Iron Baltic G2-500 PRO User manual

SAND SPREADER
HIEKOITIN
LIIVAPUISTUR
SANDSPRIDARE
G2-500 PRO
Model / Malli / Mudel / Modell
52.5000
NOTE!
READ AND FOLLOW ALL SAFETY AND OPERATION INSTRUCTIONS!
HUOMIO!
LUE KAIKKI TURVALLISUUS- JA KÄYTTÖOHJEET JA NOUDATA NIITÄ!
TÄHELEPANU !
LOE JA JÄLGI KÕIKI OHUTUS- JA KASUTUSJUHISEID !
OBSERVERA!
LÄS OCH FÖLJ ALLA SÄKERHETS- OCH BRUKSANVISNINGAR!

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Contents / Sisällysluettelo / Sisukord / Innehållsförteckning
EC DECLARATION OF CONFORMITY ...........................................................................................................................4
ENGLISH ..............................................................................................................................................................................5
1. INTRODUCTION ....................................................................................................................................................5
2. SAFETY PRECAUTIONS.......................................................................................................................................6
PROHIBITED ACTIONS ........................................................................................................................................6
MANDATORY ACTIONS ......................................................................................................................................6
WARNING LABELS...............................................................................................................................................7
3. OPERATOR INSTRUCTIONS ...............................................................................................................................8
PREPARATION.......................................................................................................................................................8
OPERATOR INSTRUCTIONS................................................................................................................................8
OPERATION............................................................................................................................................................8
CONTROL OF THE SPREADING QUANTITY....................................................................................................9
4. MAINTENANCE.....................................................................................................................................................9
MAINTENANCE SCHEDULE ...............................................................................................................................9
TYRE PRESSURE ...................................................................................................................................................9
WEAR OF RUBBER DETAILS..............................................................................................................................9
LUBRICATION .......................................................................................................................................................9
REPLACING THE RUBBER DETAILS...............................................................................................................10
5. STORAGE..............................................................................................................................................................11
6. INITIAL ASSEMBLY ...........................................................................................................................................12
25. SPARE PARTS LIST.............................................................................................................................................41
SOUMI ................................................................................................................................................................................14
7. JOHDANTO...........................................................................................................................................................14
8. TURVALLISUUSOHJEET ...................................................................................................................................15
KIELLETTY KÄYTTÖ .........................................................................................................................................15
PAKOLLISET TOIMINNOT.................................................................................................................................15
VAROITUSTARRAT ............................................................................................................................................16
9. KÄYTTÖ................................................................................................................................................................17
VALMISTELU.......................................................................................................................................................17
KÄYTTÖ................................................................................................................................................................17
TYÖOHJEET .........................................................................................................................................................17
LEVITYSMÄÄRÄN SÄÄTÖ................................................................................................................................18
10. HUOLTO................................................................................................................................................................18
HUOLTOAIKATAULU ........................................................................................................................................18
RENGASPAINE.....................................................................................................................................................18
KUMIOSIEN KULUMINEN.................................................................................................................................18
VOITELU...............................................................................................................................................................18
KUMIOSIEN VAIHTO..........................................................................................................................................19
11. VARASTOINTI .....................................................................................................................................................20
12. KOKOAMINEN.....................................................................................................................................................21
26. VARAOSATAULUKKO.......................................................................................................................................42
EESTI KEEL .......................................................................................................................................................................23
13. SISSEJUHATUS....................................................................................................................................................23
14. OHUTUSJUHISED................................................................................................................................................24
KEELATUD TOIMINGUD...................................................................................................................................24
KOHUSTUSLIKUD TOIMINGUD.......................................................................................................................24
OHUTUSKLEEBISED ..........................................................................................................................................25
15. KASUTAMINE......................................................................................................................................................26
ETTEVALMISTUS................................................................................................................................................26
KASUTAMINE......................................................................................................................................................26
TÖÖTAMINE.........................................................................................................................................................26
PUISTE KOGUSE REGULEERIMINE ................................................................................................................27
16. HOOLDUS.............................................................................................................................................................27
HOOLDUSGRAAFIK ...........................................................................................................................................27
REHVIDE RÕHK ..................................................................................................................................................27
KUMMIST DETAILIDE KULUMINE .................................................................................................................27
MÄÄRIMINE.........................................................................................................................................................27
KUMMI DETAILIDE VAHETUS.........................................................................................................................28
17. LADUSTAMINE ...................................................................................................................................................29
18. ESMANE KOMPLEKTEERIMINE ......................................................................................................................30
27. VARUOSADE TABEL..........................................................................................................................................43

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SVENSKA...........................................................................................................................................................................32
19. INLEDNING ..........................................................................................................................................................32
20. SÄKERHETSINSTRUKTIONER .........................................................................................................................33
FÖRBJUDNA ÅTGÄRDER ..................................................................................................................................33
OBLIGATORISKA ÅTGÄRDER .........................................................................................................................33
SÄKERHETSDEKALER.......................................................................................................................................34
21. ANVÄNDNING.....................................................................................................................................................35
FÖRBEREDELSER ...............................................................................................................................................35
ANVÄNDNING .....................................................................................................................................................35
ARBETE.................................................................................................................................................................35
INSTÄLLNING AV UTMATNINGSMÄNGD.....................................................................................................36
22. UNDERHÅLL........................................................................................................................................................36
UNDERHÅLLSSCHEMA .....................................................................................................................................36
DÄCKTRYCK .......................................................................................................................................................36
GUMMIDELARNAS SLITAGE ...........................................................................................................................36
SMÖRJNING .........................................................................................................................................................36
BYTE AV GUMMIDELAR...................................................................................................................................37
23. FÖRVARING.........................................................................................................................................................38
24. FÖRSTA MONTERING........................................................................................................................................39
28. RESERVDELSFÖRTECKNING...........................................................................................................................44

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52.5000.0001 – 52.5000.1000
25.07.2019
Iron Baltic OÜ
EC DECLARATION OF CONFORMITY
Manufactured by: Iron Baltic OÜ
Address: Põldmäe tee 1, Vatsla 76915
Product: Sand spreader
Type: G2-500 PRO
Model: 52.5000
Serial number: ...................................................
Hereby we confirm that this product is in conformity with the requirements of Directive 2006/42/EC,
applicable to the safety and functionality of machinery, regarding the replaceable equipment and it is
in compliance with the standard EN12100 Safety of machinery. General principles for design – Risk
assessment and risk reduction.
In witness whereof CE marking is attached to the product.
Place and date of issue of the declaration: ............................
.........................................
Tiit Norak
Member of the Board
Iron Baltic OÜ tel [phone]
Põldmäe tee 1 [e-mail]
Vatsla 76915 www.ironbaltic.com
Estonia

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ENGLISH
1. INTRODUCTION
You have purchased a towable sand spreader that is an ideal equipment for combating slippery streets, roads and squares.
The vehicle together with the sand spreader hitched to it form a long working machine, which is not easy to manoeuvre,
therefore, operating in small and narrow areas can be a complicated task.
This manual provides instructions on the configuration, safe operation and maintenance of the sand spreader.
NOTE: the photos and illustrations contained in the manual do not necessarily represent actual models or accessories, but
are provided only for reference and based on the latest product information available at the time of publication.
This symbol is used throughout the manual and on the warning labels for warning of possible
severe injuries. Read carefully and understand the safety instructions prior to using the vehicle
and the sand spreader. Strictly follow all the instructions and require adherence to them from
all persons using the machine!
Keep this manual for the future reference.
Refer to the product specification and check whether you have received all parts of the supply package.

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2. SAFETY PRECAUTIONS
The majority of accidents result from carelessness or negligence. Avoid unwanted accidents and follow the safety
instructions below.
WORDING EXPLANATION
In this manual, the words “right” and “left” designate the directions from the point of view of the driver/operator sitting
on his seat and looking forward.
TRAINING
1. Read thoroughly the safety instructions and terms of use.
2. Never allow children to operate the vehicle or the sand spreader. Never allow adult persons to
operate the vehicle or the sand spreader, if they have not received the proper training.
3. Neither the vehicle nor the sand spreader can be used, while being drunk or under the influence of the drugs that affect
the perception or reaction.
PROHIBITED ACTIONS
•Never operate the sand spreader without all the protective parts properly installed.
•Never touch any moving or rotating part, when operating the sand spreader.
•Never attempt to perform any adjustment operations, while operating the machine.
•Never carry any passenger on the sand spreader.
•Never operate the sand spreader on too steep slopes.
•Never operate the sand spreader without all safety devices installed and properly used.
•Do not operate the sand spreader before you have carefully read the whole operation manual.
•Never operate the sand spreader in the dark, unless you use artificial lighting.
•Never climb on the sand spreader.
•Never modify any accessory or any part without the written approval of the manufacturer.
MANDATORY ACTIONS
•Maintain the sand spreader regularly and check the machine every time before you start operating it.
•Reduce the speed of the vehicle, when working on a hillside or uneven terrain.
•Follow all the instructions of the vehicle manufacturer.
•Always use the individual protective gear required for each kind of equipment (goggles, ear protectors,
protective clothing).
•Always check that all components are properly installed.
•Check that the warning labels are in good condition and replace the damaged labels with new ones if necessary.
•Keep your hands and feet away from the rotating parts.
•Before transporting the sand spreader, verify that the wheel locks are in the transport position.

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WARNING LABELS
The warning labels shall be present on your sand spreader. If any of these labels is missing or damaged, contact the dealer
of the sand spreader to replace the missing labels with new ones.
Meaning of warning labels
Read the instructions in the instruction manual about wearing protective
clothing, protective gloves, safety goggles, ear protectors, protective footwear
and mask.
Prior to installation or operation, read the instruction manual and make sure you have fully
understood the information.
Danger zone! Danger of collision! To ensure safety, consider the overall dimensions of the
machine, its working envelope and travel speed.
While working, keep your hands, feet and clothing away from the rotating parts.
Never attempt to install or dismantle the drive chain without first reading the user manual.
While working, keep your hands away from the moving parts.
Never attempt to remove any obstacles while working!

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3. OPERATOR INSTRUCTIONS
PREPARATION
1. The manual for initial assembly is available in chapter INITIAL ASSEMBLY (p. 6).
2. Never attempt to perform any adjustment operations, while operating the machine.
3. Never attempt to operate the sand spreader, if the required covers, plates or other safety devices are not installed.
4. Always use the individual protective gear required for each kind of equipment (goggles, ear protectors, mask
…).
5. Always ensure the safe road stability of the vehicle, using for that purpose suitable accessories (chains,
counterweights etc.).
6. Always check that all components are properly installed.
7. Never modify any accessory or any part without the written approval of the manufacturer.
OPERATOR INSTRUCTIONS
1. Never place your hand or feet close to, under or between any rotating parts.
2. When working on or crossing gravel roads, pavements or motorways, be extremely careful. Consider the
potential traffic hazards. Never take on board any passengers.
3. After collision with foreign objects, thoroughly inspect the sand spreader with a view to finding possible
damages and eliminate damages before proceeding with the work.
4. Leaving the vehicle, take all possible measures of safety. Set the gear to neutral, activate the parking brake, stop
the engine and remove the ignition key.
5. Never operate the sand spreader moving along the slope, work with it moving downhill. When operating the unit
on slopes, be extremely cautious.
6. Keep unauthorised persons away from the operating area.
7. Never operate the unit at a high speed on a slippery surface. Be cautious, when reversing.
8. Never take on board any passengers.
9. Never use the sand spreader, if the visibility or illumination are not sufficient.
OPERATION
1. Make sure that the wheel locks are in working position (spreading shaft is rotating at moving).
2. Make sure that nothing prevents the moving parts from operation.
3. Select the travel speed suitable to the circumstances.
4. To manoeuvre, set the locks of the sand spreader wheels into transport position (spreading shaft is not rotating
during moving forward). Make sure that you have sufficiently much space for manoeuvring and will not put
anybody in danger!
Note
Prior to operating the sand spreader, carefully
read the instruction manual for the vehicle
(ATV/UTV)!
Note
In the working position, do not travel faster than 10 km/h.
In the transport position, do not travel faster than 15 km/h.
Never operate on a slope with a grade of over 10%.

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CONTROL OF THE SPREADING QUANTITY
Spreading quantity is controlled by adjusting the tension of the springs.
4. MAINTENANCE
MAINTENANCE SCHEDULE
Maintenance schedule
Maintenance activity:
Daily
Weekly
Monthly
Seasonally
Visual inspection of part fastening
●
●
●
●
Lubricating the shaft bearings
●
●
Checking tyre pressure
●
●
●
Checking the chain
●
Checking condition of all connecting parts
●
●
●
Inspection of warning labels
●
●
●
Inspection of safety parts
●
●
●
Checking metal parts wear rate
●
Checking locks wear rate / condition
●
Checking the rubber details
●
●
TYRE PRESSURE
Check the air pressure in the tyres and adjust it to a level of 30 psi / 2.1 bar.
WEAR OF RUBBER DETAILS
From time to time, check the rubber details wear rate. As appropriate, replace the excessively worn rubbers.
LUBRICATION
Lubricate the shaft bearings every 40 operating hours via the grease fitting by using the lubricant for bearings
Note
Prior to the maintenance, assembly or disassembly of the sand spreader:
- Activate the vehicle parking brake.
- Stop the vehicle engine, remove the ignition key.
ADJUST

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REPLACING THE RUBBER DETAILS
1. Turn the sand spreader upside down.
2. Remove the wheel locks and wheels from the sand spreader.
3. Remove the left and right cover and the regulator of the spreading quantity.
4. Remove the drive chain and the spreader shaft. Gears should not be removed.
REMOVE
REMOVE
REMOVE
REMOVE