iPower SUA4000ED User manual

Generator Operator’s Manual
2
10887 Commerce
Way Unit A Fontana
CA 92337
SUA4000ED / SUA6000ED / SUA12000ED

SPECIFICATIONS
Model
Frequency
Rated power
Max. power
AC Voltage
Phase
Fuel capacity
Oil capacity
Run time@100% load
Engine model
Displacement
Max. output
Start system
Dimensions
Net weight
SUA12000ED
60Hz
9000W (Gas)
8100W (LPG)
12000W (Gas)
10800W (LPG)
120V/240V
Single
25L
1.1L
8.5h
SC460L
459cc
16.0HP/3600rpm
Recoil/E-start
725x555x610mm
106kgs
SUA4000ED
60Hz
3250W (Gas)
2925W (LPG)
3750W (Gas)
3375W (LPG)
120V/240V
Single
15L
0.6L
9.0h
SV230L
223cc
7.5HP/3600rpm
Recoil/E-start
700x470x555mm
58kgs
SUA6000ED
60Hz
5500W (Gas.)
5000W (LPG)
6000W (Gas.)
5500W (LPG)
120V/240V
Single
15L
1.0L
5.0h
SV320L
322cc
11.7HP/3600rpm
Recoil/E-start
625x490x577mm
71kgs

3
TABLE OF CONTENTS
16
19 For Gasoline
22 For LPG
17
17
18
18
18
19

TABLE OF CONTENTS
4
Operation
Using Electric Power
AC Application
Stopping the Generator
Stopping the Generator
Oil Sensor
Maintenance
Transporting
Storage
Warranty
31
30
29
29
26
26
27
27
27
27
27
28
28
25
25
24
24

Using the Operator’s manual
The operating manual is an important part of your generator. It
should be read thoroughly before initial use, and referred to often
to make sure adequate safety and service concerns are being
addressed.
Reading the owner’s manual thoroughly will help avoid any personal
injury or damage to your machine. By knowing how best to operate
this machine you will be better positioned to show others who may
also operate the unit.
This manual is written to take you from the safety requirements
to the operating functions of your machine. You can refer back to
the manual at any time to help troubleshoot any specific operating
functions, so store it with the machine at all times.
Attention: Read through the complete
manual prior to the initial use of your
generator.
INTRODUCTION
5

6
The safety alert symbol ( ) is used with a signal word (DANGER,
CAUTION, WARNING), a symbol and/or a safety message to alert
you to hazards.
DANGER indicates a hazard which, if not avoided, will result in
death or serious injury.
WARNING indicates a hazard which, if not avoided, could result
in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result
in minor or moderate injury.
NOTICE indicates a situation that could result in equipment
damage. Follow safety messages to avoid or reduce the risk of
injury or death.
Hazard Symbols and Meanings
Save these Instructions
Safety Rules
This is the safety alert symbol. It is used
to alert you to potential personal injury
hazards. Obey all safety messages that
follow this symbol to avoid possible
injury or death.
EXPLOSION
KICKBACK READ MANUAL
FIRE ELECTRIC SHOCK
TOXIC FUMES
SAFETY

7
SAFETY

7a
SAFETY

7b
SAFETY

7c
SAFETY

7d
SAFETY

7e
SAFETY

8
WARNING
Generator exhaust contains carbon monoxide,
a poisonous gas that can kill you.
You CANNOT smell or see this gas.
• Use the generator outdoors, away from open windows, vents,
or doors that could allow the carbon monoxide gas to come
indoors. Keep the generator at least 1 meter (3 feet) away from
any structure or building during use.
• NEVER use a generator indoors, including in homes, garages,
basements, crawl spaces, and other enclosed or partiallyenclosed
areas, even with ventilation. Opening doors and
windows or using fans will not prevent carbon monoxide buildup
in the home.
• NEVER use a generator in enclosed or partially-enclosed spaces.
Generators can produce high levels of carbon monoxide very
quickly. When you use a portable generator, remember that you
cannot smell or see carbon monoxide. Even if you can’t smell
exhaust fumes, you may still be exposed to carbon monoxide.
• NEVER operate the generator in an explosive atmosphere, near
combustible materials or where ventilation is not sufficient to
carry away exhaust fumes. Exhaust fumes can cause serious
injury or death.
• If you start to feel sick, dizzy, or weak while using a generator,
get to fresh air RIGHT AWAY. DO NOT DELAY. The carbon
monoxide from generators can rapidly lead to full incapacitation
and death.
• If you experience serious symptoms, get medical attention
immediately. Inform medical staff that carbon monoxide
poisoning is suspected. If you experienced symptoms while
indoors, have someone call the fire department to determine
when it is safe to re-enter the building.
SAFETY

9
SAFETY
WARNING
Fuel and its vapors are extremely ÀDPPDEOH and
explosive.
Fire or explosion can cause severe burns or death.
When Adding or Draining Fuel
• Observe all safety regulations for the safe handling of fuel.
Handle fuel in safety containers. If the container does not have
a spout, use a funnel.
Do not overfill the fuel tank, leave room for the fuel to expand.
Do not refill fuel tank while the engine is running. Before
refueling the generator, turn it off and let it cool down. Gasoline
spilled on hot engine parts could ignite.
Fill the tank only on an area of bare ground. While fueling the
tank, keep heat, sparks and open flame away. Carefully clean up
any spilled fuel before starting engine.
Always fill fuel tank in an area with plenty of ventilation to avoid
inhaling dangerous fumes.
NEVER store fuel for your generator in the home. Gasoline,
propane, kerosene, and other flammable liquids should be
stored outside of living areas in properly-labeled, non-glass
safety containers. Do not store them near a fuel-burning
appliance, such as a natural gas water heater in a garage. If the
fuel is spilled or the container is not sealed properly, invisible
vapors from the fuel can travel along the ground and can be
ignited by the appliance’s pilot light or by arcing from electric
switches in the appliance.
•
•
•
•
•
WARNING
Starter cord kickback (rapid retraction) will pull
hand and arm toward engine faster than you can
let go which could cause broken bones, fractures,
bruises, or sprains resulting in serious injury.
• When starting the engine, pull cord slowly until resistance is felt
and then pull rapidly to avoid kickback.
• NEVER start or stop engine with electrical devices plugged in
and turned on.

10
SAFETY
DANGER
Improper grounding can result in a risk of
electrocution. Check with a qualified electrician for
your local requirements if you are in doubt as to
whether the unit is properly grounded.
• This generator is equipped with a grounding terminal for added
protection. Using the ground path from the generator to an
external ground source as instructed in the section labeled
“Grounding Instructions” in the Preparation section of this
manual can be necessary. Please consult a qualified electrician
for local regulations.
The generator is a potential source of electrical shock if not
kept dry.
Keep the generator dry and do not use in rain or wet conditions.
To protect from moisture, operate it on a dry surface under
an open, canopy-like structure. Dry your hands if wet before
touching the generator.
Plug appliances directly into the generator. Or, use a heavy duty,
outdoor-rated extension cord that is rated (in watts or amps) at
least equal to the sum of the connected appliance loads. Check
that the entire cord is free of cuts or tears and that the plug has
all three prongs,especially a grounding pin.
NEVER try to power the house wiring by plugging the generator
into a wall outlet, a practice known as “back feeding”. This is an
extremely dangerous practice that presents an electrocution
risk to utility workers and neighbors served by the same utility
transformer. It also bypasses some of the built-in household
circuit protection devices. If you must connect the generator
to the house wiring to power appliances, have a qualified
electrician install the appropriate equipment in accordance
with local electrical codes.
•
•
•
•
This product has been designed with internal grounding or
floating bonded neutral. If it should malfunction or breakdown,
grounding provides a path of least resistance for electric current
to reduce the risk of electric shock.

11
• Do not enclose the generator or cover it. The generator may
become overheated if it is enclosed. If generator has been covered
to protect if from the weather during non use, be sure to remove
it and keep it well away from the area during generator use.
Operate the generator on a level surface. It is not necessary to
prepare a special foundation for the generator. However, the
generator will vibrate on an irregular surface, so choose a level
place. If the generator is tilted or moved during operation, fuel
may spill and/or the generator may tip over, causing a hazardous
situation. Proper lubrication cannot be expected if the generator
is operated on a steep incline or slope. In such a case, piston
seizure may occur even if the oil is above the upper level.
Pay attention to the wiring or extension cords from the generator
to the connected device. If the wire is under the generator or in
contact with vibrating part, it may break and possibly cause a fire,
generator burnout, or electric shock hazard. Replace damaged or
worn cords immediately.
Do not operate in rain, in wet or damp conditions, or with wet
hands. The operator may suffer severe electric shock if the
generator is wet due to rain or snow. If wet, wipe and dry it well
before starting. Do not pour water directly over the generator,
nor wash it with water.
Be extremely careful that all necessary electrical grounding
procedures are followed during each and every use. Failure to do
so can be fatal.
DO NOT smoke while charging a battery. The battery emits
flammable hydrogen gas, which can explode if exposed to
electric arcing or open flame. Keep the area well ventilated and
keep open flames / sparks away when charging a battery.
The engine becomes extremely hot during and for some time after
operation. Keep combustible materials well away from generator
area. Be very careful not to touch any parts of the hot engine
especially the muffler area or serious burns may result.
•
•
•
•
•
•
Important Safety Instructions
WARNING
To reduce the risk of injury, read this operator’s
manual completely before using.
When using this product, the following basic
precautions should always be followed.
SAFETY

12
SAFETY
• Keep children and all bystanders at a safe distance from work
area.
It is absolutely essential that you know the safe and proper use of
the power tool or appliance that you intend to use. All operators
must read, understand and follow the tool / appliance owners
manual. Tool and appliance applications and limitations must be
understood. Follow all directions given on labels and warnings.
Keep all instruction manuals and literature in a safe place for
future reference.
Always switch off generator’s AC circuit breaker and disconnect
tools or appliances when not in use, before servicing, adjusting,
or installing accessories and attachments.
Make sure the engine is stopped before starting any maintenance,
servicing or repair.
•
•
•
NOTE:
Ensure maintenance and repair of the generator are performed by
properly trained personnel only.
SAVE THESE INSTRUCTIONS

13
ASSEMBLY
ASSEMBLY
Assembling the Accessory Kit
NOTE: The wheels are not intended for over-the-road use.
1.Installing the wheels
• Slide the axle through the hole
in the center of the wheel.
Slide a washer onto the axle,
then slide the axle into the
wheel mounting hole as shown.
Insert hitch pin to secure.
•
•
2. Installing the feet
•
•
Insert bolts through the foot
bracket and holes in the
generator frame as shown.
Thread lock nuts onto bolts
and tighten one full turn past
snug.
3. CONNECTING BATTERY
• Connect the red wires to the
positive (+) terminal first, then
connect the black wire to the
negative (-) terminal. Make sure
all connections are tight.
• Cover the terminals with the
rubber covers.

14
Read this operator’s manual and safety
rules before operating your generator.
GENERATOR COMPONENTS
SUA4000ED
a. Electric Start
b. Low Oil Alert
c. Battery Charge
d. DC 12V
e. Circuit Breaker
f. 20A Socket
g. 30A Socket
h. Hourmeter
i. Circuit Breakers
j. Ground Terminal
b. c. d. g.a. e. f.
h. i. j.
SUA6000ED
a. Electric Start
b. Low Oil Alert
c. Battery Charge
d. DC 12V
e. Circuit Breaker
f. 20A Socket
g. 30A Socket
h. Hourmeter
i. Circuit Breakers
j. Ground Terminal
h. i. j.
b.
c.
d. g.a. e. f.

15
b.
h. i. j. k. l.g.
c. d. e.
a. Hourmeter
b. Low Oil Alert
c. AC Breaker
d. Circuit Breakers
e. 50A Socket
f. Engine Switch
g. Battery
“Intelli Charge” Port
h. DC 12V
i. DC Circuit Breaker
j. 20A Socket
k. 30A Socket
l. Ground Terminal
a.
f.
SUA12000ED
1.
2.
3.
4.
5.
6.
11.
13.
12.
14.
15.
10.
9.
8.
7.
1. Fuel Gauge
2. Control panel
3. Choke Lever
4. Recoil Starter
5. Air Filter
6. Wheel
7. Fuel Tank Cap
8. Fuel Tank
9. Fuel Valve
10. Fuel Source Switch
11. Handle
12. Battery
13. Foot
14. LPG Connector
15. Oil Fill Cap/Dipstick
GENERATOR COMPONENTS