spare Parts.........................................................................................................8
Installation Kit - Body (93715891)...............................................................................................................9
OTR Package Assembly (51715800-1) ......................................................................................................11
OTR Package Assembly (51715800-2) ......................................................................................................12
OTR Package Assembly (51715800-3) ......................................................................................................13
OTR Package Assembly (51715800-4) ......................................................................................................14
OTR Package Assembly (51715800-5) ......................................................................................................15
Body Assembly (51715799-1)....................................................................................................................16
Body Assembly (51715799-2)....................................................................................................................18
Body Assembly (51715799-3)....................................................................................................................19
Body Assembly (51715799-4)....................................................................................................................21
Body Assembly (51715799-5)....................................................................................................................22
Body Assembly (51715799-6)....................................................................................................................23
DAR130 Compressor Specifications 25
Compressor Safety 29
Compressor Precautions .............................................................................................................................30
Compressor Safety......................................................................................................................................31
Compressor Warning Decals ......................................................................................................................33
Compressor Instruction Decals...................................................................................................................35
Compressor Terminology...........................................................................................................................35
Description of Components ........................................................................................................................36
Compressor Lubrication & Maintenance 41
Lubrication and Maintenance Chart............................................................................................................42
Lubricant Recommendations ......................................................................................................................43
Commander IV Compressor Preventative Maintenance Kit.......................................................................44
Compressor Maintenance Procedure ..........................................................................................................45
Compressor Troubleshooting......................................................................................................................49
Compressor Recommended Spare Parts.....................................................................................................52
Compressor Operation 55
Compressor Start Up/Shutdown .................................................................................................................55
Compressor Controls ..................................................................................................................................56
Compressor Operating Conditions..............................................................................................................57

ii Contents
Sub-Zero Temperature Operating Instructions ...........................................................................................58
Compressor Parts 59
Compressor Integral Components...............................................................................................................60
Compressor Air-Oil Schematic...................................................................................................................61
Hydraulic Schematic...................................................................................................................................62
Oil Cooler ...................................................................................................................................................63
Hose Ports...................................................................................................................................................65
Compressor Air Inlet System......................................................................................................................66
Compressor Discharge System...................................................................................................................67
Compressor Electrical System....................................................................................................................70
Wiring Diagram..........................................................................................................................................71
Compressor & Mounting System................................................................................................................72
Air Tank......................................................................................................................................................74
Murphy Latching Relay - Retrofit Kit (99903400).....................................................................................75
Wiring Instructions - Murphy Latching Relay Kit (99903401)..................................................................77

3
This volume provides information on the installation, operation, spare parts, and repair of your
Commander IV body and compressor.
WARNING
READ YOUR MANUAL!! FAILURE TO READ, UNDERSTAND AND FOLLOW ANY SAFETY
PROCEDURES APPLICABLE TO YOUR EQUIPMENT MAY RESULT IN EQUIPMENT DAMAGE,
SERIOUS INJURY, OR DEATH.
MANUAL STRUCTURE
Throughout this manual, three means are used to draw the attention of personnel. They are
NOTEs, CAUTIONs and WARNINGs and are defined as follows:
NOTE
A NOTE is used to either convey additional information or to provide further emphasis for a
previous point.
CAUTION
A CAUTION is used when there is the very strong possibility of damage to the equipment or
premature equipment failure.
WARNING
A WARNING is used when there is the potential for personal injury or death.
Use caution and common sense while operating and maintaining the crane, and follow all safety
procedures and regulations. Treat this equipment with respect and service it regularly. In
addition to reading the manual, become familiar with government regulations, hazards, and the
specific operation of your crane. Refer to ANSI/ASME B30.22, the standard for Articulating
Boom Cranes, for more information on crane design and test criteria. (You may obtain this
publication from ASME at www.asme.org.) Crane operators must also be familiar with OSHA
29CFR, Subpart N, Article 1926.550 and CAL-OSHA Title 8, Article 93 (California).
MODIFICATIONS
Modifications to your crane must be performed with IMT approved accessories, parts and
optional equipment. If in doubt about the safety, compatibility, or appropriateness of any
modifications, contact IMT prior to making those modifications. DO NOT alter or modify any
safety device! All safety devices must be inspected, tested and maintained in proper working
condition.
C
HAPTER
1
Introduction

4 14K160TH OTR Body & Air Compressor Manual # 99903184
Note that decals regarding crane safety and operation are considered safety equipment. They
must be maintained just as any other safety device. Decals must be kept clean and legible to
the operator, operational personnel, and bystanders as specified in the decal section of this
manual. DO NOT remove, disable, or disregard any safety device attached to your crane.
The crane owner and/or designated employee is responsible for informing all operators,
maintenance personnel, and others involved in equipment operation about the safe operation
and maintenance of the crane. If questions arise, contact IMT or your IMT distributor for
clarification.
WARRANTY
Warranty of this unit will be void on any part of the unit subjected to misuse due to overloading,
abuse, lack of maintenance and unauthorized modifications. No warranty - verbal, written or
implied - other than the official, published IMT new machinery and equipment warranty will be
valid with this unit.
NOTICE TO THE OWNER / USER
If your equipment is involved in a property damage accident, contact your IMT distributor
immediately and provide them with the details of the accident and the serial number of the
equipment. If an accident involves personal injury, immediately notify your distributor and IMT’s
Technical Support at:
IOWA MOLD TOOLING CO., INC.
500 HWY 18 WEST
GARNER, IA 50438
641 - 923 - 3711

Chapter 1 Introduction 5
Revisions
DATE LOCATION DESCRIPTION
20070424
Manual release in new format.
20070807
51715799-2
Hardware changes.
20080904
SPARE PARTS
Fan sensor # 302899
20090105
51715799
ECN 10854 - New body weldment drawings.
20090305
51715799-3
ECN 10854 – New drawing for page 3.
20090423 51715799-1 ECN 10938 - Update body lights to LED.
20090526 COMPRESSOR
PARTS
Added additional spare parts drawings.
20110519
51716427
ECN 11459 - Removed chassis ground cable due to superior ground
connections in chassis.

7
In This Chapter
OTR Body Recommended Spare Parts .................................... 7
Installation Kit - Body (93715891) ............................................. 9
OTR Package Assembly (51715800-1) .................................... 11
OTR Package Assembly (51715800-2) .................................... 12
OTR Package Assembly (51715800-3) .................................... 13
OTR Package Assembly (51715800-4) .................................... 14
OTR Package Assembly (51715800-5) .................................... 15
Body Assembly (51715799-1) .................................................. 16
Body Assembly (51715799-2) .................................................. 17
Body Assembly (51715799-3) .................................................. 19
Body Assembly (51715799-4) .................................................. 21
Body Assembly (51715799-5) .................................................. 22
Body Assembly (51715799-6) .................................................. 23
C
HAPTER
2
Parts - OTR Body

8 14K160TH OTR Body & Air Compressor Manual # 99903184
OTR Body Recommended Spare Parts
Recommended Spare Parts for one-year for Commander OTR Body:
NOTE: This spare parts list does not necessarily indicate that the items can be expected to fail in
the course of a year. It is intended to provide the user with a stock of parts sufficient to keep the
unit operating with the minimal down-time waiting for parts. There may be parts failures not
covered by this list. Parts not listed are considered as not being Critical or Normal Wear items
during the first year of operations and you need to contact the distributor or manufacturer for
availability.
ASSEMBLY
PART #
PART NO.
DESCRIPTION
QTY
CODE
51715799-1 BODY ASSEMBLY
77040384
LIGHT-COMPARTMENT
2
C
77040404 LIGHT-FLOOD BLACK 2 C
77040543 LIGHT-MARKER-RED 2 C
77040478 LIGHT-MARKER-AMBER 2 C
51715799-2 BODY ASSEMBLY
77040180
LIGHT-BACKUP
2
C
77040493
LIGHT-STOP/TURN/TAIL
2
C
77040006
LIGHT-LICENSE
1
C
ELECTRICAL KIT
77041251
RELAY-P&B
1
C
77041014
SWITCH-PUSH/PULL
1
C
77044672 CIRCUIT BREAKER-40A 1 C
77041104 FUSE-AGC 5 1 C
77042001 LIGHT-RED INDICATOR 1 C
PTO
77041008
SWITCH-PRESSURE PTO
2
C
77041178
SOLENOID VALVE 12V
3WAY
1
C