Nogueira RoyalFlow-600 User manual

NOGUEIRA Máquinas Agrícolas guarantees the machine featured here, against defects in
workmanship, duly certied by the factory under the following conditions:
1- The warranty is valid for the rst twelve (12) months, counted from the date of issue
of the sales invoice to the rst owner / consumer, being:
03 (three) rst months - legal warranty;
09 (nine) last months - additional warranty granted by Nogueira Máquinas Agrícolas.
2- This warranty is based on Nogueira's commitment to repair or provide free of charge
in its factory any parts that in their sole discretion have manufacturing defects. The
warranty covers only defects in material and / or workmanship, and labor, freight and
other expenses are not covered by this certicate.
3- Nogueira is not warranted for damaged parts for improper use, wear and tear resul-
ting from normal use, use in contravention of the instruction manual or caused by
agents of nature or accidents;
4- The present warranty will be invalidated in the following cases:
4.1- Improper application of the machine, in disagreement with the Instruction
Manual;
4.2- Use of lubricants not recommended in the Instruction Manual;
4.3- Modications, adaptations and / or repairs carried out by persons not authorized
by the manufacturer;
4.4- Use of non-original parts or components;
4.5- Use of tractor with power greater than the maximum recommended in the
Instruction Manual;
4.6- Presentation of purchase invoices shaved or adulterated.
5- Complaints about any defects during the warranty period should be submitted to the
local dealer, who will forward them to the factory together with the defective part,
which will be replaced if the defect is recognized. In the event of the displacement of
any Technician or Mechanic to attend the property, this will be the responsibility of the
Owner of the machine;
6- Only the clauses of this Warranty Certicate will be fullled if the TERM OF DELIVERY is
duly completed and sent to Nogueira at the time of delivery (see ‘INSTRUCTIONS FOR
SHIPMENT TO THE FACTORY’ on the TERM OF DELIVERY);
7- The manufacturer reserves the right to make modications to its products without this
insuring in any obligation to apply them to the products previously manufactured.
IMPORTANT!
This machine must be operated exclusively by a person duly qualied for this purpose.
Nogueira regularly offers operational training courses for its entire line of machines. For
more information, visit www.nogueira.com.br or contact Customer Service at (19) 3813
9226.
WARRANTY CERTIFICATE

Owner:
Address:
City: State:
Telephone: Cell phone:
Machine Model: Serial Number:
I declare that I have received the above mentioned machine in perfect conditions, accompanied
by the Instruction Manual, separate items, instructions for use, maintenance and safety required
and the Warranty Certicate.
I declare to be aware that the equipment received can only be used by a properly trained
operator.
Owner Signature Delivery date
IMPORTANT!
This machine must be operated exclusively by a person duly qualied for this purpose.
Nogueira regularly offers operational training courses for its entire line of machines. For
more information, visit www.nogueira.com.br or contact Customer Service at +55 19
3813-9226.
TERM OF DELIVERY
INSTRUCTIONS FOR REGISTRATION ON THE SITE:
1. Complete the TERM OF DELIVERY with the requested information and sign;
2. Photograph the completed TERM OF DELIVERY and the Sales Invoice;
3. Access the site
www.nogueira.com.br and click on the ‘TERM OF DELIVERY’ tab or
go to nogueira.industriasnb.com/entrega ;
4. Fill in the information requested on the site;
5. Attach the photos of the TERM OF DELIVERY and the Sales Invoice and click 'SUBMIT'.
IMPORTANT!
The warranty for this equipment will only be valid if this TERM OF
DELIVERY and the invoice for sale are registered on the Nogueira
website, according to the instructions below:

Introduction.......................................................................................... 1
Index................................................................................................... 2
Introducing the RoyalFlow....................................................................... 2
Environmental Conservation.................................................................... 3
Safety.................................................................................................. 4
Safety Adhesive Labels........................................................................... 8
Assembly ............................................................................................10
Application ..........................................................................................11
Mixers.................................................................................................11
Coupling to the Tractor..........................................................................12
Preparing and Installing the Driveshaft....................................................13
Spreading Rate ....................................................................................14
Spreading in Two Rows..........................................................................16
Maintenance ........................................................................................18
Technical Characteristics........................................................................20
Guarantee Certificate............................................................................22
* Not supplied with the machine.
INTRODUCING THE ROYALFLOW
STANDARD MIXER
DOSING BAR
DRIVESHAFT
VALVE
LEVER
*EXTRA MIXER
INDEX
RESERVOIR
PENDULUM
2 RoyalFlow-600

Nogueira is continually concerned with the environmental conservation, in the
development phase, as well in the utilization of processes and materials ecologically
appropriate in its production and its products.
PROTECT AND RESPECT THE ENVIRONMENT, remember that conservation is the
social responsibility of everyone. These concepts include compliance with legally
defined disposal of used lubrication products and fluids, old tires, and packaging.
Never dispose of these products or empty packaging in swamplands, lakes, rivers,
puddles, etc. Share these recommendations with others and make other people
aware of the importance of conserving the environment.
ENVIRONMENTAL CONSERVATION
Manual de InstruçõesRoyalFlow-600 3

SAFETY WARNING
SYMBOL
The Nogueira Company is concerned about the safety of people involved in
operating and performing maintenance procedures on the Royalflow.
In developing this design, we have considered every detail in order to avoid
unexpected accidents while operating it. We have developed safety shielding and
eliminated dangerous situations. Remember, keeping people healthy and their
physical integrity must always be considered to the upmost. We have prepared
this manual to make you familiar with your Royalflow and, so that you can use
it correctly and safely.
We recommend carefully reading it before operating the machine the first time. If
you have any doubts or questions, please get in touch with us at your Nogueira
reseller or our Technical Support Department.
This type warns on dangerous situations and
informs on necessary precautions in order to avoid
any possible accidents.
CAUTION WARNINGS!
Safety warnings alert on situations that can be dangerous in some way. They are
accompanied by instructions for protecting the operator and other users.
These warning refer to dangerous situations,
which may result in serious accidents and be life
threatening, if the instructions are not strictly
abided by.
DANGER WARNINGS!
SAFETY
4 RoyalFlow-600

Read the Instruction Manual before turning on the machine. Pay close attention
and respect all the operating and safety recommendations while operating.
SHARE THIS INFORMATION WITH OTHER USERS.
Do not operate the machine while or after drinking alcoholic beverages or
medications which affect your normal condition. Pay attention to what you
are doing and use your good sense. Any lack of attention while operating the
machine can result in a serious accident.
Disconnect from the power take-off, the tractor motor, and remove the key from
the ignition before performing any adjustment, lubrication, or any maintenan-
ce job on the machine. Never try to perform any repairs while the machine is
turned on. Always pay complete attention!
Before turning on the machine, check to see if there are no tools or any other
object on it.
Look around the machine before operating it. Keep animals and spectators at
a safe distance, away from the power supply area. Pay special attention to any
children nearby.
Check the spreading distance of the product and keep animal and spectators
away from the spreading area.
Dress appropriately for operating the machine. Keep long hair tied up and do
not wear loose-fitting clothing. Remove rings, chains, and any other objects
which can become stuck in the moving parts or mechanisms.
Wear personal protective equipment – PPE while operating the machine. Ex-
posure to noise for prolonged period can cause hearing damage or loss. Wear
earplugs and safety glasses.
Never try to clean or remove remnants of products while the machine is turned
on. This type of procedure can only be done while the power take-off is dis-
connected, the key removed from the ignition, and the machine is completely
motionless.
Never touch the pendulum when the machine is turned on. Keep your hands
away from moving parts.
Keep the safety labels in good condition and legible. Replace them whenever
necessary.
It is prohibited for people to stand on any part of the machine while operating.
Whenever it is necessary to get on the machine for any adjustment or repair,
disconnect the power take-off from the tractor and wait until the components/
parts are completely motionless.
SAFETY
Manual de InstruçõesRoyalFlow-600 5

SAFETY
Moving parts, due to inertia, continue moving even after the machine is turned
off. Before touching any part, disconnect the power source, look and listen to
check for any evidence of movement. Only touch a part after you are sure is
it motionless. Always pay attention!
Completely lower the machine before performing maintenance, lubrication, or
adjustments.
If it is necessary to work on the machine when it is raised by the hydraulic
system, it must be raised safely. Hydraulic mechanisms can lower without any
reason or from leakage in the system, and cause an accident.
Do not place the machine on cement blocks, hollow bricks, or other supports
which can crush from a prolonged weight load.
Never work below a machine raised up only by a jack, always use a safe support
base.
Always check the terrain before starting your work. Mark any dangerous places
or obstacles which may impose a hazard to operating the machine.
If you notice any abnormality in the operation: vibrations, different noises,
etc., turn off the machine immediately. Check and eliminate the cause before
turning on again.
Never operate the machine in closed surroundings and without ventilation, the
gases released from the tractor motor are highly poisonous to your health.
Do not use the driveshaft without the safety shielding.
The tractor must always be maneuverable. Place enough counterweights on
the tractor, so the front tires stay in firm contact with the ground.
Be especially careful when coupling and uncoupling the machine from the tractor.
Pay attention and check if the coupling pins are well latched. Use cotter pins
so that the pins do not come loose accidentally.
Be especially careful when operating on sloped terrain. If you notice any signs
of being imbalanced, reduce acceleration. Keep the tractor always engaged
when going down slopes.
When driving the tractor with the machine on public roadways, obey the current
valid legislations regarding the maximum height of the load, especially when
going under overpasses.
6 RoyalFlow-600

Never leave the tractor when the machine is turned on. Stop the motor, dis-
connect it from the power take-off, engage the parking brake, and remove the
key from the ignition before getting out.
When towing the loaded machine, reduce the speed in order to avoid accidents.
When driving the tractor towing the machine, make sure there is enough space
for making the movements.
Always adapt the tractor moving speed to the local conditions. Avoid making
sudden maneuvers especially in sloped locations. When towing a load heavier
than the tractor, never exceed 16 Km/hour.
When filling the Spreader, be careful not to exceed the maximum recommended
load.
After using the machine, carefully wash it with water. Never leave remainders
of fertilizer inside it, in order to avoid the risk of fires.
Before using a fertilizer, carefully read the label and follow the manufacturer’s
instructions. Store it in an appropriate location and make the empty packaging
useless.
Improper fertilizing can cause serious damages to people, animals, and the
environment. Carefully read the instructions on proper use on the fertilizer
label. Consult the manufacturer in cases of doubts.
Avoid product contact with the skin, eyes, etc. Wash the hands and arms very
well with an abundant quantity of water and soap after each working shift,
especially before eating.
The utilization of this equipment in applications not mentioned in this manual
is considered as inacceptable and is not authorized by this manufacturer. Adap-
ting or use of after-market parts can damage the operation, and endanger the
operator, and make the guarantee null and void.
Be prepared in case of an accident. Keep a first-aid kit in an easily accessible
location. And know how to use it.
Comply with the safety recommendations and pay attention. Any lack of at-
tention while operating the machine can cause accidents.
SAFETY
Manual de InstruçõesRoyalFlow-600 7

Read the Instruction Manual before
turning on the machine. Pay close
attentionto all the operating andsafety
recommendations, in order to avoid
any unexpected accidents that may
occur while operating the machine.
Do not approach the machine before it
is completely motionless. Remember
moving parts do not stop immediately
after turning off the machine. Some
parts are also imperceptible when
moving and it is not possible to see
their movements.
Turn offthe tractor and removethe key
fromtheignition before performing any
maintenance, adjustment, lubrication,
cleaningjobs,etc.onthemachine.Thus
you will avoid any accidental actuation
and avoid dangerous situations that
may cause serious accidents.
It is prohibited to stay on the machine
when operating or transporting.
Sudden jolts, starting, or stopping can
causefalling and an accident.Avoidall
hazardous situations.
SAFETY ADHESIVE LABELS
Keepatasafedistancewhenoperating
the machine.
There is a danger of getting injured
from material being thrown from the
discs.
540 rpm
Thisdisplays the RPM (revolutionsper
minute)andtherotationdirectionof the
power take-off.
8 RoyalFlow-600

When operating the harvester, wear
personal protective equipment (PPE).
Prolonged exposure to noise, without
noise protection can cause hearing
loss.
When coupling the machine to the
tractor, keep outside the “danger
zone”, the area located between the
machine and the tractor. Accidental or
involuntarymovementof theequipment
can cause an accident.
SAFETY ADHESIVE LABELS
Manual de InstruçõesRoyalFlow-600 9

In order to save space while loading and avoiding damage to the pendulum, the
RoyalFlow is supplied with the following parts disassembled:
PENDULUM (fig. 2):
Assemble the pendulum by fastening the two screws, nuts, and washers.
DOSING BAR LEVER (fig. 3):
Insert the lever pin in the tube and install the cotter pin. Screw the bar on the
dosing scale.
RESERVOIR (fig. 1):
Fasten the reservoir the 3 brackets displayed in fig. 1.
When assembling the reservoir, make sure the RoyalFlow model identification
label is on the side of the pendulum.
fig. 2
LEVER
fig. 3
fig. 1
ASSEMBLY
10 RoyalFlow-600

The Nogueira RoyalFlow Pendulum Spreaders have been designed to precisely
spread granulated fertilizers, lime, and seeds in general. Its spreading range
depends on the specific weight of the material being spread varying from 9 to
14 meters.
MIXERS:
The Royalflow is assembled with the standard mixer from the factory and then
shipped, which is recommended for dry and granulated materials and seeds. In
order to spread damp or lumpy materials, lime, gypsum, etc.; it will be necessary
to purchase the extra mixer, which was specially developed for these applications.
The extra mixer must be assembled over the standard mixer, as displayed in the
following figure.
HOW TO ASSEMBLE THE EXTRA MIXER:
Insert the three holes Ain the three brackets
B, the position of the mixer and the ring lat-
ch do not matter.
APPLICATION
OPERATION PREPARATION
RING
!
EXTRA MIXER
STANDARD MIXER
Do not use the EXTRA MIXER to spread seeds
or granulated fertilizers.
CAUTION!
ACTUATION
The RoyalFlow is actuated by agricultural tractor power take-off, categories I or
II, with at least 10 HP, at 540 rpm. See in fig. 4, the coupling positions for cate-
gories I and II.
fig. 3A
Manual de InstruçõesRoyalFlow-600 11
A
BB
B
A
A

The RoyalFlow must be coupled to the three-point hydraulic lift system of the
tractor, in the following manner:
• Position the tractor so that the power take-off and the RoyalFlow actuation axle
are aligned;
• Adjust the height of the tractor hydraulic arms to the same height as the Royal-
Flow coupling pins.
•First connect the left hydraulic arm of the tractor, then the right arm, and finally
the upper arm (3rd point), after that lock the cotter pins.
IMPORTANT:
Adjust the side stabilizers, so that the sideways movements of the machine are
constrained, avoiding the arms from touching the tires. The machine must operate
leveled (figures 5 and 6).
CATEGORY II
(O 28 mm)
CATEGORY I
(O 22 mm)
fig. 4
COUPLING TO THE TRACTOR
fig. 6
fig. 5
12 RoyalFlow-600

Due to the varying distance between the tractor power take-off and the RoyalFlow
actuation axle in diverse models of existing tractors on the market, eventually,
it may be necessary to adjust the length of the driveshaft before using it. In this
case, the machine must be properly coupled to the tractor and the power take-off
must be disconnected, then proceed in the following manner:
• Separate the two parts of the driveshaft.
• Couple the tubular part (female) in the RoyalFlow axle and the solid part (male)
in the tractor power take-off.
• Place the two parts (male and female) side by side. Check if there is a minimum
distance of play of 25 mm in the two ends of the driveshaft. (If the necessary
play is not present, then mark the ends, so that the driveshaft can be cut.
• Remove the driveshaft from the machine and the tractor and cut the ends.
• Assemble both parts of the driveshaft. Check to see if the cross pieces are
aligned.
• Couple the tubular part (female) to the solid part (male) in the tractor power
take-off.
25 mm play
marking the cut
PREPARING AND INSTALLING THE DRIVESHAFT
KEEP THE ENDS
ALIGNED
25 mm
of play
fig. 7
fig. 7A
NOTE: Both cut pieces, the solid part and the tubular part must be the same
length. There must be a minimum distance of play of 25 mm on both ends of the
driveshaft.
The instructions for cutting, lubrication, and maintenance are found in a pamphlet
supplied by the manufacturer and fastened to the driveshaft. It is the exclusive
responsibility of the authorized Nogueira dealer to prepare and install the driveshaft
and the first test run of the machine.
Manual de InstruçõesRoyalFlow-600 13

SPREADING RATE
The amount of the product spread by the RoyalFlow is defined by the opening
of the flow valve, based on the position of the C dosing scale in C(fig. 9).
The DLever (fig. 8) opens and closes the flow valve.
The CScale defines how much the valve opens to adjust the flow.
The opening of the valve depends on 3 factors :
·Spreading rate (see the following calculation).
·Tractor speed (defined based on the local terrain conditions).
·Operating width (varies according to the type, specific weight, and the gra-
nulation of the material being spread).
The pendulum machines spread in a trapezoidal pattern, different from disc Fer-
tilizers that spread in a triangular pattern, and require a smaller overlying space,
around 1/3 of the disc operating width.
ADJUSTING THE SPREADING RATE
OPERATION
WIDTH: 24 m OVERLAP: 8 m
INITIAL OPERATION
Before operating the machine carefully check the following:
•Check if there are no objects or tools inside the machine.
•Check if there are no people or animals near the machine.
After the RoyalFlow is properly coupled and lubricated, operate it for a few minutes
idling. Turn on the power take-off and increase the speed little by little until the
acceleration reaches 540 RPM.
Look at the tractor instrument panel, the marking corresponding to 540 RPM
in the power take-off is achieved inn most tractors by a RPM between 1900
and 2100 RPM on the tachometer.
14 RoyalFlow-600

Let’s use the following agricultural formula to calculate the fertilizer flow which
will be spread:
EXAMPLE:
Let’s take the following example to demonstrate the calculation: We need to spread
280 Kg of fertilizer per hectare, at a width of 10 m, and the tractor is moving at
a speed of 8 Km/hour.
Here is the informations:
Spreading rate = 280 Kg/ha.
Operating width = 10 m.
Tractor speed = 8 Km/hr.
THE FOLLOWING IS THE CALCULATION:
Flow = 280 Kg/h X 10 mX 8 km/hr = 37 Kg/min.
600
So, we discovered, it is necessary to spread 37 Kg of fertilizer per minute to
achieve this. Now, only we need to define what position it is necessary to place
the scale so that the valve is open enough to spread 37 Kg/min.
flow = spreading rate (Kg/ha) x operating width (m) x tractor operating speed (Km/h)
600
This test is simple; just perform the following described procedure:
1. Load the machine with the product for spreading.
2. Remove pendulum A(figura 8).
3. Place a recipient for storing the product from the outlet (figura 8).
4. Move lever Dand completely close the valve (figura 8).
5. Manually turn the adjuster C(figure 9) until the midpoint of the scale.
6. Turn on the machine (540 rpm in the power take-off).
7. Move lever D(figure 8), until the valve is completely open. Register the weight
of the product after 1 minute of flow into the recipient.
8. Redo the test, changing the scale position until achieving 37 Kg/min;
Increasing the scale to increase the flow and or decreasing it.
9. Once the adjustment is defined, reinsert the pendulum again.
CMT.: Register the required scale position, you may need the same setting for
future spreadings.
PRACTICAL FLOW TEST
Manual de InstruçõesRoyalFlow-600 15

When fertilizing coffee, oranges, apple, and orchards in general, it may be ne-
cessary to spread two distinct rows. This is done by just changing the standard
pendulum to the pendulum without the diffuser, especially developed for this
situation. The length of the pendulum defines the distance between rows, as
displayed on the following table:
PENDULUM DISTANCE
LENGHT BETWEEN ROWS
80 millimeters 3 – 4 meters
120 millimeters 4 – 5 meters
170 millimeters 5 – 6 meters
200 millimeters 6 – 7 meters
250 millimeters 7 – 8 meters
300 millimeters 8 – 9 meters
350 millimeters 9 – 10 meters
EXAMPLE:
Let’s take the following example situation:
We need to fertilize a coffee plantation, spreading 50 grams per plant.
The distance between the rows is 4 m and the distance between plants is 1.50m.
PROCEDURE:
Start the tractor and drive through the coffee plantation at a normal operating
speed for exactly 1 minute. Count how many plants are behind you, adding the
number by two rows. Let’s say there are 70 plants in each row, and then there are
a total of 140 plants. Thus, we know that during 1 minute, there must be enough
fertilizer leaving the machine to spread 50 grams on each of the 140 plants.
This is the calculation: 140 plants x 50 grams/plant = 7000 grams (7 Kg).
SPREADING IN 2 ROWS
LENGHT
PENDULUM
fig. 8 fig. 9
RECIPIENT
D
16 RoyalFlow-600
A
C

In this way, we discovered that in the conditions of the mentioned plantation on
the previous page, by moving the tractor at a normal speed and spreading 7000
grams (7 Kg) per minute, thus we are spreading 50 grams on each coffee plant.
So now, we need to adjust the RoyalFlow to spread 7000 grams (7 kilograms)
per minute.
Let’s perform the following practical test description:
1.Load the machine with the product for spreading.
2.Remove pendulum Aloosening the screws and nuts.
3.Place a recipient for storing the product from the outlet (figure 10).
4.Move Lever Dand completely close the valve.
5.Manually turn the adjuster Cuntil the midpoint of the scale (about the middle
of it).
6.Turn on the machine (540 rpm).
7.Move lever Duntil the valve is open and measure after one minute. Weigh
the product that has fallen into the recipient.
8.Redo the test, changing the scale position until achieving 7 Kg/min;
Increasing the scale to increase the flow and or decreasing it.
9.Once the adjustment is defined, reinsert the pendulum again.
fig. 10
fig. 11
B
RECIPIENT
Manual de InstruçõesRoyalFlow-600 17
C
D
A

LUBRICATION POINTS:
Lubricate the grease fittings A, B, and C after every 8 hours of operating.
Also lubricate with grease, the cross pieces, and the driveshaft tubes after every
10 hours of operation.
After lubrication, do not remove the excessive grease which is on the grease fitting
nozzle, this is for protection.
MAINTENANCE
fig. 12 fig. 13
Your RoyalFlow requires a minimum of maintenance in order to achieve perfect ope-
ration and maximum durability. Then the following procedures are indispensible:
· Keep the machine clean. Remainders of fertilizer, which stay inside the reservoir
harden quickly and can damage the opening of the dosing valves and damage
the opening and closing mechanism.
· Clean routinely the inside of the pendulum well.
· Keep the machine properly lubricated.
Before extended stoppages, we recommend the following procedure:
· Wash the machine completely, lubricate it, and store it in a location protected
from the sun and rain.
Lubricate the recommended following places using a grease gun. Use special grease for ball
bearings, lithium soap base, NLGI 2 EP classification.
Grease example: LUBRAX LITH-2.
Beforelubricating,cleanthe grease fittings well as toavoidcontaminatingthegrease. Replace
damaged grease fittings.
18 RoyalFlow-600
CBA
C